TE C-2266406 It is subject to change and the controlling engineering organization Datasheet

7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
A
2266406 -2
WIRE
STABILIZER
INSULATION
2266406 -7
A
FINE CRIMP HEIGHT ADJUST
SMART APPLICATOR
2161326-1
-
SMART APPLICATOR
MECHANICAL FEED
4
NONE
CRIMP TOOLING KIT
1338685-1
SERVO LATCH PLATE
-
PNEUMATIC FEED
-
2119951-1
-
2119949-1
-
-
-
-
-
-
5-18022-5
-
-
-
5-18022-5
1338685-1
-
-
8- 2266406 -4
1338685-1
2119950-1
8- 2266406 -4
8- 2266406 -5
-
2119949-1
2119799-1
5-18022-5
-
2161326-1
2119641-1
8- 2266406 -5
1338685-1
2119951-1
5-18022-5
2119653-1
1901094-3
-
2119653-1
2119641-1
-
-
-
1901094-3
-
-
-
-
-
-
-
-
-
-
2168400-6
2168400-6
-
2119799-1
-
-
(QUANTITY 2)
-
-
-
-
-
(QUANTITY 2)
-
-
6
-
2063440-1
-
-
-
-
-
-
-
1
TERMINAL
APPLICATION
SPECIFICATION
-
TE CRIMP SPECIFICATION
n
114-37004
-
-
INSULATION DIAMETER RANGE
STABILIZER
CRIMP HEIGHT
1.52mm MAX [.060 IN MAX]
-
-
-
-
-
WIRE
CRIMP HEIGHT
6
-
-
TE TERMINAL
C1__DWG_PN_1_0
-
-
TERMINALS APPLIED
TE TERMINAL
444082-2
1
-
WIRE STRIP LENGTH
3.95-4.45 mm [.156-.175 IN]
-
CONTACT SHORT, VERSION II MINI AMP-IN
TERMINAL NAME:
-
-
TE TERMINAL
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
-
C1__DWG_PN_4_0
-
C1__DWG_PN_1_1
-
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
22 AWG
24 AWG
26 AWG
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
WIRE CRIMPER
PART NUMBER
0.94+0.025/-0.05 [.037+.001/-.002]
0.74+0.025/-0.05 [.029+.001/-.002]
0.74+0.025/-0.05 [.029+.001/-.002]
W1__DWG_CRIMP_HT_1
13 6-1633730-5
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
14
6-1633730-6
STABLIZER CRIMPER
HEIGHT mm [INCH]
0.94+0.025/-0.05 [.037+.001/-.002]
STABILIZER
CRIMPER
PART NUMBER
-
9
CRIMP HEIGHT
REFERENCE SETTING
5.8
6-1633730-4
-
W1__FA_SETTING_1
5.6
-
W1__FA_SETTING_2
5.5
-
W1__FA_SETTING_3
6
-
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
-
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2266406
2266406
2266406
2266406
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
B
-4
-4
-5
-6
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
11
A
12
13
14
15
15
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
1
& 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
1
1
14
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
ITEM 1 TO BE USED WITH 22 AWG ONLY. ITEM TO BE SHIPPED
WITH APPLICATOR.
ITEM 253 TO BE USED WITH 24
TO BE SET UP WITH THIS ITEM.
& 26 AWG ONLY. APPLICATOR
POSITION ITEM 19 IN FRONT OF ITEM 3.
AMP 4805 REV 31MAR2000
1
1
-
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
REVISIONS
DIST
A
66
P
LTR
DESCRIPTION
DATE
RELEASED
DWN
APVD
BH
05SEP2014
GB
2063440-1
F
F
F
1.78 mm [.070]
1
A
TYPE
APPLICATOR INSTRUCTIONS
408-10389
C
PNEUMATIC
4
2119950-1
MECHANICAL FEED
LOC
SET UP GAUGE
2119599-1
-
1.07 mm [.042]
TERMINAL DATA:
2
PART NUMBERS REQUIRED
PNEUMATIC FEED
SERVO LATCH PLATE
SERVO
LATCH PLATE 12
NON-CRIMP HEIGHT ADJUST
1.07 mm [.042]
MECHANICAL
FINE CRIMP HEIGHT ADJUST
A
A
CONVERT TO
SERVO
LATCH PLATE
2266406 -6
SIZE
3
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
A
7- 2266406 -7
CRIMP
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
A
2266406 -5
APPLICATOR DATA
4
20
REVISION
2266406 -1
D
5
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
-
1
1
1
-77 -7
1
1
-
-6
1
1
1
-5
1
1
1
1
1
1
-2
1
2119957-2
6-1633730-6
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
-1
PART NO
1
1
-
APPLICATOR SHIM PACK
CRIMPER, WIRE
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
DESCRIPTION
4.86 .
1
2119957-2
1
6-1633730-6
1
8-21084-0_GATD
1
2119640-1
1
2079988_GATD
1
2119641-1
1
2119798-1
260
253
252
250
249
248
247
ITEM
NO
1
1
-
13
1
1
1
1
-
1
1
1
1
1
1
1
REF
1
1
1
1
2
1
3
1
-
4
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
2
2
1
1
1
1
1
1
1
1
1
1
1
-77 -7
-
1
1
1
-
1
-
1
1
1
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
PART NO
-
1
1
REF REF REF REF
-
-
-
1
-
-
1
-
1
1
1
1
1
1
-6
1
1
1
1
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
1
1
1
1
-
1
1
1
-
1
1
1
1
1
1
1
1
2
1
1
1
2
2
1
1
1
2
2
1
2
1
2
1
1
2
1
2
1
1
2
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
2
1
1
1
1
2
1
2
1
1
2
1
1
1
1
-
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
-
1
1
2
-
-
-
4
1
-
1
1
4
-
-
1
1
4
-
1
1
-
-
3
1
-
4
1
3
1
-
2
1
3
-
1
2
1
1
1
1
2
-
1
1
-
-
-
1
1
2
1
-
1
-
-
1
REF REF
1
-
-
1
1
-
-
1
1
-
1
REF REF
1
-
1
1
-5
-2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
-1
1
2
1
1
-
1
-
1
-
-
1
-
-
-
1
1
1
1
1
1
-
-
-
1
1
-
-
-
1
1
2
-
1
1
1
2
1
1
1
1
-
1
1
1-22279-3
2119758-1
2119082-1
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
6-1633730-4
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
455888-1
2119944-1
455888-4
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
1338685-1
2168400-1
18023-9
2119652-1
2119653-1
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
2119644-1
2119085-1
2168083-1
2119092-1
469465-4
2079383-5
2161328-1
1320908-2
2119959-3
1-455888-0
980371-4
356835-1
240792-5
1320928-2
1-690438-0
2168083-2
1-18028-2
2119533-3
22281-8
2-18032-5
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-1
1803180-1
2119757-4
2-238011-5
6-1633962-6
455888-4
6-1633730-5
1
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
CRIMPER, WIRE
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPACER, CRIMPER
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
SCR, SKT HD CAP, RoHS, M3 X 8.0
BOLT, ADJUSTMENT
STOP, WIRE
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
SCR, SKT HD SHLDR 5.0 DIA X 6.0
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
SPRING, COMPRESSION
SCR, SET, FLT POINT M5 X 20.0
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
DWN
09JUL2014
CHK
09JUL2014
APVD
09JUL2014
L.GROSS
T.ELBIN
D.STOUGH
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
1
6-1633730-4
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
455888-1
1
2119944-1
1
455888-4
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
2079383-4
1
5-18022-5
1
1338685-1
4
2168400-1
3
18023-9
1
2119652
1
2119653
1
2119656-9
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
2119644-1
1
2119085
2
2168083-1
1
2119092-1
1
469465-4
2
2079383-5
1
2161328
1
1320908-2
1
2119959-3
1
1-455888-0
1
980371-4
1
356835-1
1
240792-5
1
1320928-2
1
1-690438-0
1
2168083-2
2
1-18028-2
1
2119533-3
2
SIMP_22281-8
2
2-18032-5
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
1803095-1
1
1803180-1
..
1
ITEM_7
..
1
ITEM_6
1
2119757-4
1
2-238011-5
1
6-1633962-6
1
455888-4
1
6-1633730-5
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119082-1
246
245
244
243
242
241
240
239
238
213
198
178
172
166
164
163
137
136
135
133
120
117
82
71
67
66
63
62
60
59
56
54
49
48
47
46
44
41
40
39
38
37
36
35
34
33
32
30
29
28
27
26
25
24
23
21
20
19
18
15
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2119758
DESCRIPTION
PRODUCT SPEC
-
1
1-22279-3_SIMP
Ocean Side Feed
Applicator
-
DRAWING NO
2266406
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
A
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
MECHANICAL
6
6
A
D
239
PNEUMATIC
56
39
2
246
260
44
7 252
245
35
244
7
238
247
166
8
2
2
2
2
242
2
2.54 0.50
[ 0.100
0.019 ]
6
163
1
1
2
137
C
8
253
82
136
178
172
1
120
3
1
4
SERVO
LATCH PLATE
4
REF
TERMINAL SUPPORT LOCATION
28
5
41
66
11
A
2
164
A
30
SERVO FEEDER
NOT INCLUDED
117 REF
67
213
33
24
19
10
36
20
23
21
15
B
29
9
15
12
18
241
13
CAM POSITIONS
1
ITEM 30 LOCATED AT
FRONT HOLES
1
30 REF
29 REF
11
11
30mm STROKE
30mm STROKE
47
34
135
198
30mm STROKE
REF
C
56
B
-
D
243
59
133
-
-
62
38
63
240
APVD
40
249
A
DWN
37
59
250
DATE
20
25
26
27
46
32
54
34
8
1
60
54
10
1
248
48
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
09JUL2014
CHK
09JUL2014
APVD
09JUL2014
L.GROSS
T.ELBIN
D.STOUGH
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2266406
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
FINE CRIMP HEIGHT ADJUST
A
FINE CRIMP HEIGHT ADJUST
2- 2266406 -7
A
FINE CRIMP HEIGHT ADJUST
NONE
1.07 mm [.042]
1.07 mm [.042]
1.78 mm [.070]
APPLICATOR INSTRUCTIONS
408-10389
2
SET UP GAUGE
2119599-1
CRIMP TOOLING KIT
SERVO LATCH PLATE
MECHANICAL FEED
1338685-1
2161326-1
-
8- 2266406 -4
5-18022-5
1338685-1
-
-
8- 2266406 -5
1338685-1
2119950-1
-
5-18022-5
-
2119949-1
PNEUMATIC FEED
8- 2266406 -4
-
2161326-1
MECHANICAL FEED
8- 2266406 -5
1338685-1
2119951-1
SMART APPLICATOR
5-18022-5
-
2119949-1
SERVO LATCH PLATE
-
2119950-1
2119951-1
SMART APPLICATOR
4
5-18022-5
-
-
-
-
-
2119641-2
2119799-1
-
-
1901094-3
2119653-2
1901094-3
-
2119653-2
2119641-2
-
-
-
2168400-6
2168400-6
-
2119799-1
-
(QUANTITY 2)
-
-
-
-
-
6
(QUANTITY 2)
-
-
-
-
-
2063440-1
-
-
-
-
-
1
1
-
-
TYPE
-
F
F
F
-
-
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
3.95-4.45 mm [.156-.175 IN]
C
-
CONTACT SHORT, VERSION II MINI AMP-IN
TERMINAL NAME:
TERMINAL
APPLICATION
SPECIFICATION
n
114-37004
-
-
INSULATION DIAMETER RANGE
STABILIZER
CRIMP HEIGHT
1.52mm MAX [.060 IN MAX]
-
-
-
-
-
WIRE
CRIMP HEIGHT
-
TERMINALS APPLIED
TE TERMINAL
444082-2
-
TE TERMINAL
C1__DWG_PN_1_0
C1__DWG_PN_2_0
TE TERMINAL
TE TERMINAL
C1__DWG_PN_3_0
-
C1__DWG_PN_4_0
-
C1__DWG_PN_1_1
-
6
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
22 AWG
24 AWG
26 AWG
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
WIRE CRIMPER
PART NUMBER
0.94+0.025/-0.05 [.037+.001/-.002]
0.74+0.025/-0.05 [.029+.001/-.002]
0.74+0.025/-0.05 [.029+.001/-.002]
W1__DWG_CRIMP_HT_1
12 6-1633730-5
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
13
6-1633730-6
STABLIZER CRIMPER
HEIGHT mm [INCH]
0.94+0.025/-0.05 [.037+.001/-.002]
STABILIZER
CRIMPER
PART NUMBER
6-1633730-4
-
9
CRIMP HEIGHT
REFERENCE SETTING
-
5.8
-
W1__FA_SETTING_1
5.6
W1__FA_SETTING_2
5.5
-
W1__FA_SETTING_3
-
1
2
B
RECOMMENDED SPARE PARTS
-
GREASE BEARING SURFACES LIGHTLY
-
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
11
A
12
13
14
2266406 -4
2266406 -4
2266406 -5
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
& 26 AWG ONLY. APPLICATOR
POSITION ITEM 19 IN FRONT OF ITEM 3.
AMP 4805 REV 31MAR2000
-
1
-
1
1
1
13
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -27 -25 -22 -21
6-1633730-6
2119782-1
2119640-1
2079988-1
1-22279-3
PART NO
CRIMPER, WIRE
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
DESCRIPTION
ITEM 1 TO BE USED WITH 22 AWG ONLY. ITEM TO BE SHIPPED
WITH APPLICATOR.
ITEM 253 TO BE USED WITH 24
TO BE SET UP WITH THIS ITEM.
-
1
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
-
& 152.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
14
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
A
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
2063440-1
-
TE TERMINAL
REVISIONS
DIST
-
-
TERMINAL DATA:
LOC
1
PART NUMBERS REQUIRED
PNEUMATIC FEED
PNEUMATIC
2- 2266406 -5
A
CONVERT TO
MECHANICAL
SERVO
LATCH PLATE
SIZE
3
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
A
7- 2266406 -7
WIRE
STABILIZER
INSULATION
DESCRIPTION
A
2- 2266406 -2
CRIMP
4
20
REVISION
2- 2266406 -1
APPLICATOR DATA
5
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
1
6-1633730-6
1
2119782
1
2119640-1
1
2079988_GATD
1
1-22279-3_SIMP
253
251
250
249
246
ITEM
NO
-
12
1
1
1
1
-
1
1
1
1
1
1
1
-
1
2
1
REF
-
1
-
1
-
-
1
-
-
-
1
1
1
1
1
-
-
-
-
-
1
-
-
-
1
1
2
-
1
1
1
2119082-1
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
6-1633730-4
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
455888-1
2119944-1
455888-4
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
1338685-1
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
2119644-1
2168083-1
469465-4
2079383-5
2161328-1
1320908-2
2119959-3
1-455888-0
980371-4
356835-1
240792-5
1320928-2
1-690438-0
2168083-2
1-18028-2
2119533-3
22281-8
2-18032-5
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-1
1803180-1
2119757-4
2-238011-5
6-1633962-6
455888-4
6-1633730-5
1
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
2
1
1
1
2
2
1
2
1
2
2
1
2
1
2
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
2
1
2
1
1
2
1
2
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
-
1
1
1
1
-
1
1
1
-
-
3
1
-
-
1
3
-
-
2
1
3
-
1
2
1
3
1
1
2
1
1
1
-
2
-
1
1
1
1
-
1
1
-
1
REF
1
-
-
1
-
-
-
1
1
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
4
-
1
1
1
4
-
1
1
1
4
-
-
1
1
4
1
1
1
1
-
1
1
1
1
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
1
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
CRIMPER, WIRE
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPACER, CRIMPER
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SCR, SKT HD CAP, RoHS, M3 X 8.0
STOP, WIRE
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
SCR, SKT HD SHLDR 5.0 DIA X 6.0
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
SPRING, COMPRESSION
SCR, SET, FLT POINT M5 X 20.0
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
PART NO
-77 -27 -25 -22 -21
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
-
1
DWN
09JUL2014
CHK
09JUL2014
APVD
09JUL2014
L.GROSS
T.ELBIN
D.STOUGH
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
1
6-1633730-4
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
1-2119656-0
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
455888-1
1
2119944-1
1
455888-4
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
5-18022-5
1
1338685-1
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
2119644-1
2
2168083-1
1
469465-4
2
2079383-5
1
2161328
1
1320908-2
1
2119959-3
1
1-455888-0
1
980371-4
1
356835-1
1
240792-5
1
1320928-2
1
1-690438-0
1
2168083-2
2
1-18028-2
1
2119533-3
2
SIMP_22281-8
2
2-18032-5
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
1803095-1
1
1803180-1
..
1
ITEM_7
..
1
ITEM_6
1
2119757-4
1
2-238011-5
1
6-1633962-6
1
455888-4
1
6-1633730-5
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119083
244
243
242
241
240
239
238
213
198
178
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
120
117
82
71
67
66
63
62
59
56
49
48
41
40
39
38
36
34
33
32
30
29
28
27
26
25
24
23
21
20
19
18
15
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2079764
DESCRIPTION
PRODUCT SPEC
-
1
2119082-1
Ocean Side Feed
Applicator
-
DRAWING NO
2266406
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
-
-
-
40
145
38
239
246
39
59
7
56
140
152
2
D
2
2
244
7 139
243
PNEUMATIC
250
2
8
63
249
166
242
2
2.54 0.50
[ 0.100
0.019 ]
6
238
A
REF
8
163
34
REF
59
253
82
136
1
137
C
1
2
TERMINAL SUPPORT LOCATION
178
172
1
C
120
3
56
SERVO
LATCH PLATE
1
4
28
5
41
240
133
4
135
198
164
66
11
A
33
2
67
213
A
24
19
30
SERVO FEEDER
NOT INCLUDED
117 REF
14
20
10
36
9
21
23
B
1
12
29
241
15
13
1
11
ITEM 30 LOCATED AT
FRONT HOLES
18
CAM POSITIONS
30mm STROKE
APVD
62
6
A
B
DWN
251
MECHANICAL
D
DATE
30
REF
29
30mm STROKE
30mm STROKE
142
REF
25
151
26
27
141
32
143
34
8
1
144
143
10
1
20
11
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
09JUL2014
CHK
09JUL2014
APVD
09JUL2014
L.GROSS
T.ELBIN
D.STOUGH
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2266406
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A
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