7 8 THIS DRAWING IS UNPUBLISHED. C 5 4 3 2 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 6 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER SET UP GAUGE 2119599-2 ALL RIGHTS RESERVED. PART NUMBER REVISION DESCRIPTION FEED TYPE 2150268 -2 A FINE CRIMP HEIGHT ADJUST PNEUMATIC 2150268 -5 A FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 2150268 -6 A NON-CRIMP HEIGHT ADJUST 2150268 -7 A FINE CRIMP HEIGHT ADJUST 7- 2150268 -7 A SERVO LATCH PLATE NONE CRIMP TOOLING KIT - APPLICATOR STYLE CONVERSION CHART CONVERT TO 2119951-1 1901697-2 8- 2150268 -5 - - PNEUMATIC FEED 2119950-1 2119792-1 - 2119641-1 - 2063440-1 - - - - - - - - - - - - - - - - REVISIONS DIST P LTR DESCRIPTION DATE DWN APVD PART NUMBERS REQUIRED SERVO LATCH PLATE SMART APPLICATOR LOC 1 2161326-1 - - - - 8- 2150268 -4 - - - - - - - 2168400-7 (QUANTITY 2) - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE D - 6.02 mm [.237] - APPL INSTRUCTIONS 408-10390 TE TERMINAL TERMINAL DATA: TE CRIMP SPEC RECPT,ULTRA-FAST FLAG, .187 SERIES TERMINAL NAME: WIRE STRIP LENGTH INSULATION DIAMETER RANGE 7.51-8.33 mm [.296-.328 IN] C - - 1 - - 1 - 1 1 - - - - 1 - - - - 1 - - - - 1 - 1 - 1 1 - 1 - 1 1 - - 1 - - - 2 2 - - - - 1 - 1 1 1 1 - - 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - REF REF - - - - 2 - 1 1 1 1 - REF REF REF REF - - - - 1 - 1 1 1 1 - - - - 1 - - REF REF - - 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 - - 1 - 2 2 2 2 - 1 - 1 1 - 3 - 3 3 - 3 3 3 3 - 4 4 4 4 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - - - - 1 - - - - 1 - 1 1 1 1 - 1 - 1 1 - 1 1 1 1 - 1 - 1 1 - 1 - 1 1 - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 - 1 1 - 8 8 8 8 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 4 4 4 4 - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 TERMINAL APPLICATION SPECIFICATION 114-2123 .185 MAX - - - - - TERMINALS APPLIED TE TERMINAL 3-520338-2 5-520338-2 WIRE SIZE 14 16 TE TERMINAL C1__DWG_PN_1_0 6-520338-2 3-520340-2 C1__DWG_PN_1_1 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 9-520340-2 W1__DWG_WGAUGE_2 1.905+/-0.05 [.075+/-.002] 1.778+/-0.05 [.070+/-.002] TE TERMINAL C1__DWG_PN_4_0 C1__DWG_PN_3_1 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 4.8 6.0 SOLDER W1__FA_SETTING_1 W1__FA_SETTING_2 .19 in [4.83mm] .19 in [4.83mm] *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. B A -77 -7 -6 -5 -2 - 1 - - - 1 1 - - - 1 - 1 1 1 - - 1 REF - 1 - - - 1 1 1 1 2 1 3 3 4 2 2 2 - 2 1 1 1 1 1 1 1 2 1 8 2 2 1 2 1 2 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 3 3 4 2 2 2 1 1 1 1 1 1 1 1 1 2 1 8 2 2 1 2 1 2 1 1 1 4 1 1 1 1 1 1 -1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119759-1 2168400-7 2063440-1 2119644-6 2119740-2 467281-1 2161936-1 467500-1 1901697-2 21045-3 994969-1 994970-2 240638-1 2161937-2 3-23627-7 SEE NOTE 4 1633743-1 2119956-2 3-18032-3 2-18032-2 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 2168400-1 2168083-2 5018030-1 986965-8 2161952-1 18023-9 1-2119655-5 2119369-1 2079383-7 2119645-1 2119957-1 2119644-7 2119085-1 5-22278-1 2119092-1 1-18028-2 2079383-4 1-2168083-0 690455-3 1-2168083-6 2161941-2 22281-9 2161948-1 683736-1 683737-1 1-2079383-1 4-22280-7 2161935-3 2161957-1 238009-1 2161331-1 467342-4 260 252 250 249 248 247 246 245 240 238 221 213 207 206 205 183 172 166 164 163 154 137 135 133 71 70 69 67 66 63 62 60 57 56 54 53 51 49 46 44 41 40 39 38 37 36 35 33 31 29 27 25 24 22 20 19 18 17 13 8 5 4 2 1 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, END FEED, NON-ADJUST SHCS, LOW HEAD, RoHS, M5 X 10 AIR FEED MODULE RAM WASHER, PRECISION TAG,IDENTIFICATION RETAINER, SHEAR, FLOATING HOLDER, SHEAR, FLOATING SHEAR, FLOATING FEED FINGER ASSEMBLY,EF RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER STABILIZER PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 20.0 SCR, SET, FLT POINT M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 8.0 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) PAWL,EF,AIR SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, EF RAM,AMP STYLE, END FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE SPRING, COMPRESSION BOLT, ADJUSTMENT WASHER, FLAT, REG M4 SCR, BHSC, RoHS (M4 X 8) SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER, FRONT CASTING SCR, SKT HD CAP, RoHS, M4 X 35 PLATE, GUIDE, STRIP SPRING, COMPRESSION DRAG GUIDE, STRIP, REAR FRONT STRIP GUIDE SCR, BHSC, RoHS (M6 X 12) SPRING, COMPRESSION ANVIL, RIGHT HAND DEPRESSOR,SHEAR BLOCK, FL CRIMPER SPACER SPACER, WIRE FUNNEL DEPRESSOR CRIMPER, RIGHT HAND PART NO ITEM NO DESCRIPTION DWN CHK DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 & 4 of 4) MATERIAL TOLERANCES UNLESS OTHERWISE SPECIFIED: 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH APVD NAME PRODUCT SPEC APPLICATION SPEC SIZE A1 WEIGHT SHEETS 3 CAGE CODE DRAWING NO RESTRICTED TO 00779 SCALE SHEET OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 6 5 4 3 2 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. LOC 1 REVISIONS DIST ALL RIGHTS RESERVED. P LTR DESCRIPTION DATE DWN APVD 37 FEED TYPE 40 62 221 D D 38 39 247 260 246 252 245 35 238 250 44 249 1 56 166 137 63 163 2 5 172 36 70 154 51 C C 69 183 54 4 41 20 25 A 164 46 22 67 53 213 66 B B 19 18 33 133 135 183 240 REF 24 CAM POSITION 29 33 27 8 17 248 206 60 205 13 207 31 49 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DWN CHK DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 & 4 of 4) MATERIAL TOLERANCES UNLESS OTHERWISE SPECIFIED: 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH APVD NAME PRODUCT SPEC APPLICATION SPEC SIZE A1 WEIGHT SHEETS 3 CAGE CODE DRAWING NO RESTRICTED TO 00779 SCALE SHEET OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV 7 8 THIS DRAWING IS UNPUBLISHED. C 5 4 3 2 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 6 PACIFIC VERSION TERMINATOR INTERFACE ADAPTER SET UP GAUGE 2119599-2 ALL RIGHTS RESERVED. PART NUMBER REVISION DESCRIPTION FEED TYPE 2- 2150268 -2 A FINE CRIMP HEIGHT ADJUST PNEUMATIC 2- 2150268 -5 A FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 7- 2150268 -7 A CRIMP TOOLING KIT - 2- 2150268 -7 A FINE CRIMP HEIGHT ADJUST NONE APPLICATOR STYLE CONVERSION CHART CONVERT TO SERVO LATCH PLATE 2119951-1 1901697-2 8- 2150268 -5 2119950-1 2119792-1 - 2119641-2 - - - - 2161326-1 - - - REVISIONS DIST P LTR DESCRIPTION DATE DWN APVD PART NUMBERS REQUIRED SMART APPLICATOR PNEUMATIC FEED LOC 1 - - 8- 2150268 -4 - - - - - - - 2168400-7 (QUANTITY 2) - - 2063440-1 - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE D - 6.02 mm [.237] - APPL INSTRUCTIONS 408-10390 TE TERMINAL TERMINAL DATA: TE CRIMP SPEC RECPT,ULTRA-FAST FLAG, .187 SERIES TERMINAL NAME: WIRE STRIP LENGTH INSULATION DIAMETER RANGE 7.51-8.33 mm [.296-.328 IN] C - 1 1 1 - - - 1 - - - 1 - 1 1 1 - - 2 - - - 1 - 1 1 1 - - 1 - 1 1 1 - 1 1 1 - 1 1 1 - 4 4 4 - - REF - - - 2 - 1 1 1 - REF REF REF - - - 1 - 1 1 1 - 1 1 1 - - - 1 - 1 1 1 - 3 3 3 - 1 1 1 - 1 1 1 - 1 1 1 - - - 1 - - REF - - 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 - 1 - 2 2 2 - 1 1 1 - 3 3 3 - 4 4 4 - 2 2 2 - 2 2 2 - 2 2 2 - - - 1 - - - 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 2 2 2 - 8 8 8 - 2 2 2 - 2 2 2 - 1 1 1 - 2 2 2 - 1 1 1 - 2 2 2 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 TERMINAL APPLICATION SPECIFICATION 114-2123 - - - .185 MAX - TERMINALS APPLIED TE TERMINAL TE TERMINAL C1__DWG_PN_1_0 3-520338-2 5-520338-2 WIRE SIZE 14 16 6-520338-2 3-520340-2 C1__DWG_PN_2_0 TE TERMINAL 9-520340-2 W1__DWG_WGAUGE_2 1.905+/-0.05 [.075+/-.002] 1.778+/-0.05 [.070+/-.002] TE TERMINAL C1__DWG_PN_4_0 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 4.8 6.0 SOLDER W1__FA_SETTING_1 W1__FA_SETTING_2 .19 in [4.83mm] .19 in [4.83mm] *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. B A -77 -27 -25 -22 1 - - 1 - - 1 - 1 1 1 4 - - 1 REF - 1 1 - 1 3 1 1 1 - - - 1 1 1 1 2 1 3 4 2 2 2 - 2 1 1 1 1 2 8 2 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 4 1 2 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 2 1 3 4 2 2 2 1 1 1 1 1 1 2 8 2 2 1 2 1 2 1 1 1 1 1 1 1 1 1 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 2119782-1 2119640-1 2079988-1 1-22279-3 2168400-7 2063440-1 2119644-6 2119740-2 467281-1 2161936-1 467500-1 2079383-9 1901697-2 21045-3 994969-1 994970-2 240638-1 2161937-2 8-21084-1 2119641-2 2119798-2 2079383-8 1-2119655-6 2119651-1 2119092-2 3-23627-7 SEE NOTE 4 1633743-1 2119956-2 3-18032-3 2-18032-2 2119740-1 2168078-1 2119793-1 992763-5 2168400-1 2168083-2 5018030-1 986965-8 2161952-1 18023-9 2079383-7 2119645-1 2119957-1 2119644-7 5-22278-1 1-18028-2 2079383-4 1-2168083-0 690455-3 1-2168083-6 2161941-2 22281-9 2161948-1 683736-1 683737-1 4-22280-7 2161935-3 2161957-1 238009-1 2161331-1 467342-4 251 250 249 246 240 238 221 213 207 206 205 186 183 172 166 164 163 154 153 152 145 144 141 140 139 137 135 133 71 70 69 67 66 63 62 57 56 54 53 51 49 41 40 39 38 36 33 31 29 27 25 24 22 20 19 18 13 8 5 4 2 1 FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION SHCS, LOW HEAD, RoHS, M5 X 10 AIR FEED MODULE RAM WASHER, PRECISION TAG,IDENTIFICATION RETAINER, SHEAR, FLOATING HOLDER, SHEAR, FLOATING SHEAR, FLOATING SCR, BHSC, RoHS (M6 X 20) FEED FINGER ASSEMBLY,EF RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER STABILIZER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) APPLICATOR BASIC ASSEMBLY, EF RAM, ASIAN STYLE, END FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 20.0 SCR, SET, FLT POINT M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 8.0 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) PAWL,EF,AIR SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SPRING, COMPRESSION WASHER, FLAT, REG M4 SCR, BHSC, RoHS (M4 X 8) SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER, FRONT CASTING SCR, SKT HD CAP, RoHS, M4 X 35 PLATE, GUIDE, STRIP SPRING, COMPRESSION DRAG GUIDE, STRIP, REAR FRONT STRIP GUIDE SPRING, COMPRESSION ANVIL, RIGHT HAND DEPRESSOR,SHEAR BLOCK, FL CRIMPER SPACER SPACER, WIRE FUNNEL DEPRESSOR CRIMPER, RIGHT HAND PART NO ITEM NO DESCRIPTION DWN CHK DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 & 2 of 4) MATERIAL TOLERANCES UNLESS OTHERWISE SPECIFIED: 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH APVD NAME PRODUCT SPEC APPLICATION SPEC SIZE A1 WEIGHT SHEETS 1 CAGE CODE DRAWING NO RESTRICTED TO 00779 SCALE SHEET OF & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 6 5 4 3 2 RELEASED FOR PUBLICATION LOC 1 REVISIONS DIST ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. P LTR DESCRIPTION DATE DWN APVD 251 40 62 FEED TYPE 221 38 D D 39 145 153 246 139 140 238 5 250 1 56 2 63 36 249 137 166 163 172 154 70 C C 69 183 51 54 20 4 41 25 22 A 141 53 164 B 67 57 213 19 66 18 B 33 CAM POSITION 152 24 29 33 27 8 144 135 133 REF 240 183 206 49 205 13 207 31 186 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 CHK DIMENSIONS: & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 DWN TOLERANCES UNLESS OTHERWISE SPECIFIED: 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH APVD NAME PRODUCT SPEC APPLICATION SPEC SIZE A1 WEIGHT SHEETS 1 CAGE CODE DRAWING NO RESTRICTED TO 00779 SCALE SHEET OF & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV