HIGH POWER RELAY 1 POLE— 12, 30, 40 A (FOR AUTOMOTIVE APPLICATIONS) FRL-274 SERIES To n FEATURES l l l l l l be RoHS compliant High current switching and carry by using new conductive materials. Suitable for automotive applications such as ABS, power assisted steering,etc. High heat resistance (40A type) Designed for use in high ambient temperature, such as engine compartment, and able to carry continuous current of 20 A in+125°C. New contact material New contact material formulation which is resistant to welding. Three types of contact gaps (0.4mm, 1.0mm, 1.4mm) Di sc RoHS compliant since date code: 0631 Please see page 8 for more information on n ORDERING INFORMATION 1. 40A Type [Example] FRL-274 N D012 / 81 (a) (b) (c) (d) C (e) Y (f ) - 01A (g) -001 (h) ti (a) Series Name FRL-274: FRL-274 Series (b) Enclosure N : Plastic sealed type (c) Nominal Voltage (d) Carrying Current 81 : 40 A type (e) Contact Arrangement A C : 1 form A : 1 form C (f) Contact Material Y : Silver-tin oxide (g) Cover Terminal 01A : w/cover, wide terminal width (h) Custom Designation To be assigned custom specification D012 nu ed : 12 VDC 1 FRL-274 SERIES n ORDERING INFORMATION 2. Standard Type [Example] FRL-274 N (a) (b) D (c) 012 / 01 (d) (e) C (f ) S - 01A - *** (g) (h) (i) (-S) (j) (a) Series Name FRL-274: FRL-274 Series (b) Enclosure N : Plastic sealed type Coil Type D H : Standard (nominal power 1.7 to 2.1 W) : Low power (nominal power 0.6 W) (c) (d) (e) To Nominal Voltage be Contact Gap (f) Contact Arrangement (g) Contact Material (h) Cover Terminal (i) Custom Designation (j) Package 009 012 024 : 9 VDC : 12 VDC : 24 VDC 01 51 61 : Standard gap (0.4 mm gap) : 1.0 mm gap : 1.4 mm gap A C : 1 form A (SPST-NO) : 1 form C (SPDT) Y : Silver-tin oxide Di sc A 01A : standard terminal width : wide terminal width on To be assigned custom specification Nil -S : Standard tray : Carrier tube ti nu ed FRL-274 SERIES n SPECIFICATIONS Specifications Item 12V Battery 30A Arrangement 1 form A (SPDT-NO), 1 form C (SPDT ) Material Silver-tin oxid e Voltage Drop (resistance) Max. 100mV initial (at 1 A, 12VDC) Rating 14 VDC 30A (motor 14 VDC 40A (motor lock) lock) 28 VDC 12A (motor lock) 01: 0.4mm ga p 51: 1.0mm gap 61: 1.4mm gap To Gap Contact be Max. Carrying Current Coil Insulation Time value Life Other 24V Battery 40 A Di 20˚ C: 30A continuous 40A 10 minutes sc 01: 0.4mm ga p 20˚ C 40A continuous 50A 1 hour 125˚ C: 20A continuous 40A 10 minutes on 20˚ C: 30A continuous Max. Switching Frequency Mechanical: 1,000 operations/hour Electrical: 1,800 operations/hour Min. Switching Load (*1) (reference) 600mW minimum (50 mA minimum) Operating Temperature -40˚ C to +85˚ C (no frost) (refer to Characterstic data) Storage Temperature -40˚ C to +100˚ C (no frost ) Resistance Minimum 100M Ω (at 500VDC ) Dielectric Strength 500 VAC 1 minimu m Operate (at nominal value) ti 0.4mm gap: max.10ms nu Release (at nominal value) 0.4mm gap: max.5ms Mechanical 10x1 06 operations minimum Electrical 100x1 03 operations minimum Vibration Resistance 10 to 55 Hz (double amplitude of 1.5mm ) Shock Resistance Weight ed 1.0mm gap: max.10m s 1.4mm gap: max.15ms 1.0mm gap: max. 8m s 1.4mm gap: max.10 ms Misoperation 100m/ s2 (11±1 ms) Endurance 1000m/ s2 (11±1 ms) Approximately 20 g *1 Values when switching a resistive load at normal room temperature and humidity and in a clean environment. The minimum applicable load varies with the switching frequency and operating environment. FRL-274 SERIES n COIL DATA CHART Type 20˚ C 135 Ω 6.3 V 7.8 V FRL-274NH010/01 Y - A 165 Ω 7.0 V 8.7 V 12 VDC FRL-274NH012/01 Y - A 240 Ω 8.4 V 10.4 V Standard 1.7W 12 VDC FRL-274ND009/01 Y - A 85 Ω 6.5 V 8.0 V Approx. 75˚ C 40A type 0.87W 12VDC FRL-274ND009/81 Y - 01 165Ω 6.3 V 8.0 V Approx. 65˚ C 1.0mm 1.7 W 24 VD C FRL-274ND024/51 Y - A 340 Ω 16.8 V 21.0 V Approx. 75˚ C 1.4mm 2.1 W 24 VD C FRL-274ND024/61 Y - A 275 Ω 16.8 V 21.0 V Approx. 85˚ C To 12V Battery 24V Battery 0.4mm Nominal Power lower power 0.6W be Coil Voltage Part Number 9 VDC FRL-274NH009/01 Y - A 10 VDC Di Coil Resistance (±10%) at 20˚ C sc on ti n CHARACTERISTIC DATA Contact switching current(A) 1. MAXIMUM BREAK CAPACITY 60 50 45 40 35 30 25 20 (4) (1) 1 2 (2) Test circuit A (3) Load : Locked motor load 1 0.4 mm gap 2 1.0 mm gap A 3 1.4 mm gap : Load (1) 0.4 mm gap (2) 1.0 mm gap A (3) 1.4 mm gap (4) 1.0 mm gap B 10 15 20 25 30 35 40 ed Test circuit B 3 10 Approx. 35˚ C nu Relay 15 5 Must Operate Voltage Coil Tempera80˚ C ture Rise Contact Gap Locked motor or resistive load Relay Load Resistive load 50 Voltage between contacts (VDC) FRL-274 SERIES 2. OPERATING COIL VOLTAGE (EXAMPLE) 40 C on ta ct ca rry 15 A Continuous carrying range To Pick -up v oltag e 130 120 110 Contact carry 15 A 100 Continuous carry range 90 Pick-up voltage of 51,56 type 80 70 60 Pick- 50 be 3. LIFE TEST (EXAMPLE) ltage up vo Pick-up voltage of 01 type (0.4 mm gap) 10 –10 0 10 20 30 40 50 60 70 80 Operating temperature range (°C) [40A type] Intermittant operation is required at 15 A % of the rated coil voltage 130 120 110 100 90 80 70 60 50 [Low power (H type)] [Standard (D type)] Ratio of operating voltage to rated coil voltage(%) Ratio of operating voltage to rated coil voltage(%) [40A type] Operating temperature range(ºC) sc C Continuous carrying range e Pick 60 0 10 20 30 40 50 60 70 80 Di I o nte re per rmi q uir atio ttan on ed n t ta ct at is ca 15 rry A 15 A 160 150 140 130 120 110 100 90 80 70 oltag -up v 10 0 10 20 30 40 50 60 70 80 Operating temperature range (ºC) •Shift of pick-up and drop-out voltage 100 Ratio of pick-up and drop-out values to rated coil voltages (%) •Test item 16 VDC, 40 A Motor lock 2 x 105 operations •Test circuit 80 60 40 Pick-up Drop-out 20 0 Initial 20 on 50 ti 100 nu No. of operations (x104) 40 A 0A Contact resistance (m) •Circuit wave form •Shift of contact resistance 1,000 ed 500 1,000 (measured at 6 V-1 A) 100 10 1 Initial 20 50 100 500 1,000 No. of operations (x10 ) 4 FRL-274 SERIES LIFE TEST (EXAMPLE) [Standard type] Test Item Test circuit N.O DC 14 V-65 W × 2 N.C. DC 14 V-60 W × 2 Halogen lamp load 500,000 operations minimum (contact material: special silver alloy) To be DC 14 V-30 A Motor lock 100,000 operations minimum (contact material: silver copper) DC 30 V-1.6 A Motor free 200,000 operations minimum (contact material: silver copper) N.C. N.O. 65 W ´ 2 RL-1 Di N.O. Distribution of Operate & Release Voltage M sc N.O. N.C. RL-2 on ti 30 V Motor nu N.C. Distribution of Operate & Release Time FRL-274(40A TYPE) n = 100 N.O. ed Distribution of Contact Resistance FRL-274(40A TYPE) n = 100 Operate Release Distribution FRL-274(40A TYPE) n = 100 Operate Release N.C. 14 V n REFERENCE DATA [40A type] 60 W ´ 2 14 V Nominal Voltage Multiplying Factor (%) Times (ms) Contact Resistance (mΩ) FRL-274 SERIES n REFERENCE DATA [Standard type] Distribution of Operate & Release Voltage Distribution of Operate & Release Time FRL-274 n = 100 Operate Release FRL-274 n = 100 Operate Release sc Schematics (BOTTOM VIEW) 1 form C 1 1 4 3 2 1 +0.1 Ñ0.05 3-¿1.8 +0.1 Ñ0.05 1 Wide terminal width (3.85) ti 9.35 5.6 5 4 1 3 2 1 1 10.8 2.6 14.7 9.35 nu 5 4 2-¿1.4 +0.1 Ñ0.05 5.6 3 2 +0.1 2.2 Ñ0.05 1 1 1 11.8 14.2 14.7 Note : Tolerance ± 0.1 mm 1form A type doesn't have #5 pin. 1 form A 5 4 3 2 (3.85) 1.5 Ñ0.05 4-Ø 1.4 ( ): N type 1 on Standard terminal width 15.55 19.2+0.5 3.5 (19.7+0.5) (3.0) 21.3+0.5 PC board mounting hole layout (BOTTOM VIEW) (3.2) Dimensions Contact Resistance (mΩ) 15.55 n DIMENSIONS Times (ms) +0.1 Di Nominal Voltage Multiplying Factor (%) 11.8 14.2 be 23.7+0.5 FRL-274 n = 100 (3.2) Distribution To Distribution of Contact Resistance ed 10.8 2.6 1 Tube carrier 541Max. 28 Max. 23.3 Max. 20pcs/tube Unit: mm FRL-274 SERIES RoHS Compliance and Lead Free Relay Information 1. General Information Relays produced after the specific date code that is indicated on each data sheet are lead-free now. Most of our signal and power relays are lead-free. Please refer to Lead-Free Status Info. (http://www.fujitsu.com/us/downloads/MICRO/fcai/relays/lead-free-letter.pdf) l Lead free solder paste currently used in relays is Sn-3.0Ag-0.5Cu. l All signal and most power relays also comply with RoHS. Please refer to individual data sheets. Relays that are RoHS compliant do not contain the 5 hazardous materials that are restricted by RoHS directive (lead, mercury, chromium IV, PBB, PBDE). l It has been verified that using lead-free relays in leaded assembly process will not cause any problems (compatible). l “LF” is marked on each outer and inner carton. (No marking on individual relays). l To avoid leaded relays (for lead-free sample, etc.) please consult with area sales office. l We will ship leaded relays as long as the leaded relay inventory exists. Note: Cadmium was exempted from RoHS on October 21, 2005. (Amendment to Directive 2002/95/EC) l To be Di 2. Recommended Lead Free Solder Profile l sc Recommended solder paste Sn-3.0Ag-0.5Cu. Reflow Solder condition Flow Solder condition: Pre-heating: Soldering: maximum 120˚C dip within 5 sec. at 260˚C soler bath Solder by Soldering Iron: Soldering Iron Temperature: maximum 360˚C Duration: maximum 3 sec. on ti nu ed We highly recommend that you confirm your actual solder conditions 3. Moisture Sensitivity l Moisture Sensitivity Level standard is not applicable to electromechanical realys. 4. Tin Whisker l Dipped SnAgCu solder is known as low risk tin whisker. No considerable length whisker was found by our in house test. FRL-274 SERIES Fujitsu Components International Headquarter Offices Japan Fujitsu Component Limited Gotanda-Chuo Building 3-5, Higashigotanda 2-chome, Shinagawa-ku Tokyo 141 8630, Japan Tel: (81-3) 5449-7010 Fax: (81-3) 5449-2626 Email: [email protected] Web: www.fcl.fujitsu.com To be Europe Fujitsu Components Europe B.V. Diamantlaan 25 2132 WV Hoofddorp Netherlands Tel: (31-23) 5560910 Fax: (31-23) 5560950 Email: [email protected] Web: emea.fujitsu.com/components/ North and South America Fujitsu Components America, Inc. 250 E. Caribbean Drive Sunnyvale, CA 94089 U.S.A. Tel: (1-408) 745-4900 Fax: (1-408) 745-4970 Email: [email protected] Web: http://www.fujitsu.com/us/services/edevices/components/ Di sc Asia Pacific Fujitsu Components Asia Ltd. 102E Pasir Panjang Road #01-01 Citilink Warehouse Complex Singapore 118529 Tel: (65) 6375-8560 Fax: (65) 6273-3021 Email: [email protected] Web: http://www.fujitsu.com/sg/services/micro/components/ ©2009 Fujitsu Components America, Inc. All rights reserved. All trademarks or registered trademarks are the property of their respective owners. on Fujitsu Components America or its affiliates do not warrant that the content of datasheet is error free. In a continuing effort to improve our products Fujitsu Components America, Inc. or its affiliates reserve the right to change specifications/datasheets without prior notice. Rev. June 30, 2009. ti nu ed