Minmax MCW1042 Dc/dc converter 2w high power density in sip-8 package Datasheet

MCW1000 SERIES
®
DC/DC CONVERTER 2W, SIP-Package
FEATURES
► High Power Density in SIP-8 Package
► Small Footprint: 21.8 x 9.3 mm (0.86”x 0.37”)
► Wide 2:1 Input Range
► Fully Regulated Output
► Operating Temp. Range -40°C to +85°C
► Overload Protection
► Remote On/Off Control
► I/O-Isolation Voltage 1000VDC
► 3 Years Product Warranty
PRODUCT OVERVIEW
The MINMAX MCW1000 series is a range of isolated 2W DC/DC converter modules featuring fully regulated output and wide 2:1 input voltage ranges.
The product comes in a SIP-8 package with a very small footprint occupying only 2.0 cm2 (0.3 square in.) on the PCB.
An excellent efficiency allows an operating temperature range of -40°C to +85°C. Further features include remote On/Off control and over load protection.
The very compact dimensions of these DC/DC converters make them an ideal solution for many space critical applications in battery-powered equipment
and instrumentation.
Model Selection Guide
Model
Number
Input
Voltage
(Range)
VDC
MCW1011
MCW1012
MCW1013
MCW1021
MCW1022
MCW1023
MCW1031
MCW1032
MCW1033
MCW1041
MCW1042
MCW1043
5
(4.5 ~ 9)
12
(9 ~ 18)
24
(18 ~ 36)
48
(36 ~ 75)
Output
Voltage
VDC
3.3
5
12
3.3
5
12
3.3
5
12
3.3
5
12
Input Specifications
Parameter
Output Current
Max.
mA
500
400
167
500
400
167
500
400
167
500
400
167
Min.
mA
125
100
42
125
100
42
125
100
42
125
100
42
Model
5V Input Models
12V Input Models
Input Surge Voltage (1 sec. max.)
24V Input Models
48V Input Models
5V Input Models
12V Input Models
24V Input Models
48V Input Models
5V Input Models
12V Input Models
24V Input Models
48V Input Models
Start-Up Threshold Voltage
Under Voltage Shutdown
Reverse Polarity Input Current
Short Circuit Input Power
All Models
Internal Filter Type
Internal Power Dissipation
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2013/01/24 REV:6
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Input Current
@Max. Load
mA(typ.)
471
548
534
184
217
209
96
109
103
49
57
53
@No Load
mA(typ.)
Reflected
Ripple
Current
mA(typ.)
40
400
20
300
10
200
8
500
Min.
Typ.
-0.7
---
-0.7
-0.7
µF
2200
1000
170
2200
1000
170
2200
1000
170
2200
1000
170
---
Max.
15
---
50
--4
7
12
24
3.5
6.5
11
22
---
---
---
---
Efficiency
(typ.)
@Max. Load
%
70
73
75
73
77
80
72
77
81
71
73
79
Unit
25
-0.7
3.5
4.5
8
16
-------------
Max. capacitive
Load
Capacitor type
100
4.5
9
18
36
4
8.5
17
34
1
VDC
A
1500
mW
3500
mW
MCW1000 SERIES
®
DC/DC CONVERTER 2W, SIP-Package
Output Specifications
Parameter
Output Voltage Setting Accuracy
Conditions
Min.
Typ.
Vin=Min. to Max.
---
±0.3
max. 20MHz Bandwidth
---
30
At 50% Load and Nominal Vin
Line Regulation
Load Regulation
---
Io=25% to 100%
Ripple & Noise
Transient Recovery Time
---
25% Load Step Change
Transient Response Deviation
Short Circuit Protection
General Specifications
---
100
300
---
±0.01
±0.02
Parameter
Conditions
Min.
Typ.
Max.
I/O Isolation Voltage (rated)
60 Seconds
1000
I/O Isolation Capacitance
100KHz, 1V
---
I/O Isolation Resistance
500 VDC
Switching Frequency
MTBF (calculated)
MIL-HDBK-217F@25℃, Ground Benign
Input Fuse
5V Input Models
12V Input Models
1500mA Slow-Blow Type
Parameter
1,000,000
Min.
2.7 to 15 VDC
Control Input Current ( on )
Vin = 0V
---
Control Input Current ( off )
Vin = 5.0V
Control Common
120
---
---
300
Environmental Specifications
Parameter
Operating Ambient Temperature Range (See Power Derating Curve)
Case Temperature
Storage Temperature Range
Conditions
Natural Convection
Cooling
Lead Temperature (1.5mm from case for 10Sec.)
---
-40
---
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Free-Air convection
Max.
0.2
---
Min.
---
pF
650
Typ.
---
---
MΩ
KHz
Hours
135mA Slow-Blow Type
-55
Humidity (non condensing)
Unit
VDC
48V Input Models
0.1
Referenced to Negative Input
%
%/℃
---
65
---
---
µsec
---
Under 0.6 VDC or Open Circuit, drops down to 0VDC by 2mV/℃
Standby Input Current
%
mV P-P
±5
---
350mA Slow-Blow Type
Conditions
Converter Off
2013/01/24 REV:6
100
%
50
±3
24V Input Models
700mA Slow-Blow Type
Remote On/Off Control
Converter On
1000
%Vom.
±0.5
±0.75
Continuous
Unit
±2.0
±0.5
---
Temperature Coefficient
Max.
---
-0.4
1
Unit
mA
mA
mA
Max.
Unit
+90
℃
95
% rel. H
260
℃
+85
+105
℃
℃
MCW1000 SERIES
®
DC/DC CONVERTER 2W, SIP-Package
Power Derating Curve
100
Natural
Convection
20LFM
80
100LFM
60
200LFM
400LFM
40
20
0
-40
~
0
20
40
60
80
100 110
Notes
1
Specifications typical at Ta=+25℃, resistive load, nominal input voltage and rated output current unless otherwise noted.
3
Ripple & Noise measurement bandwidth is 0-20 MHz.
2
4
5
6
7
8
Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100%.
These power converters require a minimum output loading to maintain specified regulation, operation under no-load conditions will not damage these
All DC/DC converters should be externally fused at the front end for protection.
Other input and output voltage may be available, please contact factory.
That “natural convection” is about 20LFM but is not equal to still air (0 LFM).
Specifications are subject to change without notice.
Package Specifications
Mechanical Dimensions
Pin Connections
Pin
21.8 [0.86]
Function
1
-Vin
0.5
[0.02]
2.0
[0.08]
2X2.54 5.08
[2X0.10] [0.20]
+Vin
3
Remote On/Off
6
+Vout
8
NC
5
3.2
[0.13]
0.5 [0.02]
11.2 [0.44]
2
NC
7
-Vout
NC: No Connection
3X2.54
[3X0.10]
3
5
6
7
8
9.3 [0.37]
2
0.25 [0.01]
Bottom View
1
2.7 [0.11]
20.8 [0.82]
►All dimensions in mm (inches)
►Tolerance: X.X±0.5 (X.XX±0.02)
X.XX±0.25 ( X.XXX±0.01)
0.50
[0.02]
Physical Characteristics
Case Size
Case Material
Pin Material
Weight
:
21.8x9.3x11.2 mm (0.86x0.37x0.44 inches)
:
:
Alloy 42
4.8g
:
Non-Conductive Black Plastic (flammability to UL 94V-0 rated)
E-mail:[email protected]
2013/01/24 REV:6
Tel:886-6-2923150
Page 3 of 4
►Pins ±0.1(±0.004)
MCW1000 SERIES
®
DC/DC CONVERTER 2W, SIP-Package
Test Setup
Input Reflected-Ripple Current Test Setup
Input reflected-ripple current is measured with a inductor Lin (4.7µH) and Cin (220µF, ESR < 1.0Ω at 100 KHz) to simulate source impedance. Capacitor Cin, offsets
possible battery impedance.
Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz.
To Oscilloscope
+
+
Battery
+Vin
Lin
Current
Probe
Cin
+Out
DC / DC
Converter
-Vin
Load
-Out
Peak-to-Peak Output Noise Measurement Test
Use a Cout 0.47µF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load
between 50 mm and 75 mm from the DC/DC Converter.
+Vin
+Out
Copper Strip
Single Output
DC / DC
Converter
-Vin
Cout
-Out
Scope
Resistive
Load
Copper Strip
Technical Notes
Remote On/Off
Negative logic remote on/off turns the module off during a logic high voltage on the remote on/off pin, and on during a logic low. To turn the power module on and off,
the user must supply a switch to control the voltage between the on/off terminal and the -Vin terminal. The switch can be an open collector or equivalent.
A logic high is 2.7V to 15V. A logic low is under 0.6 VDC or open circuit, drops down to 0VDC by 2mV/℃. The maximum sink current at on/off terminal during a
logic low is 1 mA. The maximum allowable leakage current of the switch at on/off terminal= (under 0.6VDC or open circuit) is 0.4mA.
Maximum Capacitive Load
The MCW1000 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up,
affecting the ramp-up and the startup time. The maximum capacitance can be found in the data sheet.
Overcurrent Protection
To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure current limiting for an unlimited
duration. At the point of current-limit inception, the unit shifts from voltage control to current control. The unit operates normally once the output current is brought back
into its specified range.
Input Source Impedance
The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In
applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup.
Capacitor mounted close to the power module helps ensure stability of the unit, it is commended to use a good quality low Equivalent Series Resistance (ESR < 1.0Ω
at 100 KHz) capacitor of a 8.2µF for the 5V input device, a 3.3µF for the 12V input devices and a 1.5µF for the 24V and 48V devices.
+
DC Power
Source
+Vin
+
+Out
DC / DC
Converter
Load
Cin
-
-Vin
-Out
Output Ripple Reduction
A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is
recommended to use 3.3µF capacitors at the output.
+
+Vin
DC Power
Source
-
+Out
Single Output
DC / DC
Converter
-Vin
Cout
Load
-Out
Thermal Considerations
Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the
maximum temperature rating of the components inside the power module, the case temperature must be kept below 90℃. The derating curves are determined
from measurements obtained in a test setup.
Position of air velocity
probe and thermocouple
15mm / 0.6in
50mm / 2in
Air Flow
DUT
18, Sin Sin Road, An-Ping Industrial District, Tainan 702, Taiwan
Tel: 886-6-2923150 Fax: 886-6-2923149 E-mail: [email protected]
Minmax Technology Co., Ltd.
2013/01/24 REV:6
Page 4 of 4
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