TE C-2150268 It is subject to change and the controlling engineering organization Datasheet

7
8
THIS DRAWING IS UNPUBLISHED.
C
5
4
3
2
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
COPYRIGHT
6
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
SET UP GAUGE
2119599-2
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
2150268 -2
A
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
2150268 -5
A
FINE CRIMP HEIGHT ADJUST
SERVO LATCH PLATE
2150268 -6
A
NON-CRIMP HEIGHT ADJUST
2150268 -7
A
FINE CRIMP HEIGHT ADJUST
7- 2150268 -7
A
SERVO LATCH
PLATE
NONE
CRIMP TOOLING KIT
-
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
2119951-1
1901697-2
8- 2150268 -5
-
-
PNEUMATIC FEED
2119950-1
2119792-1
-
2119641-1
-
2063440-1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
REVISIONS
DIST
P
LTR
DESCRIPTION
DATE
DWN
APVD
PART NUMBERS REQUIRED
SERVO LATCH PLATE
SMART APPLICATOR
LOC
1
2161326-1
-
-
-
-
8- 2150268 -4
-
-
-
-
-
-
-
2168400-7
(QUANTITY 2)
-
-
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
D
-
6.02 mm [.237]
-
APPL INSTRUCTIONS
408-10390
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPEC
RECPT,ULTRA-FAST FLAG, .187 SERIES
TERMINAL NAME:
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
7.51-8.33 mm [.296-.328 IN]
C
- - 1 - - 1 - 1 1
- - - - 1
- - - - 1
- - - - 1
- 1 - 1 1
- 1 - 1 1
- - 1 - - - 2 2 - - - - 1
- 1 1 1 1
- - 1 1 - 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - REF REF - - - - 2
- 1 1 1 1
- REF REF REF REF
- - - - 1
- 1 1 1 1
- - - - 1
- - REF REF - - 1 1 - 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 - - 1
- 2 2 2 2
- 1 - 1 1
- 3 - 3 3
- 3 3 3 3
- 4 4 4 4
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- - - - 1
- - - - 1
- 1 1 1 1
- 1 - 1 1
- 1 1 1 1
- 1 - 1 1
- 1 - 1 1
- 1 1 1 1
- 1 1 1 1
- 2 2 2 2
- 1 - 1 1
- 8 8 8 8
- 2 2 2 2
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 4 4 4 4
- 1 1 1 1
1 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
1 1 1 1 1
TERMINAL
APPLICATION
SPECIFICATION
114-2123
.185 MAX
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
3-520338-2
5-520338-2
WIRE
SIZE
14
16
TE TERMINAL
C1__DWG_PN_1_0
6-520338-2
3-520340-2
C1__DWG_PN_1_1
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
9-520340-2
W1__DWG_WGAUGE_2
1.905+/-0.05 [.075+/-.002]
1.778+/-0.05 [.070+/-.002]
TE TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_3_1
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
C1__DWG_PN_3_0
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
4.8
6.0
SOLDER
W1__FA_SETTING_1
W1__FA_SETTING_2
.19 in [4.83mm]
.19 in [4.83mm]
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
B
A
-77 -7 -6 -5 -2
-
1
-
-
-
1
1
-
-
-
1
-
1
1
1
-
-
1
REF
-
1
-
-
-
1
1
1
1
2
1
3
3
4
2
2
2
-
2
1
1
1
1
1
1
1
2
1
8
2
2
1
2
1
2
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
3
3
4
2
2
2
1
1
1
1
1
1
1
1
1
2
1
8
2
2
1
2
1
2
1
1
1
4
1
1
1
1
1
1
-1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119759-1
2168400-7
2063440-1
2119644-6
2119740-2
467281-1
2161936-1
467500-1
1901697-2
21045-3
994969-1
994970-2
240638-1
2161937-2
3-23627-7
SEE NOTE 4
1633743-1
2119956-2
3-18032-3
2-18032-2
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
2168400-1
2168083-2
5018030-1
986965-8
2161952-1
18023-9
1-2119655-5
2119369-1
2079383-7
2119645-1
2119957-1
2119644-7
2119085-1
5-22278-1
2119092-1
1-18028-2
2079383-4
1-2168083-0
690455-3
1-2168083-6
2161941-2
22281-9
2161948-1
683736-1
683737-1
1-2079383-1
4-22280-7
2161935-3
2161957-1
238009-1
2161331-1
467342-4
260
252
250
249
248
247
246
245
240
238
221
213
207
206
205
183
172
166
164
163
154
137
135
133
71
70
69
67
66
63
62
60
57
56
54
53
51
49
46
44
41
40
39
38
37
36
35
33
31
29
27
25
24
22
20
19
18
17
13
8
5
4
2
1
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, END FEED, NON-ADJUST
SHCS, LOW HEAD, RoHS, M5 X 10
AIR FEED MODULE
RAM WASHER, PRECISION
TAG,IDENTIFICATION
RETAINER, SHEAR, FLOATING
HOLDER, SHEAR, FLOATING
SHEAR, FLOATING
FEED FINGER ASSEMBLY,EF
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
STABILIZER
PIN, RETAIN, GRVD, 3/16 X .854
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
DOCUMENTATION PACKAGE
SCR, SET, FLT POINT M3 X 20.0
SCR, SET, FLT POINT M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 8.0
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
PAWL,EF,AIR
SCR, SKT HD CAP M4 X 6.0
APPLICATOR BASIC ASSEMBLY, EF
RAM,AMP STYLE, END FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
SPRING, COMPRESSION
BOLT, ADJUSTMENT
WASHER, FLAT, REG M4
SCR, BHSC, RoHS (M4 X 8)
SCR, SKT HD CAP, RoHS, M4 X 10
STRIPPER, FRONT CASTING
SCR, SKT HD CAP, RoHS, M4 X 35
PLATE, GUIDE, STRIP
SPRING, COMPRESSION
DRAG
GUIDE, STRIP, REAR
FRONT STRIP GUIDE
SCR, BHSC, RoHS (M6 X 12)
SPRING, COMPRESSION
ANVIL, RIGHT HAND
DEPRESSOR,SHEAR
BLOCK, FL CRIMPER SPACER
SPACER, WIRE FUNNEL DEPRESSOR
CRIMPER, RIGHT HAND
PART NO
ITEM
NO
DESCRIPTION
DWN
CHK
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
& 4 of 4)
MATERIAL
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
APVD
NAME
PRODUCT SPEC
APPLICATION SPEC
SIZE
A1
WEIGHT
SHEETS 3
CAGE CODE
DRAWING NO
RESTRICTED TO
00779
SCALE
SHEET
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
6
5
4
3
2
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
LOC
1
REVISIONS
DIST
ALL RIGHTS RESERVED.
P
LTR
DESCRIPTION
DATE
DWN
APVD
37
FEED TYPE
40
62
221
D
D
38
39
247
260
246
252
245
35
238
250
44
249
1
56
166
137
63
163
2
5
172
36
70
154
51
C
C
69
183
54
4
41
20
25
A
164
46
22
67
53
213
66
B
B
19
18
33
133
135
183
240
REF
24
CAM POSITION
29
33
27
8
17
248
206
60
205
13
207
31
49
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DWN
CHK
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
& 4 of 4)
MATERIAL
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
APVD
NAME
PRODUCT SPEC
APPLICATION SPEC
SIZE
A1
WEIGHT
SHEETS 3
CAGE CODE
DRAWING NO
RESTRICTED TO
00779
SCALE
SHEET
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
7
8
THIS DRAWING IS UNPUBLISHED.
C
5
4
3
2
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
COPYRIGHT
6
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
SET UP GAUGE
2119599-2
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
2- 2150268 -2
A
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
2- 2150268 -5
A
FINE CRIMP HEIGHT ADJUST
SERVO LATCH PLATE
7- 2150268 -7
A
CRIMP TOOLING KIT
-
2- 2150268 -7
A
FINE CRIMP HEIGHT ADJUST
NONE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
SERVO LATCH PLATE
2119951-1
1901697-2
8- 2150268 -5
2119950-1
2119792-1
-
2119641-2
-
-
-
-
2161326-1
-
-
-
REVISIONS
DIST
P
LTR
DESCRIPTION
DATE
DWN
APVD
PART NUMBERS REQUIRED
SMART APPLICATOR
PNEUMATIC FEED
LOC
1
-
-
8- 2150268 -4
-
-
-
-
-
-
-
2168400-7
(QUANTITY 2)
-
-
2063440-1
-
-
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
D
-
6.02 mm [.237]
-
APPL INSTRUCTIONS
408-10390
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPEC
RECPT,ULTRA-FAST FLAG, .187 SERIES
TERMINAL NAME:
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
7.51-8.33 mm [.296-.328 IN]
C
- 1 1 1
- - - 1
- - - 1
- 1 1 1
- - 2 - - - 1
- 1 1 1
- - 1 - 1 1 1
- 1 1 1
- 1 1 1
- 4 4 4
- - REF - - - 2
- 1 1 1
- REF REF REF
- - - 1
- 1 1 1
- 1 1 1
- - - 1
- 1 1 1
- 3 3 3
- 1 1 1
- 1 1 1
- 1 1 1
- - - 1
- - REF - - 1 - 1 1 1
- 1 1 1
- 1 1 1
- 1 - 1
- 2 2 2
- 1 1 1
- 3 3 3
- 4 4 4
- 2 2 2
- 2 2 2
- 2 2 2
- - - 1
- - - 1
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- 2 2 2
- 8 8 8
- 2 2 2
- 2 2 2
- 1 1 1
- 2 2 2
- 1 1 1
- 2 2 2
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
1 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
1 1 1 1
TERMINAL
APPLICATION
SPECIFICATION
114-2123
-
-
-
.185 MAX
-
TERMINALS APPLIED
TE TERMINAL
TE TERMINAL
C1__DWG_PN_1_0
3-520338-2
5-520338-2
WIRE
SIZE
14
16
6-520338-2
3-520340-2
C1__DWG_PN_2_0
TE TERMINAL
9-520340-2
W1__DWG_WGAUGE_2
1.905+/-0.05 [.075+/-.002]
1.778+/-0.05 [.070+/-.002]
TE TERMINAL
C1__DWG_PN_4_0
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
C1__DWG_PN_3_0
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
4.8
6.0
SOLDER
W1__FA_SETTING_1
W1__FA_SETTING_2
.19 in [4.83mm]
.19 in [4.83mm]
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
B
A
-77 -27 -25 -22
1
-
-
1
-
-
1
-
1
1
1
4
-
-
1
REF
-
1
1
-
1
3
1
1
1
-
-
-
1
1
1
1
2
1
3
4
2
2
2
-
2
1
1
1
1
2
8
2
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
4
1
2
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
2
1
3
4
2
2
2
1
1
1
1
1
1
2
8
2
2
1
2
1
2
1
1
1
1
1
1
1
1
1
-21
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
2119782-1
2119640-1
2079988-1
1-22279-3
2168400-7
2063440-1
2119644-6
2119740-2
467281-1
2161936-1
467500-1
2079383-9
1901697-2
21045-3
994969-1
994970-2
240638-1
2161937-2
8-21084-1
2119641-2
2119798-2
2079383-8
1-2119655-6
2119651-1
2119092-2
3-23627-7
SEE NOTE 4
1633743-1
2119956-2
3-18032-3
2-18032-2
2119740-1
2168078-1
2119793-1
992763-5
2168400-1
2168083-2
5018030-1
986965-8
2161952-1
18023-9
2079383-7
2119645-1
2119957-1
2119644-7
5-22278-1
1-18028-2
2079383-4
1-2168083-0
690455-3
1-2168083-6
2161941-2
22281-9
2161948-1
683736-1
683737-1
4-22280-7
2161935-3
2161957-1
238009-1
2161331-1
467342-4
251
250
249
246
240
238
221
213
207
206
205
186
183
172
166
164
163
154
153
152
145
144
141
140
139
137
135
133
71
70
69
67
66
63
62
57
56
54
53
51
49
41
40
39
38
36
33
31
29
27
25
24
22
20
19
18
13
8
5
4
2
1
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
SHCS, LOW HEAD, RoHS, M5 X 10
AIR FEED MODULE
RAM WASHER, PRECISION
TAG,IDENTIFICATION
RETAINER, SHEAR, FLOATING
HOLDER, SHEAR, FLOATING
SHEAR, FLOATING
SCR, BHSC, RoHS (M6 X 20)
FEED FINGER ASSEMBLY,EF
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
STABILIZER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
APPLICATOR BASIC ASSEMBLY, EF
RAM, ASIAN STYLE, END FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
DOCUMENTATION PACKAGE
SCR, SET, FLT POINT M3 X 20.0
SCR, SET, FLT POINT M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 8.0
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
PAWL,EF,AIR
SCR, SKT HD CAP M4 X 6.0
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SPRING, COMPRESSION
WASHER, FLAT, REG M4
SCR, BHSC, RoHS (M4 X 8)
SCR, SKT HD CAP, RoHS, M4 X 10
STRIPPER, FRONT CASTING
SCR, SKT HD CAP, RoHS, M4 X 35
PLATE, GUIDE, STRIP
SPRING, COMPRESSION
DRAG
GUIDE, STRIP, REAR
FRONT STRIP GUIDE
SPRING, COMPRESSION
ANVIL, RIGHT HAND
DEPRESSOR,SHEAR
BLOCK, FL CRIMPER SPACER
SPACER, WIRE FUNNEL DEPRESSOR
CRIMPER, RIGHT HAND
PART NO
ITEM
NO
DESCRIPTION
DWN
CHK
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
& 2 of 4)
MATERIAL
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
APVD
NAME
PRODUCT SPEC
APPLICATION SPEC
SIZE
A1
WEIGHT
SHEETS 1
CAGE CODE
DRAWING NO
RESTRICTED TO
00779
SCALE
SHEET
OF
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
6
5
4
3
2
RELEASED FOR PUBLICATION
LOC
1
REVISIONS
DIST
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
P
LTR
DESCRIPTION
DATE
DWN
APVD
251
40
62
FEED TYPE
221
38
D
D
39
145
153
246
139
140
238
5
250
1
56
2
63
36
249
137
166
163
172
154
70
C
C
69
183
51
54
20
4
41
25
22
A
141
53
164
B
67
57
213
19
66
18
B
33
CAM POSITION
152
24
29
33
27
8
144
135
133
REF
240
183
206
49
205
13
207
31
186
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
CHK
DIMENSIONS:
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
DWN
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
APVD
NAME
PRODUCT SPEC
APPLICATION SPEC
SIZE
A1
WEIGHT
SHEETS 1
CAGE CODE
DRAWING NO
RESTRICTED TO
00779
SCALE
SHEET
OF
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
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