AZ6962 10 AMP SUBMINIATURE POWER RELAY FEATURES • • • • • • • High sensitivity, 120 mW pickup Dielectric strength 5000 Vrms Isolation spacing greater than 10 mm Proof tracking index (PTI/CTI) 250 10 Amp switching capability Epoxy sealed version available Reinforced insulation, EN 60730-1 (VDE 0631, part 1) EN 60335-1 (VDE 0700, part 1) • UL, CUR file E43203 • VDE file 40010953 GENERAL DATA CONTACTS Arrangement SPDT (1 Form C), DPDT (2 Form C) SPST (1 Form A and 1 Form B) Ratings Resistive load: Max. switched power: 240 W or 2500 VA (2 Form C: 150 W or 1250 VA) Max. switched current: 10 A (2 Form C: 5 A) Max. switched voltage: 240* VDC or 440 VAC * Note: If switching voltage is greater than 30 VDC, special precautions must be taken. Please contact the factory. Rated Load UL, CUR VDE 10 A at 250 VAC resistive, 30k cycles [1], [2], [3] 10 A at 30 VDC resistive, 30k cycles [1], [2], [3] B300, R300 5 A at 250 VAC resistive, 30k cycles [1], [2], [3] (2 Form C) 8 A at 250 VAC resistive, 100k cycles [1], [2], [3] (1 Form A, 1 Form B and 1 Form C) Life Expectancy Mechanical Electrical Minimum operations 3 x 107 1 x 105 at 8 A 250 VAC res. Operate Time (typical) 7 ms at nominal coil voltage Release Time (typical) 3 ms at nominal coil voltage (with no coil suppression) Dielectric Strength 5000 Vrms coil to contact (at sea level for 1 min.) 2500 Vrms between contact sets 1000 Vrms between open contacts Insulation Resistance 1000 megohms min. at 20°C, 500 VDC, 50% RH Insulation (according to DIN VDE 0110, IEC 60664-1) C250 Overvoltage category: III Pollution degree: 3 Nominal voltage: 250 VAC Dropout Greater than 10% of nominal coil voltage Material Silver tin oxide [1] or silver nickel [2], gold plated silver nickel [3] available Ambient Temperature Operating Storage At nominal coil voltage -40°C (-40°F) to 85°C (185°F) -40°C (-40°F) to 105°C (221°F) Resistance < 100 milliohms initially Vibration Break Contact: 5 g at 10 …500 Hz Make Contact: 20 g at 10…500 Hz Shock 10 g Enclosure P.B.T. polyester, UL94 V-O Terminals Tinned copper alloy, P.C. Max. Solder Temp. 270°C (518°F) Max. Solder Time 5 seconds Max. Solvent Temp. 80°C (176°F) Max. Immersion Time 30 seconds Weight 8 grams Packing unit in pcs 20 per plastic tube / 1000 per carton box COIL Power At Pickup Voltage (typical) 120 mW (up to 24 VDC coil) 140 mW (48 VDC and 60 VDC coil) Max. Continuous Dissipation 1.2 W at 20°C (68°F) ambient Temperature Rise 20°C (36°F) at nominal coil voltage Temperature Max. 130°C (266°F) NOTES 1. All values at 20°C (68°F). 2. Relay may pull in with less than “Must Operate” value. 3. Specifications subject to change without notice. ZETTLER electronics GmbH Junkersstrasse 3, D-82178 Puchheim, Germany Tel. +49 89 800 97 0 Fax +49 89 800 97 200 [email protected] www.ZETTLERelectronics.com 2004-07-28 AZ6962 RELAY ORDERING DATA COIL SPECIFICATIONS ORDER NUMBER* Nominal Coil VDC 5 Must Operate VDC 3.5 Max. Continuous VDC 11.6 Coil Resistance Ohm 113 ± 10% 1 Form A (SPST-NO) AZ6962–1AE–5D 1 Form C (SPDT) AZ6962–1CE–5D 6 4.2 14.0 9 6.3 20.8 164 ± 10% AZ6962–1AE–6D AZ6962–1CE–6D 360 ± 10% AZ6962–1AE–9D 12 8.4 27.2 AZ6962–1CE–9D 620 ± 10% AZ6962–1AE–12D AZ6962–1CE–12D 15 10.5 31.0 800 ± 10% AZ6962–1AE–15D AZ6962–1CE–15D 18 12.6 39.4 1,295 ± 10% AZ6962–1AE–18D AZ6962–1CE–18D 24 16.8 53.1 2,350 ± 10% AZ6962–1AE–24D AZ6962–1CE–24D 48 33.6 98.0 8,000 ± 15% AZ6962–1AE–48D AZ6962–1CE–48D 60 42.0 122.4 12,500 ± 15% AZ6962–1AE–60D AZ6962–1CE–60D *Substitute “1B” in place of “1A” for Form B contacts. Suffix “E” at “1AE”, “1BE” or “1CE” indicates silver tin oxide contacts. Substitute suffix “B” in place of “E” at “1AE”, “1BE” or “1CE” for silver nickel contacts. Substitute “2C” in place of “1C” for 2 Form C relay. Add suffix “E” at the end of order number for sealed version. Add suffix “A” at the end of order number for gold plated contacts (at silver nickel only). MECHANICAL DATA Coil Temperature Rise FORM A and FORM B VERSION 1.122 [28.5] .398 [10.1] .398 [10.1] 1.122 [28.5] .492 [12.5] .012 [0.3] .492 [12.5] .012 [0.3] .142 [3.6] 2 x ø .020 [ø 0.5] 3 x .016 [0.4] 2 x ø .020 [ø 0.5] .142 [3.6] 2 x .016 [0.4] 3 x .031 [0.8] * Coil Temperature Rise °C FORM C VERSION 2 x .031 [0.8] * 160 150 140 130 120 110 100 90 80 70 60 50 40 30 20 10 0 10A 0A 60% 80% 100% 120% 140% 160% 180% 200% 220% Percent of Nominal Coil Voltage at 20°C * * Not used on 1 Form C relay PC BOARD LAYOUT 5 x ø .051 [ø 1.3] .298 [7.56] CIRCUIT DIAGRAM .062 [1.57] .870 [22.1] 1 .050 [1.3] 1 FORM C .126 [3.2] 3 1 4 x ø .051 [ø 1.3] .116 [2.95] .744 [18.9] (1 Form A, 1 Form B and 1 Form C) 1 FORM C 2 .126 [3.2] Maximum Switching Capacity 4 5 10.0 9.0 8.0 7.0 6.0 5.0 3 1 FORM A DC Resistive Load 4.0 3.0 .050 [1.3] 1 FORM A 1 FORM B 2 1 .198 [5.04] 1 FORM B .062 [1.57] .744 [18.9] 2 4 1.0 .9 .8 .7 .6 .5 .4 1 .050 [1.3] VIEWED TOWARD TERMINALS .3 .2 VIEWED TOWARD TERMINALS .1 1000 5 400 500 600 700 800 900 4 300 3 200 2 100 2 FORM C 50 60 70 80 90 .126 [3.2] 6 40 .126 [3.2] 7 30 2 FORM C 8 20 .298 [7.56] AC Resistive Load 2.0 3 10 8 x ø .051 [ø 1.3] 4 CURRENT .298 [7.56] VOLTAGE Dimensions in inches with metric equivalents in parentheses. Tolerance: ± .010" ZETTLER electronics GmbH Junkersstrasse 3, D-82178 Puchheim, Germany Tel. +49 89 800 97 0 Fax +49 89 800 97 200 [email protected] www.ZETTLERelectronics.com 2004-07-28