AIM™ in a VIA Package AIM1714xB6MC7D5yzz Universal AC Input Module Features & Benefits Product Description • Universal input (85 to 264 Vac, 47 to 63 Hz) The AIM in a VIA Package (AC Input Module) is a front end module designed to interface directly with worldwide AC mains and provide a rectified AC input to Vicor’s family of VIA PFM4414 products. The AIM combines a bridge rectifier, EMI filter, and surge protection circuitry in an easy to use VIA plastic housing. Together, the AIM and PFM in a VIA Package realize a small, efficient, simple, and cost effective EMI Class B AC-DC solution for a broad range of end applications. • Chassis Mount or PCB Mount Form Factor • Small robust package • Low profile • EMI filtering • Meets EN61000-4-5 Class 3 surge protection when used with external MOV and paired with Vicor PFM4414 products Typical Applications • Small cell base stations • Telecom switching equipment • LED lighting • Test and Measurement Equipment • 200 – 400 W Industrial Power Systems • Office Equipment Size: 1.74 x 1.40 x .37 in 44.2 x 35.5 x 9.3 mm Part Ordering Information Product Function Package Length Package Width Package Type Input Voltage Range Ratio Output Voltage (Range) Max Output Power Product Grade AIM 17 14 x B6 M C7 D5 y AIM = Length in Width in B = Board VIA AC Input Module Inches x 10 Inches x 10 V = Chassis VIA Internal Reference AIM™ in a VIA Package Rev 1.0 vicorpower.com Page 1 of 14 12/2015 800 927.9474 Option Field z z 00 = Chassis/Always On C = -20 to 100°C 04 = Short Pin/Always On T = -40 to 100°C 08 = Long Pin/Always On AIM1714xB6MC7D5yzz Typical PCB Mount Applications J1 +OUT Inlet L 85 264 Vac M2 M1 F1 N -OUT 24 V VIA PFM™ VIA AIM™ MOV +OUT +IN + _ 24 V 10 A + + + C1 C2 C3 -OUT -IN 2 x Cool-Power® ZVS Buck Cool-Power® ZVS Buck + _ 3.3 V 10 A + _ 1.8 V 8 A The PCB terminal option allows mounting on an industry standard printed circuit board, with two different pin lengths. Parts List for Typical PCB Mount Applications J1 Qualtek 703 W IEC 320-C14 Power Inlet F1 Littelfuse 0216008.MXP 8 A 250 VAC 5 x 20 mm holder M1 Vicor AIM™ AIM1714BB6MC7D5yzz M2 Vicor PFM™ PFM4414BB6M24D0yzz Nichicon UVR1V153MRD 15,000 µF 35 V 4.3 A 25 x 50 mm bent 90°, x 3 pcs or C1, C2, (C3) CDE 380LX153M035A022 15,000 µF 35 V 5.6 A 35 x 30 mm snap in, x 3 pcs or Sic Safco Cubisic LP A712062 22,000 µF 35 V 5.8 A 45 x 75 x 12 mm rectangular, x 2 pcs MOV Littelfuse TMOV20RP300E VARISTOR 10 kA 300 V 250 J 20 mm AIM™ in a VIA Package Rev 1.0 vicorpower.com Page 2 of 14 12/2015 800 927.9474 AIM1714xB6MC7D5yzz Typical Chassis Mount Applications J1 F1 M1 M2 +OUT L +OUT +IN 24 V Inlet Fan 85 264 Vac VIA PFM™ VIA AIM™ MOV -OUT N C1 C2 C3 -OUT -IN 8 Relays 8 16 Dispensors Controller Coin Box The VIA AIM and VIA PFM are available in Chassis Mount option, saving the cost of a PCB and allowing access to both sides of the power supply for cooling. The parts list below minimizes the number of interconnects required between necessary components, and selects components with terminals traditionally used for point to point chassis wiring. Parts List for Typical Chassis Mount Applications J1 Qualtek 719 W or 723 W IEC 320-C14 Power Inlet F1 Littelfuse 0216008.MXP 8 A 250 VAC 5 x 20 mm in a J1, or separate fuse holder M1 Vicor AIM™ AIM1714VB6MC7D5y00 M2 Vicor PFM™ PFM4414VB6M24D0y00 C1, C2, C3 Nichicon LNT1V153MSE 15,000 µF 35 V 5.1 A 35 x 83 mm screw terminal or C1 Kemet ALS30A473KE040 47,000 µF 40 V 14.2 A 51 x 84 mm screw terminal MOV Littelfuse TMOV20RP300E VARISTOR 10 kA 300 V 250 J 20 mm AIM™ in a VIA Package Rev 1.0 vicorpower.com Page 3 of 14 12/2015 800 927.9474 AIM1714xB6MC7D5yzz Pin Configuration TOP VIEW L +OUT N –OUT 1714 VIA AIM - Chassis Mount - Terminals Up TOP VIEW N –OUT L +OUT 1714 VIA AIM - PCB Mount - Pins Down Please note that these Pin drawings are not to scale. Pin Descriptions Signal Name Type Function N INPUT POWER RETURN AC Neutral / Line 2 input L INPUT POWER AC Line1 input –OUT OUTPUT POWER RETURN Negative output power terminal +OUT OUTPUT POWER Positive output power terminal AIM™ in a VIA Package Rev 1.0 vicorpower.com Page 4 of 14 12/2015 800 927.9474 AIM1714xB6MC7D5yzz Absolute Maximum Ratings The absolute maximum ratings below are stress ratings only. Operation at or beyond these maximum ratings can cause permanent damage to the device. Min Max Unit Input voltage pp at terminals, 1ms max Parameter Comments 0 600 Vpk Input voltage (AC RMS) continuous 0 275 VRMS Output current (continuous) 0 5.3 ARMS Operating junction temperature -40 125 °C Storage temperature -40 125 °C 4 (0.45) in/lbs (N-m) Input/Output pin torque and mounting torque AIM™ in a VIA Package Rev 1.0 vicorpower.com Page 5 of 14 12/2015 800 927.9474 AIM1714xB6MC7D5yzz Electrical Specifications Specifications apply over all line and load conditions, 50 Hz and 60 Hz line frequencies, TJ = 25°C, unless otherwise noted. Boldface specifications apply over the temperature range of the specified product grade. Attribute Symbol Conditions / Notes Min Typ Max Unit 264 VRMS 600 V 63 Hz Input Specification Input voltage range, continuous operation VIN Input voltage range, transient, non-operational (peak), 30s minimum interval VIN Source line frequency range fline Power factor* PF 85 47 See note below - Output Specification Output power POUT 450 W Output Current (continuous) IOUT 5.3 A * Please see PFM in VIA package datasheet for power factor AIM™ in a VIA Package Rev 1.0 vicorpower.com Page 6 of 14 12/2015 800 927.9474 AIM1714xB6MC7D5yzz Block Diagram AC INPUT RECTIFIER MOV CM FILTER SERIES SWITCH MOV OUTPUT TO PFM Application Characteristics Det Marker 1 [T1] Att 20 dB 54.44 dB V INPUT 2 153.00000000 kHz 100 MA Trd 55022RED Marker 1 [T1] ResBW 9 kHz Meas T 20 ms Unit dB V 10 MHz 1 [T1] 54.44 dB V 1 MHz Att 20 dB INPUT 2 56.20 dB V 186.00000000 kHz 100 1 MHz 153.00000000 kHz 90 22QPA 55022RED 9 kHz Meas T 20 ms Unit dB V 10 MHz 1 [T1] 56.20 dB V 186.00000000 kHz SGL 80 1MA 70 22QPA 1MA 70 22QPB 22QPB 60 60 1 1 50 50 40 40 30 30 30.Sep 2015 08:29 20 Date: 30 MHz 30.SEP.2015 30.Sep 2015 08:58 20 150 kHz 150 kHz 08:29:08 Date: Figure 1 — Typical conducted emissions, peak scan, with VIA PFM4414,115V, 90% load with VIA PFM -Out connected to GND 99% 30.SEP.2015 8 6 97% 4 2 96% Power Dissipation (W) 10 98% 0 0 0.5 1 1.5 2 2.5 3 3.5 4 Load Current (A) VIN: 85 V 115 V 85 V 115 V 30 MHz 08:58:24 Figure 2 — Typical conducted emissions, peak scan, with VIA PFM4414, 230V, 90% load with VIA PFM -Out connected to GND 14 12 Efficiency (%) MA Trd ResBW 90 SGL 80 Det Eff P DISS Figure 3 — VIN to VOUT efficiency and power dissipation vs. VIN and IOUT, TCASE = 20°C AIM™ in a VIA Package Rev 1.0 vicorpower.com Page 7 of 14 12/2015 800 927.9474 AIM1714xB6MC7D5yzz General Characteristics Specifications apply over all line and load conditions, 50 Hz and 60 Hz line frequencies, TC = 25°C, unless otherwise noted. Boldface specifications apply over the temperature range of the specified Product Grade. Attribute Symbol Conditions / Notes Min Typ Max Unit Mechanical Length L 44.20 / [1.74] mm / [in] Width W 35.5 / [1.40] mm / [in] Height H 9.22 / [0.36] mm / [in] Volume Vol 14.5 / [0.88] cm3/ [in3] Without heatsink Pin material C145 copper, half hard Underplate Low stress ductile nickel 50 100 µin Palladium 0.8 6 µin Soft Gold 0.12 2 µin C - Grade -20 100 °C T - Grade -40 100 °C Pin finish Thermal Operating case temperature Thermal resistance, junction to case botom Thermal design TC RJC_BOT 2.2 °C/W See Thermal Considerations on Page 10 Reliability MTBF MIL-HDBK-217FN2 Parts Count - 25°C Ground Benign, Stationary, Indoors / Computer 8.2 Telcordia Issue 2 - Method I Case III; 25°C 28.6 MIL-HDBK-217FN2 - 25°C Ground Benign, Stationary, Indoors / Computer 7.4 MHrs Safety Agency approvals/standards EN60950-1; CE marked for low voltage directive and RoHS recast directive, as applicable Dielectric withstand (hipot) In / Out to Case 1500 EMI/EMC Compliance FCC Part 15, EN55022, CISPR22: 2006 + A1: 2007, Conducted Emissions Class B Limits - with VIA PFM -OUT connected to GND EN61000-4-5: 2006, Surge Immunity Level 3, Immunity Criteria A with PFM in a VIA Package with external TMOV AIM™ in a VIA Package Rev 1.0 vicorpower.com Page 8 of 14 12/2015 800 927.9474 Vac AIM1714xB6MC7D5yzz Environmental Qualification Testing Activity Reference Standard Test Details High Temperature Operating Bias/Life (HTOB/HTOL) JESD22-A108D 1000 hrs. Nominal Full Load at Max operating temperature Temperature Cycling Test (TCT) IPC-9592B 125˚C to -40˚C, 700 cycles Temperature Humidity Bias (THB) JESD22-A101C 1000 hrs. Nominal Input voltage, Minimal load 85˚C, 85% RH High Temperature Storage (HTS) JESD22-A103D 1000 hrs. 125˚C Low Temperature Storage (LTS) JESD22–A119 1000 hrs. -65˚C Random Vibration MIL-STD-810G Method 514.6, Procedure I, Category 24, 20-2000 Hz, @7.7 Grms, 1hour /axis for 3 axis. Product mounted on an evaluation board, nominal line 50% load. Mechanical Shock MIL-STD-810G Method 516.5, Procedure I, Functional shock 40 G, total of 18 shocks. Product mounted on an evaluation board, nominal Line 50% load. Highly Accelerated Life Test (HALT) Internal Vicor Procedure - DP-0265 Low and high temperature tests, rapid thermal cycling, random vibration testing, combined stress testing and destruct testing. Res. Solvents MIL-STD-202G Method 215 K, 3 minutes exposure ESD Human Body Model JEDEC JS-001-2012 Class 1C (HBM) Minimum ESD Charged Device Model JESD22-C101E Class II (CDM) Minimum AIM™ in a VIA Package Rev 1.0 vicorpower.com Page 9 of 14 12/2015 800 927.9474 AIM1714xB6MC7D5yzz Thermal Considerations The AIM in a VIA package can be cooled using Single side cooling. Since the AIM has a maximum internal temperature rating, it is necessary to estimate this internal temperature based on a system-level thermal solution. To this purpose, it is helpful to simplify the thermal solution into a roughly equivalent circuit where power dissipation is modeled as a current source, isothermal surface temperatures are represented as voltages sources, and thermal resistances are represented as resistors. Figure 4 shows the bottom side cooling “thermal circuit” for the AIM in VIA package: Maximum internal temperature + TC_BOT – RJC s PDISS s Figure 4 – Bottom-side cooling VIA thermal model The internal power dissipation is PDISS, RJC_BOT is the thermal resistance characteristic of the VIA package and the bottom surface temperature is represented as TC_BOT. The AIM is best attached to a material with high thermal conductivity (e.g. aluminum or copper) to maintain temperature uniformity across the bottom side. AIM™ in a VIA Package Rev 1.0 vicorpower.com Page 10 of 14 12/2015 800 927.9474 AIM1714xB6MC7D5yzz AIM in a VIA Package Chassis Mount Package Mechanical Drawing .878 22.30 PIN 1 DESIGNATOR PIN ASSIGNMENT PIN 1 L PIN 2 +Vout PIN 3 N PIN 4 -Vout .152 3.86 .11 2.89 L + Vout 1.397 35.49 1.170 29.72 N - Vout .363 9.22 1.756 44.59 NOTE: 1. RoHS COMPLIANT PER CST-0001 LATEST REVISION. Product outline drawing; Product outline drawings are available in .pdf and .dxf formats. 3D mechanical models are available in .pdf and .step formats. AIM™ in a VIA Package Rev 1.0 vicorpower.com Page 11 of 14 12/2015 800 927.9474 AIM1714xB6MC7D5yzz AIM in a VIA Package Board Mount Package Mechanical Drawing 1.756 44.59 .114 2.89 .878 22.30 .190±.003 4.826±.076 PLATED THRU .030 [.762] ANNLAR RING (4) PL. .172±.003 4.369±.076 PLATED THRU .064 [1.626] ANNULAR RING (2) PL. .698±.003 17.729±.076 .111±.003 2.831±.076 1.170 29.72 1.170±.003 29.720±.076 N - Vout L + Vout .947±.003 24.058±.076 TOP VIEW (COMPONENT SIDE) .363±.015 9.220±.381 1.396±.003 35.458±.076 SEATING PLAN .194±.000 4.93±.00 (4) PL. RECOMMENDED HOLE PATTERN (COMPONENT SIDE) .150 3.81 (4) PL. PIN ASSIGNMENT PIN 1 L PIN 2 +Vout PIN 3 N PIN 4 -Vout 1.396±.010 35.458±.254 .698±.010 17.729±.254 +Vout L 1.40 35.49 .947±.010 24.058±.254 N - Vout .111±.010 2.831±.254 (2) PL. .152 3.86 (2) PL. BOTTOM VIEW AIM™ in a VIA Package Rev 1.0 vicorpower.com Page 12 of 14 12/2015 800 927.9474 AIM1714xB6MC7D5yzz Revision History Revision Date 1.0 12/24/15 Description Intitial release Page Number(s) n/a AIM™ in a VIA Package Rev 1.0 vicorpower.com Page 13 of 14 12/2015 800 927.9474 AIM1714xB6MC7D5yzz Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems. Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor makes no representations or warranties with respect to the accuracy or completeness of the contents of this publication. Vicor reserves the right to make changes to any products, specifications, and product descriptions at any time without notice. Information published by Vicor has been checked and is believed to be accurate at the time it was printed; however, Vicor assumes no responsibility for inaccuracies. Testing and other quality controls are used to the extent Vicor deems necessary to support Vicor’s product warranty. Except where mandated by government requirements, testing of all parameters of each product is not necessarily performed. Specifications are subject to change without notice. Vicor’s Standard Terms and Conditions All sales are subject to Vicor’s Standard Terms and Conditions of Sale, which are available on Vicor’s webpage or upon request. Product Warranty In Vicor’s standard terms and conditions of sale, Vicor warrants that its products are free from non-conformity to its Standard Specifications (the “Express Limited Warranty”). This warranty is extended only to the original Buyer for the period expiring two (2) years after the date of shipment and is not transferable. UNLESS OTHERWISE EXPRESSLY STATED IN A WRITTEN SALES AGREEMENT SIGNED BY A DULY AUTHORIZED VICOR SIGNATORY, VICOR DISCLAIMS ALL REPRESENTATIONS, LIABILITIES, AND WARRANTIES OF ANY KIND (WHETHER ARISING BY IMPLICATION OR BY OPERATION OF LAW) WITH RESPECT TO THE PRODUCTS, INCLUDING, WITHOUT LIMITATION, ANY WARRANTIES OR REPRESENTATIONS AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE, INFRINGEMENT OF ANY PATENT, COPYRIGHT, OR OTHER INTELLECTUAL PROPERTY RIGHT, OR ANY OTHER MATTER. This warranty does not extend to products subjected to misuse, accident, or improper application, maintenance, or storage. Vicor shall not be liable for collateral or consequential damage. Vicor disclaims any and all liability arising out of the application or use of any product or circuit and assumes no liability for applications assistance or buyer product design. Buyers are responsible for their products and applications using Vicor products and components. Prior to using or distributing any products that include Vicor components, buyers should provide adequate design, testing and operating safeguards. Vicor will repair or replace defective products in accordance with its own best judgment. For service under this warranty, the buyer must contact Vicor to obtain a Return Material Authorization (RMA) number and shipping instructions. Products returned without prior authorization will be returned to the buyer. The buyer will pay all charges incurred in returning the product to the factory. Vicor will pay all reshipment charges if the product was defective within the terms of this warranty. Life Support Policy VICOR’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS PRIOR WRITTEN APPROVAL OF THE CHIEF EXECUTIVE OFFICER AND GENERAL COUNSEL OF VICOR CORPORATION. As used herein, life support devices or systems are devices which (a) are intended for surgical implant into the body, or (b) support or sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in a significant injury to the user. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system or to affect its safety or effectiveness. Per Vicor Terms and Conditions of Sale, the user of Vicor products and components in life support applications assumes all risks of such use and indemnifies Vicor against all liability and damages. Intellectual Property Notice Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the products described in this data sheet. No license, whether express, implied, or arising by estoppel or otherwise, to any intellectual property rights is granted by this document. Interested parties should contact Vicor's Intellectual Property Department. The products described on this data sheet are protected by the following U.S. Patents Numbers: Patents Pending. Vicor Corporation 25 Frontage Road Andover, MA, USA 01810 Tel: 800-735-6200 Fax: 978-475-6715 email Customer Service: [email protected] Technical Support: [email protected] AIM™ in a VIA Package Rev 1.0 vicorpower.com Page 14 of 14 12/2015 800 927.9474