7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER A 2266406 -2 WIRE STABILIZER INSULATION 2266406 -7 A FINE CRIMP HEIGHT ADJUST SMART APPLICATOR 2161326-1 - SMART APPLICATOR MECHANICAL FEED 4 NONE CRIMP TOOLING KIT 1338685-1 SERVO LATCH PLATE - PNEUMATIC FEED - 2119951-1 - 2119949-1 - - - - - - 5-18022-5 - - - 5-18022-5 1338685-1 - - 8- 2266406 -4 1338685-1 2119950-1 8- 2266406 -4 8- 2266406 -5 - 2119949-1 2119799-1 5-18022-5 - 2161326-1 2119641-1 8- 2266406 -5 1338685-1 2119951-1 5-18022-5 2119653-1 1901094-3 - 2119653-1 2119641-1 - - - 1901094-3 - - - - - - - - - - 2168400-6 2168400-6 - 2119799-1 - - (QUANTITY 2) - - - - - (QUANTITY 2) - - 6 - 2063440-1 - - - - - - - 1 TERMINAL APPLICATION SPECIFICATION - TE CRIMP SPECIFICATION n 114-37004 - - INSULATION DIAMETER RANGE STABILIZER CRIMP HEIGHT 1.52mm MAX [.060 IN MAX] - - - - - WIRE CRIMP HEIGHT 6 - - TE TERMINAL C1__DWG_PN_1_0 - - TERMINALS APPLIED TE TERMINAL 444082-2 1 - WIRE STRIP LENGTH 3.95-4.45 mm [.156-.175 IN] - CONTACT SHORT, VERSION II MINI AMP-IN TERMINAL NAME: - - TE TERMINAL TE TERMINAL C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 - C1__DWG_PN_4_0 - C1__DWG_PN_1_1 - WIRE SIZE CRIMP HEIGHT mm [INCH] 22 AWG 24 AWG 26 AWG W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 WIRE CRIMPER PART NUMBER 0.94+0.025/-0.05 [.037+.001/-.002] 0.74+0.025/-0.05 [.029+.001/-.002] 0.74+0.025/-0.05 [.029+.001/-.002] W1__DWG_CRIMP_HT_1 13 6-1633730-5 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 14 6-1633730-6 STABLIZER CRIMPER HEIGHT mm [INCH] 0.94+0.025/-0.05 [.037+.001/-.002] STABILIZER CRIMPER PART NUMBER - 9 CRIMP HEIGHT REFERENCE SETTING 5.8 6-1633730-4 - W1__FA_SETTING_1 5.6 - W1__FA_SETTING_2 5.5 - W1__FA_SETTING_3 6 - 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY - 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2266406 2266406 2266406 2266406 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. B -4 -4 -5 -6 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 11 A 12 13 14 15 15 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 1 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 1 1 14 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. ITEM 1 TO BE USED WITH 22 AWG ONLY. ITEM TO BE SHIPPED WITH APPLICATOR. ITEM 253 TO BE USED WITH 24 TO BE SET UP WITH THIS ITEM. & 26 AWG ONLY. APPLICATOR POSITION ITEM 19 IN FRONT OF ITEM 3. AMP 4805 REV 31MAR2000 1 1 - TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. REVISIONS DIST A 66 P LTR DESCRIPTION DATE RELEASED DWN APVD BH 05SEP2014 GB 2063440-1 F F F 1.78 mm [.070] 1 A TYPE APPLICATOR INSTRUCTIONS 408-10389 C PNEUMATIC 4 2119950-1 MECHANICAL FEED LOC SET UP GAUGE 2119599-1 - 1.07 mm [.042] TERMINAL DATA: 2 PART NUMBERS REQUIRED PNEUMATIC FEED SERVO LATCH PLATE SERVO LATCH PLATE 12 NON-CRIMP HEIGHT ADJUST 1.07 mm [.042] MECHANICAL FINE CRIMP HEIGHT ADJUST A A CONVERT TO SERVO LATCH PLATE 2266406 -6 SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST A 7- 2266406 -7 CRIMP DESCRIPTION FINE CRIMP HEIGHT ADJUST A 2266406 -5 APPLICATOR DATA 4 20 REVISION 2266406 -1 D 5 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 - 1 1 1 -77 -7 1 1 - -6 1 1 1 -5 1 1 1 1 1 1 -2 1 2119957-2 6-1633730-6 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 -1 PART NO 1 1 - APPLICATOR SHIM PACK CRIMPER, WIRE O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN DESCRIPTION 4.86 . 1 2119957-2 1 6-1633730-6 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 1 2119798-1 260 253 252 250 249 248 247 ITEM NO 1 1 - 13 1 1 1 1 - 1 1 1 1 1 1 1 REF 1 1 1 1 2 1 3 1 - 4 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 1 -77 -7 - 1 1 1 - 1 - 1 1 1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - PART NO - 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 1 1 1 1 -6 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 1 2 1 1 1 2 2 1 1 1 2 2 1 2 1 2 1 1 2 1 2 1 1 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 2 1 1 1 1 2 1 2 1 1 2 1 1 1 1 - 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 4 1 - 1 1 4 - - 1 1 4 - 1 1 - - 3 1 - 4 1 3 1 - 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - - 1 1 2 1 - 1 - - 1 REF REF 1 - - 1 1 - - 1 1 - 1 REF REF 1 - 1 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: -1 1 2 1 1 - 1 - 1 - - 1 - - - 1 1 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 1 1 2 1 1 1 1 - 1 1 1-22279-3 2119758-1 2119082-1 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 6-1633730-4 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 455888-1 2119944-1 455888-4 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 1338685-1 2168400-1 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2168083-1 2119092-1 469465-4 2079383-5 2161328-1 1320908-2 2119959-3 1-455888-0 980371-4 356835-1 240792-5 1320928-2 1-690438-0 2168083-2 1-18028-2 2119533-3 22281-8 2-18032-5 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1803180-1 2119757-4 2-238011-5 6-1633962-6 455888-4 6-1633730-5 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER CRIMPER, WIRE RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE SCR, SKT HD CAP, RoHS, M3 X 8.0 BOLT, ADJUSTMENT STOP, WIRE SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER SCR, SKT HD SHLDR 5.0 DIA X 6.0 LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED SPRING, COMPRESSION SCR, SET, FLT POINT M5 X 20.0 INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE DWN 09JUL2014 CHK 09JUL2014 APVD 09JUL2014 L.GROSS T.ELBIN D.STOUGH NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 6-1633730-4 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 455888-1 1 2119944-1 1 455888-4 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 1338685-1 4 2168400-1 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085 2 2168083-1 1 2119092-1 1 469465-4 2 2079383-5 1 2161328 1 1320908-2 1 2119959-3 1 1-455888-0 1 980371-4 1 356835-1 1 240792-5 1 1320928-2 1 1-690438-0 1 2168083-2 2 1-18028-2 1 2119533-3 2 SIMP_22281-8 2 2-18032-5 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1803180-1 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-4 1 2-238011-5 1 6-1633962-6 1 455888-4 1 6-1633730-5 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119082-1 246 245 244 243 242 241 240 239 238 213 198 178 172 166 164 163 137 136 135 133 120 117 82 71 67 66 63 62 60 59 56 54 49 48 47 46 44 41 40 39 38 37 36 35 34 33 32 30 29 28 27 26 25 24 23 21 20 19 18 15 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119758 DESCRIPTION PRODUCT SPEC - 1 1-22279-3_SIMP Ocean Side Feed Applicator - DRAWING NO 2266406 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV A D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL 6 6 A D 239 PNEUMATIC 56 39 2 246 260 44 7 252 245 35 244 7 238 247 166 8 2 2 2 2 242 2 2.54 0.50 [ 0.100 0.019 ] 6 163 1 1 2 137 C 8 253 82 136 178 172 1 120 3 1 4 SERVO LATCH PLATE 4 REF TERMINAL SUPPORT LOCATION 28 5 41 66 11 A 2 164 A 30 SERVO FEEDER NOT INCLUDED 117 REF 67 213 33 24 19 10 36 20 23 21 15 B 29 9 15 12 18 241 13 CAM POSITIONS 1 ITEM 30 LOCATED AT FRONT HOLES 1 30 REF 29 REF 11 11 30mm STROKE 30mm STROKE 47 34 135 198 30mm STROKE REF C 56 B - D 243 59 133 - - 62 38 63 240 APVD 40 249 A DWN 37 59 250 DATE 20 25 26 27 46 32 54 34 8 1 60 54 10 1 248 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 09JUL2014 CHK 09JUL2014 APVD 09JUL2014 L.GROSS T.ELBIN D.STOUGH TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266406 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 PACIFIC VERSION TERMINATOR INTERFACE ADAPTER FINE CRIMP HEIGHT ADJUST A FINE CRIMP HEIGHT ADJUST 2- 2266406 -7 A FINE CRIMP HEIGHT ADJUST NONE 1.07 mm [.042] 1.07 mm [.042] 1.78 mm [.070] APPLICATOR INSTRUCTIONS 408-10389 2 SET UP GAUGE 2119599-1 CRIMP TOOLING KIT SERVO LATCH PLATE MECHANICAL FEED 1338685-1 2161326-1 - 8- 2266406 -4 5-18022-5 1338685-1 - - 8- 2266406 -5 1338685-1 2119950-1 - 5-18022-5 - 2119949-1 PNEUMATIC FEED 8- 2266406 -4 - 2161326-1 MECHANICAL FEED 8- 2266406 -5 1338685-1 2119951-1 SMART APPLICATOR 5-18022-5 - 2119949-1 SERVO LATCH PLATE - 2119950-1 2119951-1 SMART APPLICATOR 4 5-18022-5 - - - - - 2119641-2 2119799-1 - - 1901094-3 2119653-2 1901094-3 - 2119653-2 2119641-2 - - - 2168400-6 2168400-6 - 2119799-1 - (QUANTITY 2) - - - - - 6 (QUANTITY 2) - - - - - 2063440-1 - - - - - 1 1 - - TYPE - F F F - - TE CRIMP SPECIFICATION WIRE STRIP LENGTH 3.95-4.45 mm [.156-.175 IN] C - CONTACT SHORT, VERSION II MINI AMP-IN TERMINAL NAME: TERMINAL APPLICATION SPECIFICATION n 114-37004 - - INSULATION DIAMETER RANGE STABILIZER CRIMP HEIGHT 1.52mm MAX [.060 IN MAX] - - - - - WIRE CRIMP HEIGHT - TERMINALS APPLIED TE TERMINAL 444082-2 - TE TERMINAL C1__DWG_PN_1_0 C1__DWG_PN_2_0 TE TERMINAL TE TERMINAL C1__DWG_PN_3_0 - C1__DWG_PN_4_0 - C1__DWG_PN_1_1 - 6 WIRE SIZE CRIMP HEIGHT mm [INCH] 22 AWG 24 AWG 26 AWG W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 WIRE CRIMPER PART NUMBER 0.94+0.025/-0.05 [.037+.001/-.002] 0.74+0.025/-0.05 [.029+.001/-.002] 0.74+0.025/-0.05 [.029+.001/-.002] W1__DWG_CRIMP_HT_1 12 6-1633730-5 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 13 6-1633730-6 STABLIZER CRIMPER HEIGHT mm [INCH] 0.94+0.025/-0.05 [.037+.001/-.002] STABILIZER CRIMPER PART NUMBER 6-1633730-4 - 9 CRIMP HEIGHT REFERENCE SETTING - 5.8 - W1__FA_SETTING_1 5.6 W1__FA_SETTING_2 5.5 - W1__FA_SETTING_3 - 1 2 B RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 11 A 12 13 14 2266406 -4 2266406 -4 2266406 -5 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. - TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. & 26 AWG ONLY. APPLICATOR POSITION ITEM 19 IN FRONT OF ITEM 3. AMP 4805 REV 31MAR2000 - 1 - 1 1 1 13 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 -21 6-1633730-6 2119782-1 2119640-1 2079988-1 1-22279-3 PART NO CRIMPER, WIRE FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION DESCRIPTION ITEM 1 TO BE USED WITH 22 AWG ONLY. ITEM TO BE SHIPPED WITH APPLICATOR. ITEM 253 TO BE USED WITH 24 TO BE SET UP WITH THIS ITEM. - 1 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - & 152. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - 14 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 A 66 P LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 2063440-1 - TE TERMINAL REVISIONS DIST - - TERMINAL DATA: LOC 1 PART NUMBERS REQUIRED PNEUMATIC FEED PNEUMATIC 2- 2266406 -5 A CONVERT TO MECHANICAL SERVO LATCH PLATE SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST A 7- 2266406 -7 WIRE STABILIZER INSULATION DESCRIPTION A 2- 2266406 -2 CRIMP 4 20 REVISION 2- 2266406 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 1 6-1633730-6 1 2119782 1 2119640-1 1 2079988_GATD 1 1-22279-3_SIMP 253 251 250 249 246 ITEM NO - 12 1 1 1 1 - 1 1 1 1 1 1 1 - 1 2 1 REF - 1 - 1 - - 1 - - - 1 1 1 1 1 - - - - - 1 - - - 1 1 2 - 1 1 1 2119082-1 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 6-1633730-4 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 455888-1 2119944-1 455888-4 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 1338685-1 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 2168083-1 469465-4 2079383-5 2161328-1 1320908-2 2119959-3 1-455888-0 980371-4 356835-1 240792-5 1320928-2 1-690438-0 2168083-2 1-18028-2 2119533-3 22281-8 2-18032-5 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1803180-1 2119757-4 2-238011-5 6-1633962-6 455888-4 6-1633730-5 1 - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 2 1 1 1 2 2 1 2 1 2 2 1 2 1 2 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 2 1 2 1 1 2 1 2 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 3 1 - - 1 3 - - 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 - 1 1 1 1 - 1 1 - 1 REF 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) 1 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER CRIMPER, WIRE RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SCR, SKT HD CAP, RoHS, M3 X 8.0 STOP, WIRE SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER SCR, SKT HD SHLDR 5.0 DIA X 6.0 LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED SPRING, COMPRESSION SCR, SET, FLT POINT M5 X 20.0 INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PART NO -77 -27 -25 -22 -21 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - 1 DWN 09JUL2014 CHK 09JUL2014 APVD 09JUL2014 L.GROSS T.ELBIN D.STOUGH NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 6-1633730-4 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 455888-1 1 2119944-1 1 455888-4 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 1338685-1 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 2 2168083-1 1 469465-4 2 2079383-5 1 2161328 1 1320908-2 1 2119959-3 1 1-455888-0 1 980371-4 1 356835-1 1 240792-5 1 1320928-2 1 1-690438-0 1 2168083-2 2 1-18028-2 1 2119533-3 2 SIMP_22281-8 2 2-18032-5 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1803180-1 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-4 1 2-238011-5 1 6-1633962-6 1 455888-4 1 6-1633730-5 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119083 244 243 242 241 240 239 238 213 198 178 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 120 117 82 71 67 66 63 62 59 56 49 48 41 40 39 38 36 34 33 32 30 29 28 27 26 25 24 23 21 20 19 18 15 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079764 DESCRIPTION PRODUCT SPEC - 1 2119082-1 Ocean Side Feed Applicator - DRAWING NO 2266406 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE - - - 40 145 38 239 246 39 59 7 56 140 152 2 D 2 2 244 7 139 243 PNEUMATIC 250 2 8 63 249 166 242 2 2.54 0.50 [ 0.100 0.019 ] 6 238 A REF 8 163 34 REF 59 253 82 136 1 137 C 1 2 TERMINAL SUPPORT LOCATION 178 172 1 C 120 3 56 SERVO LATCH PLATE 1 4 28 5 41 240 133 4 135 198 164 66 11 A 33 2 67 213 A 24 19 30 SERVO FEEDER NOT INCLUDED 117 REF 14 20 10 36 9 21 23 B 1 12 29 241 15 13 1 11 ITEM 30 LOCATED AT FRONT HOLES 18 CAM POSITIONS 30mm STROKE APVD 62 6 A B DWN 251 MECHANICAL D DATE 30 REF 29 30mm STROKE 30mm STROKE 142 REF 25 151 26 27 141 32 143 34 8 1 144 143 10 1 20 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 09JUL2014 CHK 09JUL2014 APVD 09JUL2014 L.GROSS T.ELBIN D.STOUGH TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266406 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A