158 PUL-SI Vishay BCcomponents Aluminum Capacitors Power Ultra Long Life Snap-In FEATURES • Polarized aluminum non-solid electrolyte electrolytic capacitors, • Large types, very small dimensions, cylindrical aluminum case, insulated with a blue sleeve RoHS COMPLIANT • Low ESR, high ripple current capability • Long useful life: up to 5000 hours at 105 °C • Keyed polarity version available Fig.1 Component outlines 058/059 PLL-SI 158 PUL-SI miniaturized 85 °C APPLICATIONS 156 PUM-SI • General purpose, industrial audio/video systems • Standard and switched mode power supplies VALUE Nominal case sizes (Ø D x L in mm) and • Smoothing and filtering QUICK REFERENCE DATA DESCRIPTION telecommunication • Energy storage in pulse systems 22 x 25 to 35 x 50 MARKING Rated capacitance range (E6/E12 series), CR 560 µF to 47 000 µF The capacitors are marked (where possible) with the following information: ± 20 % Tolerance on CR Rated voltage range, UR • Rated capacitance (in µF) 16 V to 100 V Category temperature range • Tolerance on rated capacitance, code letter in accordance with IEC 60062 (M for ± 20 %) - 40 °C to + 105 °C Endurance test at 105 °C 2000 hours Useful life at 105 °C • Rated voltage (in V) 5000 hours Useful life at 40 °C, 1.9 x IR applied • Date code (YYMM) 125 000 hours Shelf life at 0 V, 105 °C • Name of manufacturer • Code for factory of origin 500 hours Based on sectional specification • ‘-’ sign to identify the negative terminal, visible from the top and side of the capacitor IEC 60384-4/EN130300 Climatic category IEC 60068 • Code number 40/105/56 • Climatic category in accordance with IEC 60068 SELECTION CHART FOR CR, UR AND RELEVANT NOMINAL CASE SIZES (Ø D X L in mm) CR (µF) UR (V) 16 25 40 50 63 80 100 560 - - - - - - 22 x 25 820 - - - - - 22 x 25 22 x 30 - - - - - - 22 x 35 - - - - - - 25 x 30 - - - - 22 x 25 22 x 30 25 x 35 - - - 22 x 25 22 x 30 22 x 35 - - - - - - 25 x 30 25 x 40 - - - - - 25 x 35 - - - - - - - 30 x 30 - - 22 x 25 22 x 30 22 x 35 25 x 40 30 x 35 - - - - 25 x 30 30 x 30 - 1000 1200 1500 1800 2200 Document Number: 28375 Revision: 18-Aug-08 For technical questions, contact: [email protected] www.vishay.com 1 158 PUL-SI Aluminum Capacitors Power Ultra Long Life Snap-In Vishay BCcomponents SELECTION CHART FOR CR, UR AND RELEVANT NOMINAL CASE SIZES (Ø D X L in mm) UR (V) CR (µF) 16 25 - 2700 3300 3900 4700 5600 10 000 12 000 15 000 50 63 80 100 - 22 x 35 - - 30 x 40 - - - 25 x 30 25 x 35 30 x 35 - - 22 x 25 22 x 30 - 25 x 40 25 x 50 30 x 50 - - - 25 x 35 30 x 30 - 35 x 35 - - 22 x 35 22 x 45 - 30 x 40 35 x 40 - - 25 x 30 25 x 40 30 x 35 - - - 22 x 30 22 x 40 - 30 x 40 35 x 35 35 x 50 - - - 30 x 30 - - - 22 x 25 - - 25 x 50 - 35 x 40 - - - 25 x 35 30 x 35 35 x 35 - - - 22 x 35 - 30 x 40 30 x 50 35 x 50 - - 25 x 30 30 x 30 - 35 x 40 - - 6800 8200 40 - 22 x 30 22 x 40 25 x 50 - 35 x 45 - - - 25 x 35 30 x 35 35 x 35 - - - 22 x 35 25 x 40 30 x 40 35 x 40 35 x 50 - - 25 x 30 30 x 30 35 x 30 - - - - 22 x 40 - - 35 x 45 - - 25 x 35 30 x 35 35 x 35 - - - - 25 x 40 30 x 40 35 x 45 - - - - - - 35 x 50 - - - - 30 x 35 35 x 35 - - - - - 30 x 40 30 x 50 - - - - - - 35 x 45 - - - - - 35 x 35 - - - - - - 30 x 50 35 x 50 - - - - - 35 x 40 - - - - - - 39 000 35 x 45 - - - - - - 47 000 35 x 50 - - - - - - 18 000 22 000 27 000 33 000 DIMENSIONS in millimeters AND AVAILABLE FORMS TWO TERMINAL SNAP-IN ØD + TERMINAL L + 2 max. L - TERMINAL 10 ± 0.1 +0 5.8 - 1 mm Bottom view Ø 2 ± 0.1 (2 x) The minus terminal can be marked with a black dot or with an imprinted ‘−’ sign. Fig.2 Two terminal snap-in www.vishay.com 2 Fig.3 Mounting hole diagram For technical questions, contact: [email protected] Document Number: 28375 Revision: 18-Aug-08 158 PUL-SI Aluminum Capacitors Power Ultra Long Life Snap-In Vishay BCcomponents THREE TERMINAL SNAP-IN Ø 2 ± 0.1 (2 x) Ø 2.5 ± 0.1 ØD + TERMINAL L - TERMINAL minus pole marking Bottom view 10 ± 0.1 3.3 ± 0.1 L + 2 max 4 ± 0.5 4.75 ± 0.1 The negative terminal has TWO pins which are BOTH electrically connected. The 10 mm spacing of the 2 pin snap-in is used as the base layout and a third hole is added. The third hole is closer to the negative primary hole so that polarization is always maintained, together with added mechanical stability. Fig.4 Three terminal snap-in Fig.5 Mounting hole diagram Table 1 DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES NOMINAL CASE SIZE ØDxL Ø Dmax. Lmax. MASS (g) PACKAGING QUANTITIES (units per box) CARDBOARD BOX DIMENSIONS LxWxH 22 x 25 23 27 ≈ 12 100 260 x 250 x 39 22 x 30 23 32 ≈ 16 100 260 x 250 x 44 22 x 35 23 37 ≈ 20 100 260 x 250 x 49 22 x 40 23 42 ≈ 23 100 260 x 250 x 54 25 x 30 26 32 ≈ 22 100 290 x 280 x 44 25 x 35 26 37 ≈ 24 100 290 x 280 x 49 25 x 40 26 42 ≈ 27 100 290 x 280 x 54 25 x 50 26 52 ≈ 38 100 290 x 280 x 64 30 x 30 31 32 ≈ 30 100 340 x 330 x 44 30 x 35 31 37 ≈ 35 100 340 x 330 x 49 30 x 40 31 42 ≈ 40 100 340 x 330 x 54 30 x 50 31 52 ≈ 50 100 340 x 330 x 64 35 x 35 36 37 ≈ 48 50 390 x 198 x 49 35 x 40 36 42 ≈ 55 50 390 x 198 x 54 35 x 45 36 47 ≈ 63 50 390 x 198 x 59 35 x 50 36 52 ≈ 72 50 390 x 198 x 64 Document Number: 28375 Revision: 18-Aug-08 For technical questions, contact: [email protected] www.vishay.com 3 158 PUL-SI Aluminum Capacitors Power Ultra Long Life Snap-In Vishay BCcomponents ORDERING EXAMPLE ELECTRICAL DATA SYMBOL Electrolytic capacitor 158 series 3900 µF/80 V; ± 20 % Nominal case size: Ø 30 x 40 mm DESCRIPTION CR rated capacitance at 100 Hz IR rated RMS ripple current at 100 Hz, 105 °C IL5 max. leakage current after 5 minutes at UR ESR typ./max. equivalent series resistance at 100 Hz (1) Z typ./max. impedance at 10 kHz Note (1) ESR at 120 Hz is approximately 0.95 x ESR 100 Hz • Unless otherwise specified, all electrical values in Table 2 apply at Tamb = 20 °C, P = 86 to 106 kPa, RH = 45 to 75 % 2-terminal snap-in: Ordering code: MAL2 158 32392 E3 Former 12NC: 2222 158 32392 3-terminal snap-in: Ordering code: MAL2 158 72392 E3 Former 12NC: 2222 158 72392 Table 2 ELECTRICAL DATA AND ORDERING INFORMATION UR (V) 16 25 ORDERING CODE MAL2158....... NOMINAL CASE SIZE ØDxL (mm) IR 100 Hz 105 °C (A) IR 10 kHz 105 °C (A) IL5 5 min (mA) MAX. ESR 100 Hz (1) (mΩ) MAX. Z 10 kHz (mΩ) 5600 22 x 25 2.50 2.95 0.18 111 98 15562E3 55562E3 8200 22 x 30 3.10 3.66 0.27 79 70 15822E3 55822E3 10 000 22 x 35 3.56 4.20 0.32 65 58 15103E3 55103E3 10 000 25 x 30 3.42 4.04 0.32 70 63 25103E3 65103E3 12 000 22 x 40 4.00 4.72 0.39 56 50 15123E3 55123E3 12 000 25 x 35 3.91 4.61 0.39 59 53 25123E3 65123E3 15 000 25 x 40 4.39 5.18 0.48 49 45 25153E3 65153E3 15 000 30 x 30 3.80 4.48 0.48 61 55 35153E3 75153E3 18 000 30 x 35 4.36 5.14 0.58 50 46 35183E3 75183E3 22 000 30 x 40 4.85 5.72 0.71 43 39 35223E3 75223E3 27 000 35 x 35 4.49 5.30 0.87 49 43 45273E3 85273E3 33 000 30 x 50 5.70 6.73 1.06 33 31 35333E3 75333E3 33 000 35 x 40 4.97 5.86 1.06 42 37 45333E3 85333E3 39 000 35 x 45 5.42 6.40 1.25 37 33 45393E3 85393E3 47 000 35 x 50 5.80 6.84 1.51 33 30 45473E3 85473E3 3300 22 x 25 2.27 2.68 0.17 130 105 16332E3 56332E3 4700 22 x 30 2.82 3.33 0.24 93 76 16472E3 56472E3 6800 22 x 35 3.37 3.98 0.34 69 57 16682E3 56682E3 6800 25 x 30 3.25 3.84 0.34 74 62 26682E3 66682E3 8200 22 x 40 3.79 4.47 0.41 58 49 16822E3 56822E3 8200 25 x 35 3.72 4.39 0.41 62 52 26822E3 66822E3 10 000 25 x 40 4.18 4.93 0.50 52 44 26103E3 66103E3 10 000 30 x 30 3.65 4.31 0.50 64 55 36103E3 76103E3 12 000 30 x 35 4.19 4.94 0.60 53 46 36123E3 76123E3 15 000 30 x 40 4.66 5.50 0.75 45 39 36153E3 76153E3 18 000 35 x 35 4.36 5.14 0.90 51 43 46183E3 86183E3 22 000 30 x 50 5.52 6.51 1.10 35 31 36223E3 76223E3 22 000 35 x 40 4.83 5.70 1.10 44 37 46223E3 86223E3 27 000 35 x 45 5.24 6.18 1.35 39 33 46273E3 86273E3 33 000 35 x 50 5.32 6.27 1.65 36 31 46333E3 86333E3 CR 100 Hz (µF) www.vishay.com 4 For technical questions, contact: [email protected] 2-TERM. 3-TERM. Document Number: 28375 Revision: 18-Aug-08 158 PUL-SI Aluminum Capacitors Power Ultra Long Life Snap-In Vishay BCcomponents ELECTRICAL DATA AND ORDERING INFORMATION UR (V) 40 50 63 ORDERING CODE MAL2158....... NOMINAL CASE SIZE ØDxL (mm) IR 100 Hz 105 °C (A) IR 10 kHz 105 °C (A) IL5 5 min (mA) MAX. ESR 100 Hz (1) (mΩ) MAX. Z 10 kHz (mΩ) 2200 22 x 25 2.17 2.65 0.18 131 100 17222E3 57222E3 3300 22 x 30 2.73 3.33 0.27 91 70 17332E3 57332E3 3900 22 x 35 3.12 3.81 0.32 77 59 17392E3 57392E3 3900 25 x 30 3.02 3.68 0.32 83 65 27392E3 67392E3 4700 22 x 40 3.52 4.29 0.38 65 51 17472E3 57472E3 5600 25 x 35 3.53 4.31 0.45 63 51 27562E3 67562E3 6800 30 x 30 3.39 4.14 0.55 69 56 37682E3 77682E3 8200 25 x 50 4.72 5.76 0.66 44 36 27822E3 67822E3 8200 30 x 35 3.90 4.76 0.66 57 47 37822E3 77822E3 10 000 30 x 40 4.36 5.32 0.80 48 40 37103E3 77103E3 12 000 35 x 35 4.00 4.88 0.96 56 45 47123E3 87123E3 15 000 35 x 45 4.99 6.09 1.20 42 35 47153E3 87153E3 18 000 35 x 50 5.36 6.54 1.44 38 31 47183E3 87183E3 1500 22 x 25 1.99 2.43 0.15 148 102 11152E3 51152E3 2200 22 x 30 2.50 3.05 0.22 104 73 11222E3 51222E3 2700 22 x 35 2.88 3.51 0.27 85 60 11272E3 51272E3 2700 25 x 30 2.81 3.43 0.27 91 66 21272E3 61272E3 3300 22 x 40 3.27 3.99 0.33 71 51 11332E3 51332E3 3300 25 x 35 3.23 3.94 0.33 75 55 21332E3 61332E3 3900 25 x 40 3.62 4.42 0.39 64 47 21392E3 61392E3 4700 30 x 30 3.24 3.95 0.47 74 57 31472E3 71472E3 5600 25 x 50 4.43 5.40 0.56 48 36 21562E3 61562E3 5600 30 x 35 3.73 4.55 0.56 61 47 31562E3 71562E3 6800 30 x 40 4.17 5.09 0.68 52 41 31682E3 71682E3 8200 35 x 35 3.88 4.73 0.82 61 46 41822E3 81822E3 10 000 35 x 40 4.33 5.28 1.00 52 40 41103E3 81103E3 12 000 35 x 45 4.72 5.76 1.20 46 35 41123E3 81123E3 1200 22 x 25 2.07 2.53 0.16 137 100 18122E3 58122E3 1500 22 x 30 2.49 3.04 0.19 107 78 18152E3 58152E3 2200 22 x 35 3.00 3.66 0.26 79 58 18222E3 58222E3 2200 25 x 30 2.90 3.54 0.28 85 64 28222E3 68222E3 2700 25 x 35 3.34 4.07 0.34 70 53 28272E3 68272E3 3300 25 x 40 3.76 4.59 0.42 59 45 28332E3 68332E3 3300 30 x 30 3.28 4.00 0.42 74 58 38332E3 78332E3 3900 30 x 35 3.77 4.60 0.50 61 48 38392E3 78392E3 4700 30 x 40 4.22 5.15 0.60 52 41 38472E3 78472E3 5600 35 x 35 3.97 4.84 0.71 59 47 48562E3 88562E3 6800 30 x 50 5.04 6.15 0.86 40 33 38682E3 78682E3 6800 35 x 40 4.42 5.39 0.86 51 40 48682E3 88682E3 8200 35 x 45 4.82 5.88 1.04 45 35 48822E3 88822E3 10 000 35 x 50 5.17 6.31 1.26 40 32 48102E3 88102E3 CR 100 Hz (µF) Document Number: 28375 Revision: 18-Aug-08 For technical questions, contact: [email protected] 2-TERM. 3-TERM. www.vishay.com 5 158 PUL-SI Aluminum Capacitors Power Ultra Long Life Snap-In Vishay BCcomponents ELECTRICAL DATA AND ORDERING INFORMATION UR (V) 80 100 ORDERING CODE MAL2158....... NOMINAL CASE SIZE ØDxL (mm) IR 100 Hz 105 °C (A) IR 10 kHz 105 °C (A) IL5 5 min (mA) MAX. ESR 100 Hz (1) (mΩ) MAX. Z 10 kHz (mΩ) 2-TERM. 3-TERM. 820 22 x 25 1.44 1.76 0.14 422 397 12821E3 52821E3 1200 22 x 30 1.82 2.22 0.20 291 274 12122E3 52122E3 1500 22 x 35 2.12 2.59 0.24 234 221 12152E3 52152E3 1500 25 x 30 2.10 2.56 0.24 240 228 22152E3 62152E3 1800 25 x 35 2.41 2.94 0.29 201 189 22182E3 62182E3 2200 25 x 40 2.74 3.34 0.36 166 156 22222E3 62222E3 2200 30 x 30 2.55 3.11 0.36 180 172 32222E3 72222E3 2700 30 x 35 2.93 3.57 0.44 147 141 32272E3 72272E3 3300 25 x 50 3.46 4.22 0.53 114 109 22332E3 62332E3 3900 30 x 40 3.39 4.14 0.63 110 106 32392E3 72392E3 4700 35 x 35 3.29 4.01 0.76 110 107 42472E3 82472E3 5600 35 x 40 3.69 4.50 0.90 93 90 42562E3 82562E3 CR 100 Hz (µF) 6800 35 x 50 4.43 5.40 1.09 75 71 42682E3 82682E3 560 22 x 25 1.33 1.62 0.12 461 412 19561E3 59561E3 820 22 x 30 1.69 2.06 0.17 318 284 19821E3 59821E3 1000 22 x 35 1.95 2.38 0.20 261 234 19102E3 59102E3 1000 25 x 30 1.95 2.38 0.20 267 240 29102E3 69102E3 1200 25 x 35 2.23 2.72 0.24 223 200 29122E3 69122E3 1500 25 x 40 2.56 3.12 0.30 180 162 29152E3 69152E3 1800 30 x 30 2.49 3.04 0.36 172 158 39182E3 79182E3 2200 30 x 35 2.87 3.50 0.44 141 129 39222E3 79222E3 2700 30 x 40 3.24 3.95 0.54 117 108 39272E3 79272E3 3300 30 x 50 3.87 4.72 0.66 94 87 39332E3 79332E3 3300 35 x 35 3.19 3.89 0.66 115 107 49332E3 89332E3 3900 35 x 40 3.58 4.37 0.78 98 91 49392E3 89392E3 4700 35 x 50 4.29 5.23 0.94 78 73 49472E3 89472E3 ADDITIONAL ELECTRICAL DATA PARAMETER CONDITIONS VALUE Voltage Surge voltage Us = 1.15 x UR Reverse voltage Urev ≤ 1 V Current Leakage current After 1 minute at UR IL1 ≤ 0.006 CR x UR + 4 µA After 5 minutes at UR IL5 ≤ 0.002 CR x UR + 4 µA Inductance Equivalent series inductance (ESL) www.vishay.com 6 All case sizes typ. 19 nH max. 25 nH For technical questions, contact: [email protected] Document Number: 28375 Revision: 18-Aug-08 158 PUL-SI Aluminum Capacitors Power Ultra Long Life Snap-In Vishay BCcomponents RIPPLE CURRENT AND USEFUL LIFE MGA454 2.7 IA IR 2.6 2.5 2.4 2.3 2.2 2.1 2.0 1.9 2 1 2 1. 5 1. 1.8 life multiplier 5 2. 3 1.7 4 5 1.6 7 1.3 IA = actual ripple current at 100 Hz IR = rated ripple current at 100 Hz and 105 °C (1) Useful life at 105 °C and I applied: 5000 hours R 20 30 40 60 0 10 0 15 0 20 0 30 0 40 0 60 1.4 10 15 1.5 1.2 1.1 1.0 0.8 0.5 0.0 40 50 60 (1) 70 80 90 100 110 Tamb (˚C) Fig.6 Multiplier of useful life as a function of ambient temperature and ripple current load Table 3 MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY IR MULTIPLIER FREQUENCY (Hz) UR = 16 to 25 V UR = 40 to 100 V 50 0.93 0.91 100 1.00 1.00 200 1.04 1.05 400 1.07 1.09 1000 1.11 1.13 2000 1.13 1.15 4000 1.15 1.18 ≥ 10 000 1.18 1.22 Document Number: 28375 Revision: 18-Aug-08 For technical questions, contact: [email protected] www.vishay.com 7 158 PUL-SI Vishay BCcomponents Aluminum Capacitors Power Ultra Long Life Snap-In Table 4 TEST PROCEDURES AND REQUIREMENTS TEST NAME OF TEST Endurance PROCEDURE (quick reference) REFERENCE REQUIREMENTS IEC 60384-4/ Tamb = 105 °C; UR applied; ΔC/C: ± 15 % EN130300 2000 hours ESR ≤ 1.3 x spec. limit subclause 4.13 Z ≤ 2 x spec. limit IL5 ≤ spec. limit Useful life CECC 30301 Tamb = 105 °C; UR and IR applied; ΔC/C: ± 20 % subclause 1.8.1 5000 hours ESR ≤ 3 x spec. limit Z ≤ 3 x spec. limit IL5 ≤ spec. limit no short or open circuit, no visible damage total failure percentage: UR : ≤ 1 % Shelf life (storage at high temperature) IEC 60384-4/ Tamb = 105 °C; no voltage applied; ΔC/C: ± 15 % EN130300 500 hours ESR ≤ 1.5 x spec. limit After test: UR to be applied for 30 minutes, IL5 ≤ 2 x spec. limit subclause 4.17 24 hours to 48 hours before measurement www.vishay.com 8 For technical questions, contact: [email protected] Document Number: 28375 Revision: 18-Aug-08 Legal Disclaimer Notice Vishay Disclaimer All product specifications and data are subject to change without notice. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, “Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein or in any other disclosure relating to any product. Vishay disclaims any and all liability arising out of the use or application of any product described herein or of any information provided herein to the maximum extent permitted by law. The product specifications do not expand or otherwise modify Vishay’s terms and conditions of purchase, including but not limited to the warranty expressed therein, which apply to these products. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless otherwise expressly indicated. Customers using or selling Vishay products not expressly indicated for use in such applications do so entirely at their own risk and agree to fully indemnify Vishay for any damages arising or resulting from such use or sale. Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications. Product names and markings noted herein may be trademarks of their respective owners. Document Number: 91000 Revision: 18-Jul-08 www.vishay.com 1