EPCOS B41458B7109M000 Capacitors with screw terminal Datasheet

Aluminum electrolytic capacitors
Capacitors with screw terminals
Series/Type:
B41456, B41458
Date:
November 2008
© EPCOS AG 2008. Reproduction, publication and dissemination of this publication, enclosures hereto and the
information contained therein without EPCOS' prior express consent is prohibited.
Capacitors with screw terminals
B41456, B41458
Compact 85 °C
Long-life grade capacitors
Applications
General industrial electronics
For switch-mode power supplies in professional equipment
Features
High ripple current capability
Compact design
High reliability
All-welded construction ensures reliable electrical contact
Version with low-inductance design available
RoHS-compatible
Construction
Charge-discharge proof, polar
Aluminum case with insulating sleeve
Poles with screw terminal connections
Mounting with ring clips, clamps or threaded stud
The bases of types with threaded stud are not insulated
Please read Cautions and warnings and
Important notes at the end of this document.
Page 2 of 17
B41456
B41458
B41456, B41458
Compact 85 °C
Specifications and characteristics in brief
Rated voltage VR
Surge voltage VS
Rated capacitance CR
Capacitance tolerance
16 ... 100 V DC
1.15 VR
2200 ... 680000 µF
±20% M
Leakage current Ileak
(20 °C, 5 min)
Self-inductance ESL
Useful life
85 °C; VR; IAC,R
40 °C; VR; 2.9 IAC,R
Approx. 20 nH
Capacitors with low-inductance design:
d ≥ 64.3 mm: approx. 13 nH
Requirements:
∆C/C
≤ ±45% of initial value
ESR
≤ 3 times initial specified limit
Ileak
≤ initial specified limit
Voltage endurance test
Post test requirements:
85 °C; VR
2000 h
∆C/C
≤ ±15% of initial value
ESR
≤ 1.3 times initial specified limit
Ileak
≤ initial specified limit
Vibration resistance test To IEC 60068-2-6, test Fc:
Displacement amplitude 0.75 mm, frequency range 10 ... 55 Hz,
acceleration max. 10 g, duration 3 × 2 h.
Capacitor mounted by its body which is rigidly clamped to the work
surface.
> 12000 h
> 200000 h
IEC climatic category
To IEC 60068-1:
40/085/56 (40 °C/+85 °C/56 days damp heat test)
Detail specification
Sectional specification
Similar to CECC 30301-810
IEC 60384-4
Ripple current capability
Due to the ripple current capability of the contact elements, the following current upper limits must
not be exceeded:
Capacitor diameter
≤ 51.6 mm
64.3 mm
76.9 mm
IAC,max
34 A
45 A
57 A
Please read Cautions and warnings and
Important notes at the end of this document.
Page 3 of 17
B41456, B41458
Compact 85 °C
Dimensional drawings
B41456
Ring clip/clamp mounting
B41458
Threaded stud mounting
Screw terminals with UNF threads are available upon request.
Dimensions and weights
Terminal
Dimensions (mm) with insulating sleeve
d
l ±1
l1 ±1
l2 +0/1 d1
M5
M5
M5
35.7 +0/0.8
35.7 +0/0.8
35.7 +0/0.8
55.7
80.7
105.7
62.2
87.2
112.2
13
13
13
M8
M8
M8
8.2
8.2
8.2
12.7
12.7
12.7
65
105
135
M5
M5
51.6 +0/0.8
51.6 +0/0.8
80.7
105.7
87.2
112.2
17
17
M12
M12
10.2
10.2
22.2
22.2
220
280
M5
64.3 +0/0.8
105.7
112.2
17
M12
13.2
28.5
440
M6
M6
M6
76.9 +0/0.7
76.9 +0/0.7
76.9 +0/0.7
105.7
143.2
220.7
111.5
149.0
226.5
17
17
17
M12
M12
M12
17.7
17.7
17.7
31.7
31.7
31.7
620
840
1300
Dimensions are also valid for low-inductance design.
Please read Cautions and warnings and
Important notes at the end of this document.
Page 4 of 17
d2 max. a +0.2/0.4
Approx.
weight (g)
B41456, B41458
Compact 85 °C
Packing
Capacitor
diameter d (mm)
35.7
51.6
64.3
lenght l
(mm)
all
all
all
Packing units
(pcs.)
36
36
25
Capacitor
diameter d (mm)
76.9
For ecological reasons the packing is pure cardboard.
Please read Cautions and warnings and
Important notes at the end of this document.
Page 5 of 17
length l
(mm)
97.0 - 168.7
191.0 - 220.7
Packing units
(pcs.)
16
12
B41456, B41458
Compact 85 °C
Special design
Low-inductance design
Design
Identification in 3rd
Remark
block of ordering code
Low inductance (13 nH)
M003
For capacitors with diameter d ≥ 64.3 mm
Accessories
The following items are included in the delivery package, but are not fastened to the capacitors:
Thread Toothed
washers
Screws/nuts
Maximum
torque
M5
A 5.1 DIN 6797
Cylinder-head screw M5 × 8 DIN 84-4.8
2 Nm
M6
A 6.4 DIN 6797
Cylinder-head screw M6 × 12 DIN 85-4.8
2.5 Nm
For mounting M8
J 8.2 DIN 6797
Hex nut BM 8 DIN 439
4 Nm
For terminals
M12
J 12.5 DIN 6797 Hex nut BM 12 DIN 439
10 Nm
The following items must be ordered separately. For details, refer to chapter "Capacitors with
screw terminals Accessories".
Item
Type
Ring clips
B44030
Clamps for capacitors with d ≥ 64.3 mm
B44030
Insulating parts
B44020
Please read Cautions and warnings and
Important notes at the end of this document.
Page 6 of 17
B41456, B41458
Compact 85 °C
Overview of available types
VR (V DC)
16
25
40
63
100
Case dimensions d × l (mm)
CR (µF)
35.7 × 55.7
2200
35.7 × 80.7
3300
4700
35.7 × 55.7
35.7 × 80.7
6800
35.7 × 55.7
35.7 × 105.7
10000
35.7 × 55.7
35.7 × 80.7
51.6 × 80.7
15000
35.7 × 80.7
35.7 × 105.7
51.6 × 105.7
22000
35.7 × 55.7
35.7 × 55.7
35.7 × 80.7
51.6 × 80.7
64.3 × 105.7
33000
35.7 × 55.7
35.7 × 80.7
35.7 × 105.7
51.6 × 105.7
76.9 × 105.7
47000
35.7 × 80.7
35.7 × 105.7
51.6 × 80.7
64.3 × 105.7
76.9 × 143.2
68000
35.7 × 105.7
51.6 × 80.7
51.6 × 105.7
76.9 × 105.7
100000
51.6 × 80.7
51.6 × 105.7
64.3 × 105.7
76.9 × 143.2
150000
51.6 × 80.7
64.3 × 105.7
76.9 × 105.7
76.9 × 220.7
220000
64.3 × 105.7
64.3 × 105.7
76.9 × 143.2
330000
64.3 × 105.7
76.9 × 143.2
470000
76.9 × 143.2
76.9 × 220.7
680000
76.9 × 143.2
The capacitance and voltage ratings listed above are available in different cases upon request.
Other voltage and capacitance ratings are also available upon request.
Please read Cautions and warnings and
Important notes at the end of this document.
Page 7 of 17
B41456, B41458
Compact 85 °C
Technical data and ordering codes
CR
100 Hz
20 °C
µF
Case
dimensions
d×l
mm
VR = 16 V DC
22000 35.7 × 55.7
33000 35.7 × 55.7
47000 35.7 × 80.7
68000 35.7 × 105.7
100000 51.6 × 80.7
150000 51.6 × 80.7
220000 64.3 × 105.7
330000 64.3 × 105.7
470000 76.9 × 143.2
680000 76.9 × 143.2
VR = 25 V DC
22000 35.7 × 55.7
33000 35.7 × 80.7
47000 35.7 × 105.7
68000 51.6 × 80.7
100000 51.6 × 105.7
150000 64.3 × 105.7
220000 64.3 × 105.7
330000 76.9 × 143.2
470000 76.9 × 220.7
VR = 40 V DC
10000 35.7 × 55.7
15000 35.7 × 80.7
22000 35.7 × 80.7
33000 35.7 × 105.7
47000 51.6 × 80.7
68000 51.6 × 105.7
100000 64.3 × 105.7
150000 76.9 × 105.7
220000 76.9 × 143.2
ESRtyp
100 Hz
20 °C
mΩ
ESRmax
100 Hz
20 °C
mΩ
Zmax
10 kHz
20 °C
mΩ
IAC,max
100 Hz
40 °C
A
IAC,R
100 Hz
85 °C
A
Ordering code
(composition see
below)
14
11
8.0
6.5
5.0
4.2
3.7
3.3
3.0
3.0
28
21
16
13
10
8.4
7.3
6.6
6.1
5.8
23
17
13
10
8.2
6.8
5.9
5.3
4.9
4.6
21
24
30
30
34
34
45
45
57
57
7.1
8.3
11
13
14
15
20
21
25
26
B4145*B4229M000
B4145*B4339M000
B4145*B4479M000
B4145*B4689M000
B4145*B4100M000
B4145*B4150M000
B4145*B4220M00#
B4145*B4330M00#
B4145*B4470M00#
B4145*B4680M00#
13
10
8.0
6.0
5.0
4.0
3.5
3.2
3.0
25
19
15
12
9.5
8.0
7.0
6.4
4.0
20
15
12
9.3
7.6
6.4
5.6
5.1
4.8
22
29
30
34
34
45
45
57
57
7.7
10
12
13
16
20
21
25
31
B4145*B5229M000
B4145*B5339M000
B4145*B5479M000
B4145*B5689M000
B4145*B5100M000
B4145*B5150M00#
B4145*B5220M00#
B4145*B5330M00#
B4145*B5470M00#
19
14
10
8.0
6.0
5.0
4.1
3.0
3.0
37
27
20
15
12
10
8.2
5.5
5.0
34
24
18
13
10
8.4
7.0
6.0
5.4
18
24
28
30
34
34
45
57
57
6.3
8.3
9.6
12
13
16
19
21
25
B4145*B7109M000
B4145*B7159M000
B4145*B7229M000
B4145*B7339M000
B4145*B7479M000
B4145*B7689M000
B4145*B7100M00#
B4145*B7150M00#
B4145*B7220M00#
Composition of ordering code
* = Mounting style
6 = for capacitors with ring clip/clamp mounting
8 = for capacitors with threaded stud
Please read Cautions and warnings and
Important notes at the end of this document.
#=
Design
0 = for capacitors with standard inductance
3 = for capacitors with low inductance (13 nH) only capacitors with diameter d ≥ 64.3 mm
Page 8 of 17
B41456, B41458
Compact 85 °C
Technical data and ordering codes
CR
100 Hz
20 °C
µF
Case
dimensions
d×l
mm
VR = 63 V DC
4700 35.7 × 55.7
6800 35.7 × 55.7
10000 35.7 × 80.7
15000 35.7 × 105.7
22000 51.6 × 80.7
33000 51.6 × 105.7
47000 64.3 × 105.7
68000 76.9 × 105.7
100000 76.9 × 143.2
150000 76.9 × 220.7
VR = 100 V DC
2200 35.7 × 55.7
3300 35.7 × 80.7
4700 35.7 × 80.7
6800 35.7 × 105.7
10000 51.6 × 80.7
15000 51.6 × 105.7
22000 64.3 × 105.7
33000 76.9 × 105.7
47000 76.9 × 143.2
ESRtyp
100 Hz
20 °C
mΩ
ESRmax
100 Hz
20 °C
mΩ
Zmax
10 kHz
20 °C
mΩ
IAC,max
100 Hz
40 °C
A
IAC,R
100 Hz
85 °C
A
Ordering code
(composition see
below)
30
22
16
11
8.0
6.0
5.0
3.0
3.0
3.0
60
43
31
22
16
12
10
5.0
4.0
4.0
58
42
30
21
16
12
9.4
6.5
6.0
5.0
14
17
23
30
33
34
45
57
57
57
4.9
5.9
7.7
10
11
14
18
20
25
31
B4145*B8478M000
B4145*B8688M000
B4145*B8109M000
B4145*B8159M000
B4145*B8229M000
B4145*B8339M000
B4145*B8479M00#
B4145*B8689M00#
B4145*B8100M00#
B4145*B8150M00#
40
28
20
15
9.0
8.0
5.0
3.0
3.0
80
55
40
29
18
15
10
6.0
5.0
70
48
35
25
14
12
10
7.0
6.0
13
17
20
25
30
34
45
56
57
4.3
5.8
6.7
8.7
10
13
17
19
24
B4145*B9228M000
B4145*B9338M000
B4145*B9478M000
B4145*B9688M000
B4145*B9109M000
B4145*B9159M000
B4145*B9229M00#
B4145*B9339M00#
B4145*B9479M00#
Composition of ordering code
* = Mounting style
6 = for capacitors with ring clip/clamp mounting
8 = for capacitors with threaded stud
Please read Cautions and warnings and
Important notes at the end of this document.
#=
Design
0 = for capacitors with standard inductance
3 = for capacitors with low inductance (13 nH) only capacitors with diameter d ≥ 64.3 mm
Page 9 of 17
B41456, B41458
Compact 85 °C
Useful life
depending on ambient temperature TA under ripple current operating conditions1)
Frequency factor of permissible ripple current IAC versus frequency f
VR (V DC)
≤ 63
100
d = 35.7 mm
a
c
d = 51.6 mm
a
d
d = 64.3 mm
a
d
d = 76.9 mm
b
e
1) Refer to chapter "General technical information, 5.3 Calculation of useful life" on how to interpret the useful life graphs.
Please read Cautions and warnings and
Important notes at the end of this document.
Page 10 of 17
B41456, B41458
Compact 85 °C
Frequency characteristics of ESR
Typical behavior
VR (V DC)
≤ 63
100
d = 35.7 mm
a
c
d = 51.6 mm
a
d
d = 64.3 mm
a
d
d = 76.9 mm
b
e
Impedance Z versus frequency f
Typical behavior at 20 °C
Please read Cautions and warnings and
Important notes at the end of this document.
Page 11 of 17
B41456, B41458
Compact 85 °C
Cautions and warnings
Personal safety
The electrolytes used by EPCOS have not only been optimized with a view to the intended
application, but also with regard to health and environmental compatibility. They do not contain
any solvents that are detrimental to health, e.g. dimethyl formamide (DMF) or dimethyl acetamide
(DMAC).
Furthermore, part of the high-voltage electrolytes used by EPCOS are self-extinguishing. They
contain flame-retarding substances which will quickly extinguish any flame that may have been
ignited.
As far as possible, EPCOS does not use any dangerous chemicals or compounds to produce
operating electrolytes. However, in exceptional cases, such materials must be used in order to
achieve specific physical and electrical properties because no safe substitute materials are
currently known. However, the amount of dangerous materials used in our products has been
limited to an absolute minimum. Nevertheless, the following rules should be observed when
handling Al electrolytic capacitors:
Any escaping electrolyte should not come into contact with eyes or skin.
If electrolyte does come into contact with the skin, wash the affected parts immediately with
running water. If the eyes are affected, rinse them for 10 minutes with plenty of water. If
symptoms persist, seek medical treatment.
Avoid breathing in electrolyte vapor or mists. Workplaces and other affected areas should be
well ventilated. Clothing that has been contaminated by electrolyte must be changed and
rinsed in water.
Please read Cautions and warnings and
Important notes at the end of this document.
Page 12 of 17
B41456, B41458
Compact 85 °C
Product safety
The table below summarize the safety instructions that must be observed without fail. A detailed
description can be found in the relevant sections of chapter "General technical information".
Topic
Safety information
Polarity
Make sure that polar capacitors are connected
with the right polarity.
Reverse voltage
Voltages polarity classes should be prevented by
connecting a diode.
Do not exceed the upper category temperatur.
Upper category
temperature
Maintenance
Mounting
position of screw
terminal capacitors
Mounting of
single-ended
capacitors
Robustness of
terminals
Soldering
Make periodic inspections of the capacitors.
Before the inspection, make sure that the power
supply is turned off and carefully discharge the
electricity of the capacitors.
Do not apply any mechanical stress to the
capacitor terminals.
Do not mount the capacitor with the terminals
(safety vent) upside down.
Reference
Chapter "General
technical information"
1
"Basic construction of
aluminum electrolytic
capacitors"
3.1.6
"Reverse voltage"
7.2
"Maximum permissible
operating temperature"
10
"Maintenance"
11.1.
"Mounting positions of
capacitors with screw
terminals"
The internal structure of single-ended capacitors 11.4
might be damaged if excessive force is applied to "Mounting
the lead wires.
considerations for
Avoid any compressive, tensile or flexural stress. single-ended capacitors"
Do not move the capacitor after soldering to PC
board.
Do not pick up the PC board by the soldered
capacitor.
Do not insert the capacitor on the PC board with a
hole space different to the lead space specified.
The following maximum tightening torques must
11.3
not be exceeded when connecting screw
"Mounting torques"
terminals:
M5: 2 Nm
M6: 2.5 Nm
Do not exceed the specified time or temperature 11.5
limits during soldering.
"Soldering"
Please read Cautions and warnings and
Important notes at the end of this document.
Page 13 of 17
B41456, B41458
Compact 85 °C
Topic
Soldering,
cleaning agents
Passive
flammability
Active
flammability
Safety information
Reference
Chapter "General
technical information"
Do not allow halogenated hydrocarbons to come 11.6
into contact with aluminum electrolytic capacitors. "Cleaning agents"
Avoid external energy, such as fire or electricity.
8.1
"Passive flammability"
Avoid overload of the capacitors.
8.2
"Active flammability"
Breakdown strength Do not damage the insulating sleeve, especially
of insulating
when ring clips are used for mounting.
sleeves
Please read Cautions and warnings and
Important notes at the end of this document.
Page 14 of 17
Reference
Chapter "Capacitors
with screw terminals"
"Screw terminals accessories"
B41456, B41458
Compact 85 °C
Symbols and terms
Symbol
English
German
C
CR
CS
CS,T
Cf
d
dmax
ESL
ESR
ESRf
Capacitance
Rated capacitance
Series capacitance
Series capacitance at temperature T
Capacitance at frequency f
Case diameter, nominal dimension
Maximum case diameter
Self-inductance
Equivalent series resistance
Equivalent series resistance at
frequency f
Equivalent series resistance at
temperature T
Frequency
Current
Alternating current (ripple current)
Root-mean-square value of alternating
current
Ripple current at frequency f
Maximum permissible ripple current
Rated ripple current
Rated ripple current for base cooling
Leakage current
Operating leakage current
Case length, nominal dimension
Maximum case length (without
terminals and mounting stud)
Resistance
Insulation resistance
Balancing resistance
Temperature
Temperature difference
Ambient temperature
Case temperature
Capacitor base temperature
Time
Period
Service life (operating hours)
Kapazität
Nennkapazität
Serienkapazität
Serienkapazität bei Temperatur T
Kapazität bei Frequenz f
Gehäusedurchmesser, Nennmaß
Maximaler Gehäusedurchmesser
Eigeninduktivität
Ersatzserienwiderstand
Ersatzserienwiderstand bei Frequenz f
ESRT
f
I
IAC
IAC,rms
IAC,f
IAC,max
IAC,R
IAC,R (B)
Ileak
Ileak,op
l
lmax
R
Rins
Rsymm
T
∆T
TA
TC
TB
t
∆t
tb
Please read Cautions and warnings and
Important notes at the end of this document.
Ersatzserienwiderstand bei Temperatur T
Frequenz
Strom
Wechselstrom
Wechselstrom, Effektivwert
Wechselstrom bei Frequenz f
Maximal zulässiger Wechselstrom
Nennwechselstrom
Nennwechselstromstrom für Bodenkühlung
Ableitstrom
Ableitstrom bei Betrieb
Gehäuselänge, Nennmaß
Maximale Gehäuselänge (ohne Anschlüsse
und Gewindebolzen)
Widerstand
Isolationswiderstand
Symmetrierwiderstand
Temperatur
Temperaturdifferenz
Umgebungstemperatur
Gehäusetemperatur
Temperatur des Becherbodens
Zeit
Zeitraum
Brauchbarkeitsdauer (Betriebszeit)
Page 15 of 17
B41456, B41458
Compact 85 °C
Symbol
V
VF
Vop
VR
VS
XC
XL
Z
ZT
tan δ
λ
ε0
εr
ω
English
Voltage
Forming voltage
Operating voltage
Rated voltage, DC voltage
Surge voltage
Capacitive reactance
Inductive reactance
Impedance
Impedance at temperature T
Dissipation factor
Failure rate
Absolute permittivity
Relative permittivity
Angular velocity; 2 π f
German
Spannung
Formierspannung
Betriebsspannung
Nennspannung, Gleichspannung
Spitzenspannung
Kapazitiver Blindwiderstand
Induktiver Blindwiderstand
Scheinwiderstand
Scheinwiderstand bei Temperatur T
Verlustfaktor
Ausfallrate
Elektrische Feldkonstante
Dielektrizitätszahl
Kreisfrequenz; 2 π f
Notes
All dimensions are given in mm.
Please read Cautions and warnings and
Important notes at the end of this document.
Page 16 of 17
Important notes
The following applies to all products named in this publication:
1. Some parts of this publication contain statements about the suitability of our products for
certain areas of application. These statements are based on our knowledge of typical requirements that are often placed on our products in the areas of application concerned. We
nevertheless expressly point out that such statements cannot be regarded as binding
statements about the suitability of our products for a particular customer application.
As a rule, EPCOS is either unfamiliar with individual customer applications or less familiar
with them than the customers themselves. For these reasons, it is always ultimately incumbent on the customer to check and decide whether an EPCOS product with the properties described in the product specification is suitable for use in a particular customer application.
2. We also point out that in individual cases, a malfunction of electronic components or
failure before the end of their usual service life cannot be completely ruled out in the
current state of the art, even if they are operated as specified. In customer applications
requiring a very high level of operational safety and especially in customer applications in
which the malfunction or failure of an electronic component could endanger human life or
health (e.g. in accident prevention or lifesaving systems), it must therefore be ensured by
means of suitable design of the customer application or other action taken by the customer
(e.g. installation of protective circuitry or redundancy) that no injury or damage is sustained by
third parties in the event of malfunction or failure of an electronic component.
3. The warnings, cautions and product-specific notes must be observed.
4. In order to satisfy certain technical requirements, some of the products described in this
publication may contain substances subject to restrictions in certain jurisdictions (e.g.
because they are classed as hazardous). Useful information on this will be found in our Material Data Sheets on the Internet (www.epcos.com/material). Should you have any more detailed questions, please contact our sales offices.
5. We constantly strive to improve our products. Consequently, the products described in this
publication may change from time to time. The same is true of the corresponding product
specifications. Please check therefore to what extent product descriptions and specifications
contained in this publication are still applicable before or when you place an order. We also
reserve the right to discontinue production and delivery of products. Consequently, we
cannot guarantee that all products named in this publication will always be available. The
aforementioned does not apply in the case of individual agreements deviating from the foregoing for customer-specific products.
6. Unless otherwise agreed in individual contracts, all orders are subject to the current version of the "General Terms of Delivery for Products and Services in the Electrical Industry" published by the German Electrical and Electronics Industry Association
(ZVEI).
7. The trade names EPCOS, BAOKE, Alu-X, CeraDiode, CSSP, CTVS, DSSP, MiniBlue, MKK,
MLSC, MotorCap, PCC, PhaseCap, PhaseMod, SIFERRIT, SIFI, SIKOREL, SilverCap,
SIMDAD, SIMID, SineFormer, SIOV, SIP5D, SIP5K, ThermoFuse, WindCap are trademarks
registered or pending in Europe and in other countries. Further information will be found on
the Internet at www.epcos.com/trademarks.
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