Cherry CS5651GDWR16 High performance dual channel current mode controller with enable Datasheet

CS5651
CS5651
High Performance Dual Channel
Current Mode Controller with ENABLE
Description
The CS5651 is a high performance,
fixed frequency, dual current mode
controller specifically designed for
Off-Line and DC to DC converter
applications. It offers the designer a
cost effective solution with minimal
external components. This integrated circuit features a unique oscillator for precise duty cycle limit and
frequency control, a temperature
compensated reference, two high
gain error amplifiers, two current
sensing comparators, and two high
Features
current totem pole outputs ideally
suited for driving power MOSFETs.
One of the outputs, VOUT2 is switchable via the ENABLE2 pin.
Also included are protective features consisting of input and reference undervoltage lockouts, each
with hysteresis; cycle-by-cycle current limiting; and a latch for single
pulse metering of each output.
The CS5651 is pin compatible with
the MC34065H.
Block Diagram
VCC
5.0V Ref
VREF
VCC
Undervoltage
Lockout
■ Oscillator has Precise
Duty Cycle
Limit and Frequency
Control
■ 500kHz Current Mode
Operation
■ Automatic Feed Forward
Compensation
■ Separate Latching PWMs
for Cycle-By-Cycle
Current Limiting
■ Internally Trimmed
Reference with
Undervoltage Lockout
■ Switchable Second
Output
■ Two High Current Totem
Pole Outputs
■ Input Undervoltage
Lockout with Hysteresis
VREF
Undervoltage
Lockout
VOUT1
SYNC
Latching
PWM 1
CT
Oscillator
RT
Sense1
+
VFB1
-
Error
Amp 1
16L PDIP & SO Wide
VOUT2
COMP1
Latching
PWM 2
ENABLE2
VFB2
Package Options
+
-
Sense2
Error
Amp 2
COMP2
Gnd
Pwr Gnd
SYNC 1
16
VCC
CT 2
15
VREF
RT 3
14
ENABLE2
VFB1 4
13
VFB2
COMP1 5
12
COMP2
SENSE1 6
11
Sense2
VOUT1 7
10
VOUT2
Gnd 8
9
Pwr Gnd
Cherry Semiconductor Corporation
2000 South County Trail, East Greenwich, RI 02818
Tel: (401)885-3600 Fax: (401)885-5786
Email: [email protected]
Web Site: www.cherry-semi.com
Rev. 3/9/99
1
A
®
Company
CS5651
Absolute Maximum Ratings
Output Current, Source or Sink (Note 1) ......................................................................................................................400mA
Output Energy (capacitive load per cycle) .......................................................................................................................5.0µJ
Current Sense, Enable and Voltage ......................................................................................................................-0.3 to +5.5V
Feedback Inputs
Sync Input
High State (Voltage).............................................................................................................................................5.5V
Low State (Reverse Current)..........................................................................................................................-5.0mA
Error Amp Output Sink Current......................................................................................................................................10mA
Storage Temperature Range ................................................................................................................................-65 to +150°C
Operating Junction Temperature...................................................................................................................................+150°C
Lead Temperature Soldering
Wave Solder (through hole styles only)..........................................................................10 sec. max, 260°C peak
Reflow (SMD styles only)...........................................................................60 sec. max above 183°C, 230°C peak
Electrical Characteristics: VCC = 15V, RT = 8.2kΩ, CT = 3.3nF, 0°C ≤ TA ≤ 70°C [Note 2], unless otherwise specified.
PARAMETER
TEST CONDITIONS
MIN
TYP
MAX
UNIT
4.9
5.0
5.1
V
■ Reference Section
Reference Output Voltage,
VREF
IOUT = 1.0mA, TJ = 25°C
Line Regulation
11V ≤ VCC ≤ 15V
2.0
20.0
mV
Load Regulation
1.0mA ≤ IOUT ≤ 10mA
3.0
25.0
mV
5.15
V
Total Output Variation over
Line, Load and Temperature
4.85
Output Short Circuit Current
30
100
46.5
49.0
51.5
kHz
0.2
1.0
%
mA
■ Oscillator and PWM Sections
Total Frequency Variation
11V ≤ VCC ≤ 15V, Tlow ≤ TA≤ Thigh
over Line and Temperature
Frequency Change with
Voltage
11V ≤ VCC ≤ 15V
Duty Cycle at each Output
Maximum
SYNC Current
High State VIN = 2.4V
Low State VIN = 0.8V
46.0
49.5
52.0
%
170
80
250
160
µA
2.50
2.58
V
-0.1
-1.0
µA
■ Error Amplifiers
Voltage Feedback Input
VOUT = 2.5V
Input Bias Current
VFB = 5.0V
Open-Loop Voltage Gain
2.0V ≤ VOUT ≤ 4.0V
Unity Gain Bandwidth
2.42
65
100
dB
TJ = 25°C (Note 5)
0.7
1.0
MHz
Power Supply Rejection Ratio VCC = 11V to 15V
60
90
dB
Output Current
Source VOUT = 3.0V, VFB = 2.3V
Sink VOUT = 1.2V, VFB = 2.7V
-0.45
2.00
-1.00
12.00
mA
mA
Output Voltage Swing
High State RL = 15kΩ to ground,
VFB = 2.3V
Low State RL = 15kΩ to VREF,
VFB = 2.7V
5.0
6.2
V
2
0.8
1.1
V
PARAMETER
TEST CONDITIONS
MIN
TYP
MAX
UNIT
■ Current Sense Section
Current Sense Input
Voltage Gain
(Notes 3 and 4)
2.75
3.00
3.25
V/V
Maximum Current Sense
Input Threshold
(Note 3)
0.9
1.0
1.1
V
-2.0
-30.0
µA
150
300
ns
VREF
1.5
V
V
V
Input Bias Current
Propagation Delay
Current Sense Input to Output (Note 5)
■ Output 2 Enable Pin
Enable Pin Voltage
High State
Low State
ENABLE2 enabled
ENABLE2 disabled
3.5
0.0
Low State Input Current
VIL = 0V
100
250
400
µA
0.4
2.5
13.0
12.0
0.1
1.6
13.5
13.4
V
V
V
V
VCC = 6.0V, ISINK = 1.0mA
0.1
1.1
V
Output Voltage Rise Time
CL = 1.0nF (Note 5)
28
150
ns
Output Voltage Fall Time
CL = 1.0nF (Note 5)
25
150
ns
14
10.0
4.0
15
11.0
V
V
V
0.6
20
1.0
25
mA
mA
■ Drive Outputs
Output Voltage
Low State
High State
Output Voltage with
UVLO Activated
ISINK = 20mA
ISINK = 200mA
ISOURCE = 20mA
ISOURCE = 200mA
■ Undervoltage Lockout Section
Start-Up Threshold
Minimum Operating Voltage
Hysteresis
13
9.0
■ Total Device
Start-Up Current
Operating Current
VCC = 12V
(Note 2)
Note 4: Comparator gain is defined as:
Note 1: Maximum package power dissipation limits must be
observed.
AV=
Note 2: Low duty cycle pulse techniques are used during test to
maintain junction temperature as close to ambient as
possible.
∆V Compensation
∆V Current Sense
Note 5: These parameters are guaranteed by design but not
100% tested in production.
Note 3: This parameter is measured at latch trip point with
VFB = 0V.
3
CS5651
Electrical Characteristics: VCC = 15V, RT = 8.2kΩ, CT = 3.3nF, 0°C ≤ TA ≤ 70°C [Note 2], unless otherwise specified.
PACKAGE PIN #
PIN SYMBOL
FUNCTION
16 L PDIP & SO Wide
1
SYNC
A positive going pulse applied to this input will synchronize the
oscillator. A DC voltage within the range of 2.4V to 5.5V will
inhibit the oscillator.
2
CT
Timing capacitor CT connects pin to ground setting oscillator
frequency.
3
RT
Resistor RT connects to ground setting the charge current for CT.
Its value must be between 4.0kΩ and 16kΩ.
4
VFB1
The inverting input of error amplifier 1. Normally it is connected to the switching power supply output.
5
COMP1
The output of error amplifier 1, for loop compensation.
6
Sense1
Output 1 pulse by pulse current limit.
7
VOUT1
Drives the power switch at output 1.
8
Gnd
9
Pwr Gnd
10
VOUT2
Drives the power switch at output 2.
11
Sense2
Output 2 pulse by pulse current limit.
12
COMP2
Output of error amplifier 2, for loop compensation.
13
VFB2
14
ENABLE2
15
VREF
5.0V reference output. It can source current in excess of 30mA.
16
VCC
The positive supply of the IC. The minimum operating voltage
range after start-up is 9V.
Logic ground
Power ground. Power device return is connected to this pin.
Inverting input of error amplifier 2. Normally it is connected to
the switching power supply output.
Output 2 disable. A logic low at this pin disables VOUT2.
Typical Performance Characteristics
Timing Resistor vs. Oscillator Frequency
Max. Output Duty Cycle vs. Oscillator Frequency
F
100p
pF
220
pF
F
pF
500
330
2.2n
nF
nF
5.0
F
10n
10
3.3
12
F
1.0n
14
MAXIMUM DUTY CYCLE (%)
50
C T=
RT TIMING RESISTOR (KΩ)
16
8.0
VCC=
6.0 15V
TA=25°C
4.0
10k
30k
50k
100k
300k
500k
48
46
44
42
VCC = 15V
RT = 4.0kΩ to 16kΩ
CL = 15pF
TA = 25°C
40
38
10k
1.0M
f OSC OSCILLATOR FREQUENCY (Hz)
40
30
60
PHASE
90
20
120
0
150
-20
10k
100k
1.0k
10k
100k
1.0M
Vth, CURRENT SENSE
INPUT THRESHHOLD (V)
60
100k
300k
500k
1.0M
1.2
Phase Margin (DEGREES)
VCC = 15V
VO = 1.5V TO 2.5V
RL = 100kΩ
TA = 25°C
GAIN
50k
Current Sense Input Threshold vs. Error
Amp Output Voltage
0
100
80
30k
f OSC OSCILLATOR FREQUENCY (Hz)
Error Amp Open-Loop Gain & Phase vs. Frequency
AVOL, OPEN-LOOP VOLTAGE GAIN (dB)
CS5651
Package Pin Description
180
10M
VCC = 15V
1.0
0.8
TA = 125°C
TA = 25°C
0.6
TA = -55°C
0.4
0.2
0
0
f, FREQUENCY (Hz)
1.0
2.0
3.0
4.0
5.0
6.0
ERROR AMP OUTPUT VOLTAGE (V)
4
7.0
Reference Voltage Change vs. Source Current
Reference Short Circuit Current vs. Temperature
∆ VREF, REFERENCE
Voltage (mV)
VCC = 15V
-4.0
-8.0
TA = –55°C
-12
TA =
25°C
-16
TA = 125°C
-20
120
ISC, REFERENCE
SHORT CIRCUIT CURRENT (mA)
0
100
80
60
-55
-24
0
20
40
60
80
100
I ref, REFERENCE SOURCE CURRENT (mA)
120
SOURCE SATURATION
(LOAD TO GROUND)
-1.0
TA= –55°C
TA= –55°C
TA=25°C
1.0
GND
0
0
SINK
SATURATION
(LOAD TO VCC)
200
400
600
OUTPUT LOAD CURRENT (mA)
50
75
100
125
32
VCC=15V
80µS PULSED LOAD
120Hz RATE
TA=25°C
-2.0
2.0
25
Supply Current vs. Supply Voltage
ICC, SUPPLY CURRENT (mA)
Vsat, OUTPUT
SATURATION VOLTAGE (V)
VCC
0
TA, AMBIENT TEMPERATURE (°C)
Output Saturation Voltage vs. Load Current
0
-25
RT=8.2kΩ
CT=3.3nF
VFB 1, 2=0V
24
CURRENT SENSE 1, 2=0V
TA=25°C
16
8.0
0
0
800
4.0
8.0
12
16
20
VCC, SUPPLY VOLTAGE (V) - CS-5651
Operating Description
making this controller suitable for high frequency power
conversion applications.
The CS5651 is a high performance, fixed frequency, dual
channel current mode PWM controller for Off-Line and
DC to DC converter applications. Each channel contains a
high gain error amplifier, current sensing comparator,
pulse width modulator latch, and totem pole output driver. The oscillator, reference, and undervoltage lockout circuits are common to both channels.
In noise sensitive applications it may be necessary to synchronize the converter with an external system clock. This
can be accomplished by applying an external clock signal.
For reliable synchronization, the oscillator frequency
should be set about 10% slower than the clock frequency.
The rising edge of the clock signal applied to SYNC, terminates the charging of CT and VOUT2 conduction. By tailoring the clock waveform symmetry, accurate duty cycle
clamping of either output can be achieved.
Oscillator
The oscillator has both precise frequency and duty cycle
control. The oscillator frequency is programmed by the
timing components RT and CT. Capacitor CT is charged
and discharged by an equal magnitude internal current
source and sink, that generates a symmetrical 50 percent
duty cycle waveform at CT. The oscillator peak and valley
thresholds are 3.5V and 1.6V respectively. The source/
sink current is controlled by resistor RT. For proper operation over temperature range RT’s value should be between
4.0kΩ to 16kΩ.
Error Amplifier
Each channel contains a fully-compensated error amplifier
with access to the output and inverting input. The amplifier features a typical dc voltage gain of 100 dB, and a unity
gain bandwidth of 1.0 MHz with 71 degrees of phase margin. The non-inverting input is internally biased at 2.5V.
The converter output voltage is typically divided down
and monitored by the inverting input through a resistor
divider. The maximum input bias current is -1.0 µA which
will cause an output voltage error that is equal to the
product of the input bias current and the equivalent input
divider resistance.
As CT charges and discharges, an internal blanking pulse
is generated that alternately drives the inputs of the upper
and lower NOR gates high. This, in conjunction with a
precise amount of delay time introduced into each channel, produces well defined non-overlapping output duty
cycles. Output 2 is enabled while CT is charging, and
Output 1 is enabled during the discharge. Even at 500kHz,
each output is capable of approximately 44% duty cycle,
Its output voltage is offset by two diode drops (≈1.4V) and
divided by three before it connects to the inverting input
of the current sense comparator. This guarantees that both
5
CS5651
Typical Performance Characteristics: continued
CS5651
Operating Description: continued
comparator has built-in hysteresis to prevent erratic output
behavior as their respective thresholds are crossed. The
VCC comparator upper and lower thresholds are 14V and
10V for the CS5651. The VREF comparator disables the outputs until the internal circuitry is functional. This comparator has upper and lower thresholds of 3.6V and 3.4V. The
guaranteed minimum operating voltage after turn-on is
11V for CS5651.
outputs are disabled when the error amplifier output is at
its lowest state (VOUT(LOW)). This occurs when the power
supply is operating at light or no-load conditions, or at the
beginning of a soft-start interval.
The minimum allowable error amplifier feedback resistance is limited by the amplifier’s source current capability
(0.5 mA) and the output voltage (VOUT(High)) required to
reach the current sense comparator 1.0V clamp level with
the error amplifier inverting input at ground. This condition happens during initial system start up or when the
sensed output is shorted:
Outputs and Power Ground
Each channel contains a single totem-pole output stage
specifically designed for driving a power MOSFET. The
outputs have up to ±1.0A peak current capability and have
a typical rise and fall time of 28ns with a 1.0nF load.
Internal circuitry has been added to keep the outputs in
active pull-down mode whenever undervoltage lockout is
active. An external pull-down resistor is not needed.
RF(min) ≈ (3 x 1.0V) + 1.4V = 8.8kΩ
0.5mA
Current Sense Comparator and PWM Latch
Cross-conduction current in the totem-pole output stage
has been minimized for high speed operation. The average
added power due to cross-conduction with VCC = 15V is
only 60mW at 500kHz.
The CS5651 operates as a current mode controller. Output
switch conduction is initiated by the oscillator and terminated when the peak inductor current reaches the threshold level established by the error amplifier output. The
error signal controls the peak inductor current on a cycleby-cycle basis. The current sense comparator-PWM Latch
combination ensures that only a single pulse appears at the
output during any given oscillator cycle. The current is
converted to a voltage by connecting sense resistor RSense in
series with the source of output switch Q1 and ground.
This voltage is monitored via the Sense1,2 pins and compared to a voltage derived from the error amp output. The
peak current under normal operating conditions is controlled by the voltage at COMP where:
Ipk =
Although the outputs were optimized for MOSFET’s, they
can easily supply the negative base current required by
bipolar NPN transistors for enhanced turn-off. Because the
outputs do not contain internal current limiting circuitry,
an external series resistor may be required to prevent the
peak output current from exceeding the ±1.0A maximum
rating. The sink saturation voltage (VOL) is less than 0.4V at
100mA.
A separate Power Ground pin is provided and will significantly reduce the level of switching transient noise
imposed on the control circuitry. This becomes particularly
important when the Ipk(max) clamp level is reduced.
VCOMP – 1.4V
3RSense
This input is used to switch VOUT2. VOUT1 can be used to
control circuitry that runs continuously; e.g. volatile memENABLE2
Abnormal operating conditions occur when the power
supply output is overloaded or if output voltage is too
high. Under these conditions, the current sense comparator
threshold will be internally clamped to 1.0V. Therefore the
maximum peak switch current is:
Ipk(max) =
ory, the system clock, or a remote controlled receiver. The
VOUT2 output can control the high power circuitry that can
be turned off when not needed.
1.0V
RSense
Voltage Reference
Erratic operation due to noise pickup can result if there is
an excessive reduction of the Ipk(max) clamp voltage.
The 5.0V bandgap reference is trimmed to ±2.0% tolerance.
The reference has short circuit protection and is capable of
sourcing 30mA for powering any additional external circuitry.
A narrow spike on the leading edge of the current waveform can usually be observed and may cause the power
supply to exhibit an instability when the output is lightly
loaded. The addition of an RC filter on the current sense
input reduces this spike to an acceptable level.
Design Considerations
High frequency circuit layout techniques are imperative to
prevent pulse-width jitter. This is usually caused by excessive noise pick-up imposed on the current sense or voltage
feed-back inputs. Noise immunity can be improved by
lowering circuit impedances at these points. The printed
circuit board layout should contain a ground plane with
low current signal and high current switch and output
grounds returning on separate paths back to the input fil-
Undervoltage Lockout
Two undervoltage lockout comparators have been incorporated to guarantee that the IC is fully functional before
the output stages are enabled. VCC and the reference output VREF are monitored by separate comparators. Each
6
ter capacitor. Ceramic bypass capacitors (0.1µF) connected
directly to VCC and VREF may be required to improve noise
filtering. This provides a low impedance path for filtering
the high frequency noise. All high current loops should be
kept as short as possible using heavy copper runs. The
error amp compensation circuitry and the converter output voltage-divider should be located close to the IC and
as far as possible from the power switch and other noise
generating components.
Timing Diagram
SYNC
Capacitor CT
Latch 1
“Set” Input
COMP1
Sense1
Latch 1
“Reset” Input
VOUT1
ENABLE2
0V
Latch 2
“Set” Input
COMP2
Sense2
Latch 2
“Reset” Input
VOUT2
Typical Application Diagram
VIN
Dual Boost Regulator
VCC
5.0V
CF2
VREF
2.5V
R
Reference
Regulator
Internal
Bias
R
+
-
+
3.4V
-
VREF
UVLO
CF1 +
+
VCC +
UVLO -
14V
L1
D1
20kΩ
Sync
VOUT1
RT
+
Current Sense
2R Comparator 1
+
1.0VREF
R
+ 1.0V
RFB1
VFB1
RFB2
COMP1
+
Error
Amp 1
VFB2
+
Error
Amp 2
L2
VOUT1
D2
RSense1
+
Sense1
Q2
+
VOUT2
RFB4
PWM
Latch 1
S
RQ
250µA
ENABLE2
RFB3
Q1
Oscillator
+
CT
Current Sense
Comparator 2
2R
+
1.0mA
R
1.0V
PWM
Latch 2
S
RQ
R
VOUT2
Sense2
COMP2
Gnd
VOUT1
COUT1
Pwr Gnd
7
RSense2
VOUT2
COUT2
CS5651
Operating Description: continued
CS5651
Package Specification
PACKAGE THERMAL DATA
PACKAGE DIMENSIONS IN mm (INCHES)
Lead Count
Metric
Max
Min
19.69
18.67
10.50
10.10
16 Lead PDIP
16 Lead SO Wide
D
English
Max Min
.775 .735
.413 .398
Thermal Data
RΘJC
RΘJA
16 Lead
PDIP
42
80
typ
typ
16 Lead
SO Wide
23
105
˚C/W
˚C/W
Plastic DIP (N); 300 mil wide
7.11 (.280)
6.10 (.240)
8.26 (.325)
7.62 (.300)
1.77 (.070)
1.14 (.045)
2.54 (.100) BSC
3.68 (.145)
2.92 (.115)
.356 (.014)
.203 (.008)
0.39 (.015)
MIN.
.558 (.022)
.356 (.014)
REF: JEDEC MS-001
Some 8 and 16 lead
packages may have
1/2 lead at the end
of the package.
All specs are the same.
D
Surface Mount Wide Body (DW); 300 mil wide
7.60 (.299)
7.40 (.291)
10.65 (.419)
10.00 (.394)
0.51 (.020)
0.33 (.013)
1.27 (.050) BSC
2.49 (.098)
2.24 (.088)
1.27 (.050)
0.40 (.016)
2.65 (.104)
2.35 (.093)
0.32 (.013)
0.23 (.009)
D
REF: JEDEC MS-013
0.30 (.012)
0.10 (.004)
Ordering Information
Part Number
CS5651GN16
CS5651GDW16
CS5651GDWR16
Rev. 3/9/99
Description
16L PDIP
16L SO Wide
16L SO Wide (Tape & Reel)
Cherry Semiconductor Corporation reserves the
right to make changes to the specifications without
notice. Please contact Cherry Semiconductor
Corporation for the latest available information.
8
© 1999 Cherry Semiconductor Corporation
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