Safety Relays Modular Monitoring Safety Relays Minotaur MSR238 Specifications Description The MSR238 is an time-delayed output expansion module for the modular Minotaur MSR200 family of monitoring safety relays. It can be connected to either the MSR210 or MSR211 base unit or to the MSR230output module to provide time-delayed outputs. Up to 2 output modules can be connected to one base unit by simply removing the terminator, included with each base unit, and connecting the ribbon cables of the neighboring module. The connecting ribbon cable provides power to the MSR238 as well as a check on its status. The terminators must be inserted into the final output module. The MSR238 has two safety rated outputs that work in parallel with the safety outputs of the base unit. When the output of the base unit is activated, the outputs of the MSR238 are the user-selected time delay expires. The time delay is set by connecting jumpers to the wiring terminals. The outputs are 2 normally open safety rated outputs. The safety outputs have independent and redundant internal contacts to help ensure the safety function. The delayed normally closed output is an auxiliary signal that must only be used to indicate the status of the MSR238. Features • • • • • • Category 3 per EN 954-1 Stop category 1 2 Diagnostic LEDs Removable terminals 2 N.O. Delayed Safety Outputs 1 N.C. Delayed Aux. Output Standards EN 954-1, ISO 13849-1, IEC/EN 60204-1, IEC 60947-4-1, IEC 60947-5-1, ANSI B11.19, AS4024.1 Approvals C-Tick, CE marked for all applicable directives, cULus and TUV Category Cat. 3 per EN954-1 (ISO13849-1) Power Supply 24V DC from the base unit Power Consumption 2.5W Fuses Output (Ext. Recommended) 6A Slow Blow or 10A Quick Blow Outputs 2 N.O. Safety 1 N.C. Auxiliary Output Utilization per IEC 60947-4-1 (Resistive) AC-1: 6A/250V AC DC-1: 6A/24V DC ➊ Output Utilization per IEC 60947-5-1 (Inductive) B300, AC-15 3A/250V AC, 3A/125VAC P300, DC-13 2.5A/24V DC Thermal Current (non switching) 1x6A, 2x4A Min. Switched Current/Voltage 10mA/10V DC Contact Material AgSnO2 with 2 micron gold plating Indication LEDs Green = CH1 Output Active Green = CH2 Output Active Impulse Withstand Voltage 2500V Pollution Degree 2 Operating Temperature -5°C to +55°C (+23°F to 141°F) Humidity 95% RH Enclosure Protection IP40 (NEMA 1) Terminal Protection IP20 Maximum Conductor Size 0.2 – 2.5mm2 (24-12 AWG) Torque Settings—term. screws 0.4 – 0.5 Nm (3.54 – 4.43 lb²in) Case Material Polyamide PA 6.6 Mounting 35mm DIN rail Weight 215 (0.47lbs) Electrical Life 222V AC/4A/880VA cosϕ=0.35 220V AC/1.7A/375VA cosϕ=0.6 30V DC/2A/60W 10V DC/0.01A/0.1W 100,000 operations 500,000 operations 1,000,000 operations 2,000,000 operations Mechanical Life 10,000,000 cycles Vibration 10-55 Hz, 0.35mm Shock 10g, 16ms, 100 shocks ➊ See Output Ratings on page 1-29 for details. Consult factory for ratings not shown. 4-82 Safety Relays Modular Monitoring Safety Relays Minotaur MSR238 Product Selection Delayed Safety Outputs Delayed Auxiliary Outputs Catalogue Number 2 N.O. 1 N.C. 440R-H23196 Dimensions—mm (inches) Block Diagram 99 (3.89) 22.5 (0.88) 17 Y3 27 Y6 Y5 35 Y4 17 27 35 Ch1 MSR238 114.5 (4.5) Ch2 Y3 Y7 18 28 36 Y4 Y8 18 28 36 +24V DC Closed Fuses Termination or Expansion Cable Safety Gate 6 sec delay shown A1 S41 S12 S22 S32 S51 Y31 Y40 Y41 Y42 13 23 31 Y3 Y4 Y5 Y6 17 23 35 Termination Typical Wiring Diagram L1 L2 L3 K1 MSR238 MSR210 K2 A2 S11 S42 S52 S62 S21 Y30 Y32 Y33 S34 Y1 Y2 14 24 32 Y3 Y4 Y7 Y8 K1 K2 E-Stop Reset Ground 18 28 36 K7 K8 K9 M Relays, contactors solenoids, valves, etc. Output Inputs Active Closed Application Details (Typical) Apply jumpers (links) on the terminals identified to achieve the desired off delay. Delay (s) Jumper Jumper Delay (s) Jumper Jumper Delay (s) Jumper Jumper Y3-Y8 0 None None 8 Y3-Y6 Y3-Y7 60 Y4-Y5 0.5 Y3-Y5 None 9 Y4-Y5 Y3-Y7 80 None Y4-Y7 1 Y4-Y6 10 None Y4-Y8 100 Y3-Y5 Y4-Y7 1.5 Y3-Y6 15 Y4-Y6 Y4-Y8 120 Y4-Y6 Y4-Y7 2 Y4-Y5 18 Y3-Y6 Y4-Y8 160 Y3-Y6 Y4-Y7 3 Y3-Y5 Y4-Y6 21 Y4-Y5 Y4-Y8 200 Y4-Y5 Y4-Y7 4 Y3-Y6 Y4-Y5 26 None Y3-Y8 250 Y3-Y5, Y4-Y6 Y4-Y7 5 None Y3-Y7 30 Y3-Y5 Y3-Y8 300 Y3-Y6, Y4-Y5 Y4-Y7 6 Y3-Y5 Y3-Y7 40 Y4-Y6 Y3-Y8 7 Y4-Y6 Y3-Y7 50 Y3-Y6 Y3-Y8 4-83