Coaxial cable connection of Antennas, Sensors, and Communication Trunk Lines Termination of coaxial cables in automotive, medical and instrumentation applications utilizes a single motion to crimp the center conductor, shield and outer Insulator. GT1 Series — Connectors for coaxial cables — <Several types and configurations: In-line, board mounted, combinations of coaxial cable with signal/power. Multi-position.> Features Cost efficient termination Highly efficient and reliable single motion crimp termination allows high volume production with semiautomatic equipment. Lock-release latching system Shock / vibration resistant electrical connections Verification of the full contact insertion Excellent shielding effects. Excellent High Frequency Performance Refer to V.S.W.R. data on the following pages. 2003.6 BTest Data (Using Semi-rigid Cable) High Frequency Characteristics (V.S.W.R.) Note: Data taken using fully assemblied and connected GT1-1S-HU and GT1-1P-DSA. BDiagram of GT1 In-line Type Structure 1 2 3 4 5 6 7 8 2 Part Number GT1-1P-HU GT1-1P-2428/1.6C GT1-1S-HU GT1-1S-2428/1.6C Part Housing Insulator Crimp terminal Outer terminal Housing Insulator Crimp terminal Outer terminal Number Used 1 1 1 1 1 1 1 1 Material PA(UL94V-0） PBT(UL94V-0） Brass Brass PA(UL94V-0） PBT(UL94V-0） Phosphor bronze Brass Finish ------Tin plating Tin plating ------Tin plating Tin plating BTermination sequence Coaxial Cable Terminal Finish Diagram Strip Length Part Number GT1-1S-2428 / 1.6C GT1-1P-2428 / 1.6C GT1-1S-30 / 1.6C GT1-1P-30 / 1.6C GT1-1S-2022 / 2.9C GT1-1P-2022 / 2.9C CL No. 751-0001-3 751-0002-6 751-0029-2 751-0030-1 751-0015-8 751-0014-5 L1 L2 L3 3.8 6 10.5 4.9 6.8 11.3 Part Number GT1-1S-30 / 2.9C GT1-1P-30 / 2.9C GT1-1S-2428 / F5C GT1-1P-2428 / F5C GT1-1S-30 / F5C GT1-1P-30 / F5C CL No. 751-0032-7 751-0031-4 751-0033-0 751-0034-2 751-0037-0 751-0038-3 L1 L2 L3 4.9 6.8 11.3 1 Crimp the cable to the terminal. 2 Insert the terminal in the housing until is fully locked. 3 Completion 3 Terminals for coaxial shielded cable F Connector Terminals Indication of Conductor Size (AWG) Part Number GT1-1S-2428 / 1.6C GT1-1S-30 / 1.6C GT1-1S-2022 / 2.9C GT1-1S-30 / 2.9C * GT1-1S-2428 / F5C * GT1-1S-30 / F5C GT1-1S-2428 / F4C CL No. Conductor Size (AWG) 751-0001-3 751-0029-2 751-0015-8 751-0032-7 751-0033-0 751-0037-0 751-0046-1 #24 to 28 or equivalent #30 or equivalent #20 to 22 or equivalent #30 or equivalent #24 to 28 or equivalent #30 or equivalent #24 to 28 or equivalent Inner Insulator Diameter Outer Diameter Packaging 1.5 to 2.0mm 2.6 to 3.4mm 1,200 2.8 to 3.5mm 2.5 to 3.5mm 4.6 to 5.0mm 0,800 4.0mm Item Insulator Crimp terminal Outer terminal Material PBT Brass Brass Finish Color: Dark gray Tin plating Tin plating Note: Products marked with an asterisk (*) indicate polyethylene foam insulation. M Connector Terminals Indication of Conductor Size (AWG) Part Number GT1-1P-2428 / 1.6C GT1-1P-30 / 1.6C GT1-1P-2022 / 2.9C GT1-1P-30 / 2.9C * GT1-1P-2428 / F5C * GT1-1P-30 / F5C GT1-1P-2428 / F4C CL No. Conductor Size (AWG) 751-0002-6 751-0030-1 751-0014-5 751-0031-4 751-0034-2 751-0038-3 751-0047-4 #24 to 28 or equivalent #30 or equivalent #20 to 22 or equivalent #30 or equivalent #24 to 28 or equivalent #30 or equivalent #24 to 28 or equivalent Inner Insulator Outer Diameter Diameter Packaging 1.5 to 2.0mm 2.6 to 3.4mm 0,800 2.8 to 3.5mm 2.5 to 3.5mm 4.6 to 5.0mm 4.0mm Note: Products marked with an asterisk (*) indicate polyethylene foam insulation. 4 0,600 Item Insulator Crimp terminal Outer terminal Material PBT Brass Brass Finish Color: Dark gray Tin plating Tin plating For Single-Conductor coaxial shielded cable F Connectors Housing Part Number GT1-1S-HU CL No. 751-0003-9 Material PA Color Light gray Material PA Color Light gray M Connectors Housing Part Number GT1-1P-HU CL No. 751-0004-1 Panel Housing Part Number CL No. GT1-1PP-HU 751-0007-0 Item Housing Ground plate Press fitting nut Material PA Brass Brass Finish ---Tin plating Nickel Color Light gray ------- 5 Printed Circuit Type (Right angle) BRecommended Board Mounting Pattern For outer conductor For inner conductor Part Number CL No. GT1-1P-DS 751-0006-7 Item Housing Insulator 0.64X1.1 Terminal Outer terminal Ground terminal Material PBT PBT Brass Brass Stainless Finish ------Tin plating Tin plating ---- Color Light gray Dark gray ---------- Use mounting screws of M3 with nominal diameter 3L-6 (for a panel thickness of 0.16mm) Printed Circuit Type (Straight Dip Type) BRecommended Board Mounting Pattern For outer conductor For inner conductor Part Number CL No. GT1-1P-DSA 751-0005-4 Item Housing Insulator 0.64X1.1 Terminal Outer terminal Material PBT PBT Brass Brass Finish ------Tin plating Tin plating Use mounting screws of M3 with nominal diameter 3L-6 (for a panel thickness of 0.16mm) 6 Color Light gray Dark gray ------- For Single-Conductor coaxial shielded cable F Connectors Housing (Integrated retainer type) BShown with inserted retainer Part Number GT1K-1S-HU CL No. 751-0016-0 Material PBT Color Light gray Note: Mates only with GT1K-1P-DS and GT1K-1PA-DS. * Refer to Page 14 for use of the GT1K-1P-HU retainer. M Connectors BRecommended Board Mounting Pattern Printed Circuit Board Type (Right-angle Dip Top Lock Type) For outer conductor For inner conductor Part Number CL No. GT1K-1P-DS 751-0017-3 Item Housing Insulator 0.64X1.1 Terminal Outer terminal Cover Material PBT PBT Brass Brass Stainless Finish ------Tin plating Tin plating Nickel Color Light gray Dark gray ---------- Note 1: Mates only with GT1K-1S-HU. Note 2: Use mounting screws of M3 with nominal diameter 3L-6 (for a panel thickness of 0.16mm) Printed Circuit Board Type (Right-angle Dip Side Lock Type) BRecommended Board Mounting Pattern For inner conductor Part Number GT1K-1PA-DS CL No. Item Housing Insulator 751-0035-5 0.64X1.1 Terminal Outer terminal Material PBT PBT Brass Brass Finish Color ---Light gray ---Dark gray Tin plating ---Tin plating ---- Note 1: Mates only with GT1K-1S-HU. Note 2: Use mounting screws of M3 with nominal diameter 3L-6 (for a panel thickness of 0.16mm) For outer conductor Panel 7 BMethod of Using the GT1K-1S Retainer a. Insert so that the terminal locking tab is inserted between the top surface of the terminal and the housing. b. Push in while changing the angle of the retainer until the front surface comes to a stop. c. Press the rear portion of the retainer and snap it into the locked position. d. If locking is not complete, press the rear portion of the retainer again while pulling it backward. * Check that all locations are locked. 8 Two-position type-Each Single-Conductor coaxial Cable F Connectors Housing Part Number CL Number GT1-2S-HU （20） 751-0011-7-20 GT1-2S-HU （20） 751-0011-7-20 GT1-2S-HU （21） 751-0011-7-21 Note: Retainer is optional. Material PBT Color Light gray Orange Blue Retainer (Used with GT1-2S-HU) A Configuration Part Number A Configuration Part Number CL No. Material GT1-2S-33R 751-0045-9 GT1-2S-53R 751-0043-3 GT1-2S-55R 751-0044-6 PBT Color BShown with inserted retainer Cable Dia. o/ A o/ B White o/ 3 o/ 3 Dark gray o/ 5 o/ 3 Light blue o/ 5 o/ 5 Note 1: This item should be mounted to the GT1-2PP-HU housing after the insertion of terminals. Note 2: Retainer is optional. Retainer (used with GT1-2S-HU and GT1-2PP-HU) BGT1-2S-HU Shown with temporarily inserted retainer BGT1-2PP-HU Shown with temporarily inserted retainer Part Number CL Number Material Color GT1-2P/S-R 751-0013-2 PBT Dark gray Note: Mount this item after provisional insertion into the housing, or after terminal insertion. 9 M Connectors Housing Mounting bracket attachment side BRecommended Mounting Bracket Dimensions (T=1.5mm) Ground terminal Tin plating Part Number GT1-2PP-HU(10) GT1-2PP-HU(10) GT1-2PP-HU(20) GT1-2PP-HU(21) GT1-2PP-HU(40) GT1-2PP-HU(41) CL No. 751-0010-4-20 751-0010-4-10 751-0010-4-20 751-0010-4-21 751-0010-4-40 751-0010-4-41 Color Light gray Light gray Orange Blue Orange Blue Remarks With ground terminal Without ground terminal With ground terminal With ground terminal Without ground terminal Without ground terminal Item Material Housing PBT Ground terminal Brass Finish Color: Light gray Color: Orange Color: Blue Tin plating Note: Retainer is optional. Retainers (Used with GT1-2PP-HU) A Configuration Part Number BShown with inserted retainer Bracket Mounting portion A Configuration Part Number CL No. GT1-2PP-33R 751-0042-0 Color White Cable Dia. o/ A o/ B o/ 3 o/ 3 Color White GT1-2PP-53R 751-0040-5 Dark gray o/ 5 o/ 5 PBT Dark gray GT1-2PP-55R 751-0041-8 Light blue o/ 5 o/ 3 Light blue Note 1: This item should be mounted to the GT1-2PP-HU housing after the insertion of terminals. Note 2: Retainer is optional. 10 Material Power Supply Terminals F Connector Terminals Conductor Size Inner Insulator Dimension A Packaging Material Finish (AWG) Diameter GT7-2022SCF 757-0001-1 #20 to 22 1.4 to 2.4mm 5,000 19 Copper alloy Tin plating GT7A-2022SCF 757-0003-7 #20 to 22 2.6 to 3.1mm 3,000 Note 1: Sold by the reel. (See above table for number of Packaging.) Note 2: This component is used only with applicable HRS housings. Part Number CL No. M Connector Terminals Part Number GT7-2022SCF GT7A-2022SCF Conductor Size Inner Insulator Dimension A Packaging Material Finish (AWG) Diameter 757-0001-1 #20 to 22 1.4 to 2.4mm 5,000 19 Copper alloy Tin plating 757-0003-7 #20 to 22 2.6 to 3.1mm 3,000 CL No. Conductor Size Inner Insulator Packaging (AWG) Diameter #16 to 18 1.8 to 2.7mm 3,000 GT7-1618PCF 757-0002-4 #20 to 22 1.4 to 2.4mm 5,000 GT7-2022PCF 2.6 to 3.1mm 3,000 GT7A-2022PCF 757-0004-0 #20 to 22 Note 1: Sold by the reel. (See above table for number of Packaging.) Note 2: This component is used only with applicable HRS housings. Part Number CL No. Material Finish Brass Tin plating * Reserved for product expansion 11 Combination Type (One Single-Conductor Coaxial Cables + One Power contact) F Connectors Housing Part Number CL No. GT1-1/1S-HU 751-0026-4 Note: Retainer is optional. Material PBT Color Light gray Retainer (Used with GT1-1/1S-HU) Part Number CL Number Material Color GT1-1/1S-R 751-0028-0 PBT Dark gray Note: Mount this item after provisional insertion into the housing, or after terminal insertion. 12 M Connectors Housing Mounting bracket attachment side BRecommended Mounting Bracket Dimensions (T=1.5mm) Tin plating Part Number CL No. GT1-1 / 1PP-HU(00) GT1-1 / 1PP-HU(10) GT1-1 / 1PP-HU(11) 751-0025-1-10 751-0025-1-10 751-0025-1-11 Mounting bracket attachment side 1.5mm 1.5mm 1.0mm Remarks With ground terminal Without ground terminal With ground terminal Item Material Housing PBT Ground terminal Phosphor bronze Finish Light gray Tin plating Note: Used with separate retainer (GT1-1/1PP-R). Retainer (exclusively for GT1-1/1PP-HU) Part Number GT1-1/1PP-R CL Number 751-0027-7 Material PBT Color Dark gray Note: Mount this item after provisional insertion into the housing, or after terminal insertion. 13 Combination Type (Two Single-Conductor Coaxial Cables + One Power contact) F Connectors Housing Part Number CL No. Material Color GT1-2/1S-HU 751-0019-9 PBT Light gray Note1: Mates only with GT1-2/1PP-DS and GT1-2/1PP-HU. Note2: Used with separate retainer (GT1-2/1S-R). Retainer (used with GT1-2S-HU and GT1-2PP-HU) Part Number CL No. Material Color GT1-2/1S-R 751-0021-0 PBT Dark gray Note: Mount this item after provisional insertion into the housing, or after terminal insertion. 14 M Connectors Housing BRecommended Mounting Bracket Dimensions (T=1.5mm) Mounting bracket attachment side Tin plating Ground terminal Part Number CL No. GT1-2/ 1PP-HU(00) GT1-2/ 1PP-HU(10) GT1-2/ 1PP-HU(11) 751-0018-6-10 751-0018-6-10 751-0018-6-11 Mounting bracket attachment side 1.5mm 1.5mm 1.0mm Remarks With ground terminal Without ground terminal With ground terminal Item Material Housing PBT Ground terminal Phosphor bronze Finish Light gray Tin plating Note1: Mates only with GT1-2/1S-HU. Note2: Used with separate retainer (GT1-2/1PP-R). Retainer (used with GT1-2/1PP-HU) Part Number CL Number Material Color GT1-2/1PP-R(22) 751-0020-8-22 PBT Dark gray Note: Mount this item after provisional insertion into the housing, or after terminal insertion. BRecommended Board Mounting Pattern Printed Circuit Board Type BRecommended Panel Cut-out Ground terminal For inner conductor Ground terminal Ground terminal For outer conductor Panel Part Number CL No. GT1-2/1PP-DS 751-0022-3 Part Material Housing PBT Ground terminal Phosphor bronze Ground plate Brass Tub terminal for DS 070 Brass 0.64X1.1 Terminal Brass Insulator PBT Outer terminal Brass Finish ---Tin plating Tin plating Tin plating Tin plating ---Tin plating Board Color Light gray ------------Dark gray ---- Note1: Mates only with GT1-2/1PP-DS and GT1-2/1PP-HU. Note 2: Use mounting screws of M3 with nominal diameter 3L-6 (for a panel thickness of 1.6mm) 15 Products Listed Below are of the Combination Type (Two Terminals for Use with Single-Conductor Shielded Cable + One Power Supply Terminal) with Key Positions that Differ from the Products Listed on Previous Pages F Connectors Housing Part Number CL No. GT1-2/1S-HU(A)(21) 751-0024-9-21 GT1-2/1S-HU(A)(21) 751-0024-9-21 Note1: Mates only with GT1-2/1P-DS. Note2: Used with separate retainer. Material PBT PBT Color Light gray Blue M Connector Printed Circuit Board Type BRecommended Board Mounting Pattern Board Ground terminal For inner conductor For outer conductor Panel Item Material Housing PBT 0.64X1.1 Terminal Insulator Outer terminal Tub terminal for DS 070 Brass PBT Brass Brass Finish ------Tin plating ---Tin plating Tin plating Part Number CL No. Color GT1-2/1P-DS(21) 751-0023-6-21 Light gray GT1-2/1P-DS(21) 751-0023-6-21 Blue Note1: Mates only with GT1-2/1S-HU(A). Note 2: Use mounting screws of M3 with nominal diameter 3L-6 (for a panel thickness of 1.6mm) 16 BRecommended Panel Cut-out Color Light gray Blue ---Dark gray ------- BMating, Cross-Sectional View Examples of Printed Circuit Board Type and Cable Type Mating, Top View Cross Section AA GT1-2/1P-DS＋GT1-2/1S-HU （A） Part Number Part Number Used Material Finish PBT Housing UL94V-0 1 1 PBT Insulator UL94V-0 2 2 GT1-2/1P-DS(A) Brass Tin plating 2 0.64 X 1.1 terminal 3 Brass Tin plating 2 Outer terminal 4 PBT 1 Housing UL94V-0 5 GT1-2/1S-HU(A) PBT 1 Retainer UL94V-0 6 GT1-2/1S-HU(A) PBT 2 Insulator UL94V-0 7 2 Phosphor bronze Tin plating 8 GT1-1S-2428/1.6C Crimp terminal 2 Outer terminal Brass Tin plating 9 Example of Cable-to-Cable Type The coupled, cross-sectional view of the GT7 terminals of the GT1-2/1 Series appears below. Cross Section AA Currently, the GT7 Series terminals are used for the power supply of the GT1 Series combination type. Part Number GT1-1/1S-HU GT1-2/1S-HU GT1-1/1PP-HU GT1-2/1PP-HU Terminal Mating, Top View Part Number 1 GT1-2/1PP-HU 2 GT1-2/1PP-R GT7-2022SCF、GT7A-2022SCF 3 GT7-2022PCF 4 GT1-2/1S-HU GT7-2022PCF、GT7A-2022PCF 5 GT1-2/1S-R 6 GT7-2022SCF 17 Accessories Brackets (for M Connector Housing) Part Number CL No. Material Finish GT-BK(01) 751-0039-6-22 Tin plating SPCC GT-BK(01) 751-0039-6-01 Zinc plating Note 1: This product can be attached to GT1-1PP-HU, GT1-1/1PP-HU, and GT1-2/1PP-HU. Note 2: Please use the tin plated item when making a ground connection. F Terminal Shield Cover Mounted Condition Installed Part Number CL No. GT1-1S-1.6CSB 751-0009-5 Item Material Top Shield Cover SPCC Bottom Shield Cover Note: This product cannot be used with GT1K-1S-HU. Finish Tin plating Zinc plating M Terminal Shield Plate Mounted Condition Installed Part Number 18 CL No. Item Material Finish Top Shield Cover GT1-1P-1.6CSB 751-0008-2 Brass Tin plating Bottom Shield Cover Note: The product normally has sufficient performance without using the shield plate; however, when used in especially high frequency bands (e.g., 1 GHz and higher), use of the shield plate is recommended so that even higher shielding effectiveness may be obtained. BTermination Tools User's manuals are available. Please ask your Hirose Electric account representative. Automatic Crimping Machine Specifications Item Specification Stroke Length Number of strokes Specification 30mm 200spm(50Hz) Weight 75kg Motor 0.2kW Crimping speed Remarks 1.5ton 240spm(60Hz) AC100V 2000 to 4000 per day Part Number CM-105 Hand Tool Hand Press *Crimp height setting tables are available for each cable type. Please contact your nearest Hirose Electric account representative. Different cables will require different crimp height settings. 19 BTerminal Extraction Tool 1) For one lance 1 Insert the extraction tool from the coupling end. 2 Push the lance upward and pull out the terminal. Part Number GT-PO(A) CL No. 780-0006-2 Used with connectors GT1K-1S-HU GT1-2S-HU GT1-2PP-HU GT1-1/1S-HU GT1-1/1PP-HU GT1-2/1S-HU GT1-2/1PP-HU GT1-2/1S-HU(A) 2) For two lances 1 Insert the extraction tool from the coupling end. 2 Push and separate both lances and pull out the terminal. 20 Part Number CL No. GT1-C-PO 902-5020-1 Used with connectors GT1-1S-HU GT1-1P-HU GT1-1PP-HU