SynQor AQ1000IU48ECIND Industrial grade ac/dc power supply with pfc Datasheet

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Technical
Specification
500 W Single Vout Series
Industrial Grade AC/DC Power Supply With PFC
85-264 Vrms
12/24/36/48 V
500 W
700 W
Up to 90%
Input Voltage
Semi-Regulated Output
Output Continuous
Output Transient
Full Load Efficiency
1500 W Encased
1000 W Encased
Package Configurations Available
Up to three units can be factory mounted into a chassis.
The 500 W Single Vout Series can be configured as follows:
500 W Encased
• 500 W (1 unit)
• 1000 W (2 units)
• 1500 W (3 units)
500 W Single Vout Series Features
•
•
•
•
•
•
•
High efficiency (90% for 48 VOUT Model at 500 W)
Universal input voltage range
Semi-regulated output for bus stability
Parallel operation supported
Integral fan cooling with speed control
Active PFC; EN61000-3-2 compliant
Low noise; EN55011 / EN55022 Class B compliant
Product # AQ0500IUxx Series
Phone 1-888-567-9596
• Over–current, over–voltage, and over–temp
protection
• DC Power Good / AC Power Good signals
• Remote enable input
• Fan status output / Fan enable input
• Small size: 3.59" x 5.25" x 1.63"
• RoHS 6/6 compliant
• 5 V (250 mW) standby output
www.synqor.com
Doc.# 005-005054 Rev. 1
09/04/08
Page 1
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Technical Specification
AC Input: 85-264 VRMS
DC Output: 12/24/36/48V Semi-reg.
Power: 500 W Series
Grade: Industrial
ACuQor 500W Series ELECTRICAL CHARACTERISTICS
All specifications typical with TA = 25 °C, unless otherwise specified.
MAIN OUTPUT SPECIFICATIONS
GENERAL SPECIFICATIONS
Output power (continuous) 85-132/170-264 Vrms
(5 s transient)
85-132/170-264 Vrms
132-170 Vrms
Nominal DC output
12 Vout
voltage (at 250W)
24 Vout
(Semi-regulated)
36 Vout
48 Vout
Efficiency (see figs. 1, 3,
5, 7)
Hold-up time (to -20%)
12
48
12
48
12
24
Maximum load capacitance 12
24
36
48
Output ripple voltage
Vout,
Vout,
Vout,
Vout,
115
115
230
230
Vrms,
Vrms,
Vrms,
Vrms,
500
500
500
500
500 W
700 W
See Figures 11, 12
12.4 V
25 V
37.5 V
50 V
W
W
W
W
86%
89%
88%
90%
Vout
/ 36 / 48 Vout
Vout
Vout
Vout
Vout
typ.
typ.
typ.
typ.
12 ms @ 500 W
16 ms @ 500 W
16,000 µF
8,000 µF
4,000 µF
2,000 µF
Switching frequency (20 MHz BW)
Twice line frequency (at 300W)
0.5% p-p
5.0% p-p
Turn-on delay
2 s max.
Transient response
Iout steps from 50-75%
At 0.2 A/µs
Overvoltage protection
Cyclic restart
Short circuit protection
Cyclic operation
Total regulation
Over line, load and temperature
3% typ / 6% max.
dev.
100 ms recovery
110-120%
115% rated Iout
Fundamental ripple freq.
Audible noise
Input
Output
Fan speed varies with temp.
500 kHz
250 kHz
39 dBA @ 1 m max.
Weight (EQ)
(RQ)
(TQ)
MTBF
540 g (19.1 oz)
1068 g (37.7 oz)
1582 g (55.8 oz)
343.6 kHours
TBD kHours
MIL-217
Demonstrated
ISOLATION SPECIFICATIONS
Isolation voltage
Insulation resistance
Input to output
Input to ground
Output to ground
Output to ground
3000 Vrms
1500 Vrms
500 Vrms
10 MΩ min.
Leakage currents
See Note 2
ENVIRONMENTAL CHARACTERISTICS
Thermal performance
Relative humidity
Altitude
Operating ambient (see Figure 9)
Non-operating ambient
Non-condensing
Random vibration
Operating
Non-operating
5-500 Hz
Shock
Half-sine, 10 ms, 3 axes
0 ºC to +70 ºC
-40 ºC to +85 ºC
5-95% RH
10,000 ft max.
30,000 ft max.
0.03 g2/Hz
20 g peak
EMC CHARACTERISTICS
Line frequency harmonics
EN55011 and EN55022, FCC
part15
EN61000-3-2
Voltage fluctuations
EN61000-3-3
Clause 5b
ESD air
EN61000-4-2
Level 3
ESD contact
EN61000-4-2
Level 3
INPUT SPECIFICATIONS
Radiated immunity
EN61000-4-3
Level 3
AC input voltage
Fast transients
EN61000-4-4
Level 3
Line surge immunity
EN61000-4-5
Level 3
Conducted immunity
EN61000-4-6
Level 3
Power freq. mag. field
EN61000-4-8
Voltage dip immunity
EN61000-4-11
Auxillary Output
±6.0%
Always on (See Note 1)
5 V @ 50 mA
Thermal protection
Automatic recovery
+125 ºC (PCB Temp)
REMOTE_ENABLE
Input Low Voltage
Input High Voltage
0.45 V (max)
4.15 V (min)
Universal range
Input frequency
Input current
85-264 Vrms
47-63 Hz
115 Vrms @ 500 W
230 Vrms @ 500 W
Power factor
Input surge current
264 Vrms (cold start)
Internal input fuses
Both AC lines
5 Arms
2.5 Arms
>0.98
Conducted emissions
Level B
Class A
3 A/m
Perf Criteria A, A, B
<5% UT 10 ms,
70% UT 500 ms,
40% UT 100 ms
40 A max.
10.0 A
SAFETY AGENCY CERTIFICATIONS (pending)
All certification marks appear on individual unit labels.
UL60950
IEC/EN 60950
CE Marked
cUL CSA Standards
NOTES:
1. Derate 1 mA per °C above 50 °C ambient temperature.
2. Leakage currents:
AC Leakage Current
from Input to Earth
Normal Open Neutral
Condition
Fault
AC Line Connection
240 V L-N, 1 phase
ACuQor Typical at
110% nominal input 208 V L-L, 120 V L-N, 1 of 3 phases
voltage 60 Hz
240 V L-N-L, 120 V L-N, split phase
Product # AQ0500IUxx Series
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Doc.# 005-005054 Rev. 1
400 µA
800 µA
200 µA
400 µA
200 µA
400 µA
09/04/08
Page 2
AC Input: 85-264 VRMS
DC Output: 12/24/36/48V Semi-reg.
Power: 500 W Series
Grade: Industrial
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Technical Specification
EFFICIENCY, DERATING, AND VOUT DROOP CURVES
100
13.5
95
13.0
80
75
115 Vrms
70
12.5
12.0
Continuous
11.5
11.0
230 Vrms
65
10.5
0
100
200
300
400
500
600
700
0
6
12
18
24
100
42
44
48
50
54
60
27
95
26
80
75
115 Vrms
70
25
24
Continuous
23
22
230 Vrms
65
0
100
200
300
400
500
600
21
700
0
Output Power (W)
Figure 3: 24 VOUT efficiency curves.
6
12
22
18
Output Load (A)
24
15 Second Transient
20% Duty
85
120 Second Transient
50% Duty
Output Voltage (V)
90
25
30
Figure 4: 24 VOUT droop characteristics.
100
40.5
95
39.0
85
80
75
115 Vrms
70
37.5
36.0
Continuous
34.5
33.0
230 Vrms
65
31.5
0
100
200
300
400
500
600
700
0
Output Power (W)
Figure 5: 36 VOUT efficiency curves.
Product # AQ0500IUxx Series
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3
6
9
12
Output Load (A)
15
16.5
18.75
18
15 Second Transient
20% Duty
Output Voltage (V)
90
120 Second Transient
50% Duty
Efficiency (%)
36
Figure 2: 12 VOUT droop characteristics.
Figure 1: 12 VOUT efficiency curves.
Efficiency (%)
30
Output Load (A)
Output Power (W)
15 Second Transient
20% Duty
85
120 Second Transient
50% Duty
Output Voltage (V)
Efficiency (%)
90
21
Figure 6: 36 VOUT droop characteristics.
www.synqor.com
Doc.# 005-005054 Rev. 1
09/04/08
Page 3
AC Input: 85-264 VRMS
DC Output: 12/24/36/48V Semi-reg.
Power: 500 W Series
Grade: Industrial
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Technical Specification
EFFICIENCY, DERATING, AND VOUT DROOP CURVES
100
54
95
52
80
75
115 Vrms
70
50
48
Continuous
46
44
230 Vrms
65
42
0
100
200
300
400
500
600
700
0
Output Power (W)
600
500
500
400
400
Power (W)
Power (W)
600
300
200
9
11
Output Load (A)
12.5
12
15
300
200
24 / 36 / 48 V, VIN ≥ 105 Vrms
100
24 / 36 / 48 V, VIN = 85 Vrms
12 V, VIN ≥ 105 Vrms
24 / 36 / 48 V with Fan Enabled
12 V with Fan Enabled
12 V, VIN = 85 Vrms
0
0
0
10
20
30
40
50
60
70
80
0
10
Ambient / Case Temperature (ºC)
700
700
600
600
500
500
Power (W)
800
400
300
0
105
132
150
170
210
0
264
Input AC Voltage (VRMS)
Figure 11: Rated output power vs Input AC Voltage.
Product # AQ0500IUxx Series
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50
60
70
80
300
Transient (24/36/48 V Out)
100
Continuous (12 V Out)
85
40
400
200
Transient (12 V Out)
100
30
Figure 10: Fan Disabled continuous power derating curve in natural
convection.
800
200
20
Case Temperature (ºC)
Figure 9: Continuous power derating curve in natural convection. For Fan
Disabled, see Figure 10.
Power (W)
6
Figure 8: 48 VOUT droop characteristics.
Figure 7: 48 VOUT efficiency curves.
100
3
15 Second Transient
20% Duty
85
120 Second Transient
50% Duty
Output Voltage (V)
Efficiency (%)
90
Continuous (24/36/48 V Out)
85
132
264
170
Input AC Voltage (VRMS)
Figure 12: Rated output power vs Input AC Voltage.
www.synqor.com
Doc.# 005-005054 Rev. 1
09/04/08
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Technical Top
SpecificationRight
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Bottom
AC Input: 85-264 VRMS
DC Output: 12/24/36/48V Semi-reg.
Power: 500 W Series
Industrial
Grade:
Back
MECHANICAL DRAWINGS (1 Module Encased Version — E Package Type)
Top
Right
Bottom
Front
Back
NOTES (applies to all mechanicals)
1) Recommended screw tightening torque of 6 in.lbs
2) Undimensioned components are shown for visual reference only
3) All dimensions in inches [mm]
Tolerances: x.xx in ± 0.02
x.xxx in ± 0.010
Product # AQ0500IUxx Series
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Doc.# 005-005054 Rev. 1
09/04/08
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AC Input: 85-264 VRMS
DC Output: 12/24/36/48V Semi-reg.
Power: 500 W Series
Grade: Industrial
MECHANICAL DRAWINGS (2 Modules Flat Version — R Package Type)
Product # AQ0500IUxx Series
Phone 1-888-567-9596
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Doc.# 005-005054 Rev. 1
09/04/08
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AC Input: 85-264 VRMS
DC Output: 12/24/36/48V Semi-reg.
Power: 500 W Series
Grade: Industrial
MECHANICAL DRAWINGS (3 Modules Flat Version — T Package Type)
Product # AQ0500IUxx Series
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-005054 Rev. 1
09/04/08
Page 7
AC Input: 85-264 VRMS
DC Output: 12/24/36/48V Semi-reg.
Power: 500 W Series
Grade: Industrial
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CONNECTOR DETAILS
OUTPUT CONNECTOR PINOUT (top side)
Pin 1
FAN_GOOD
Open collector with internal 5V pullup. See Figure A.
Pulsed low on fan failure, 100ms, 50% duty.
Short to VOUT(-) to disable fan.
Pin 2
AC_POWER_GOOD
Open collector with internal 5V pullup. See Figure B.
Pulled low on AC power dropout.
Pin 3
DC_POWER_GOOD
Open collector with internal 5V pullup. See Figure B.
Pulled low during startup ramp and within 5 ºC of
temperature shutdown threshold.
Pin 4
5V_STANDBY
5 V @ 50 mA available whenever AC power is applied.
Pin 5
VOUT(+)
Positive Output Voltage.
Pin 6
VOUT(+)
Positive Output Voltage.
Pin 7
VOUT(+)
Positive Output Voltage.
Pin 8
VOUT(+)
Positive Output Voltage.
Pin 9
Reserved
Reserved for future use.
Pin 10 Reserved
Reserved for future use.
Pin 11 REMOTE_ENABLE
Logic input. See Figure C.
Pull high to enable main output.
Pin 12 VOUT(–)
Negative Output Voltage.
Pin 13 VOUT(–)
Negative Output Voltage.
Pin 14 VOUT(–)
Negative Output Voltage.
Pin 15 VOUT(–)
Negative Output Voltage.
Pin 16 VOUT(–)
Negative Output Voltage.
Figure A: Fan status output / Fan enable input interface circuitry.
5V_STANDBY
1N4148
5k
AC_POWER_GOOD or
DC_POWER_GOOD
VOUT(+)
Positive Output Voltage.
Pin 2
VOUT(+)
Positive Output Voltage.
Pin 3
VOUT(+)
Positive Output Voltage.
Pin 4
VOUT(+)
Positive Output Voltage.
Pin 5
VOUT(–)
Negative Output Voltage.
Pin 6
VOUT(–)
Negative Output Voltage.
Pin 7
VOUT(–)
Negative Output Voltage.
Pin 8
VOUT(–)
Negative Output Voltage
2N3904
From AC/DC
Monitor
Circuitry
0.1 µF
VOUT(-)
Figure B: Power good interface circuitry.
5V_STANDBY
5V_STANDBY
12 V OUTPUT CONNECTOR PINOUT (bottom side)
Pin 1
10 Ohms
REMOTE_ENABLE
10 Ohms
5k
0.1 µF
To Enable
Circuitry
10k
VOUT(-)
Figure C: Remote enable interface circuitry.
MATING CONNECTORS
INDIVIDUAL INPUT CONNECTOR PINOUT
Pin 1
Ground
Pin 3
AC Neutral
Pin 5
AC Line
Product # AQ0500IUxx Series
Connector
Type
Contact
OUTPUT (16 pins)
Molex 430251600
Molex 430300008*
12V_OUTPUT (8 pins)
Molex 436450800
Molex 430300008*
INPUT
JST VHR-5N
JST SVH-41T-P1.1
* Each contact rated for a maximum of 5.5 A.
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Doc.# 005-005054 Rev. 1
09/04/08
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Technical Specification
AC Input: 85-264 VRMS
DC Output: 12/24/36/48V Semi-reg.
Power: 500 W Series
Grade: Industrial
PARALLEL OPERATION - MULTIPLE UNITS
Chassis configurations for Parallel Units
ACuQor units are available either open-frame or pre-mounted
at the factory. Up to 3 units can be mounted into a chassis, in
either side-by-side or stacked configurations. For a complete list of
options, see the “Part Numbering System” table on the last page,
under “Package Type”, along with the Mechanical Drawings pages.
Only side-by-side configurations can be populated with 500W units,
since each includes a thermal pad underneath.
Interconnection of Parallel Units
ACuQor units mounted in 2 and 3 unit chassis are not connected
together. This allows the physical routing and connectivity of the
external wiring to be customized to each application. The following
table summarizes the recommended wiring to operate multiple
units in parallel:
Specifications of Parallel Units
As a rule, units wired in parallel behave the same as single units.
Any specification will remain unchanged that is expressed in units
of voltage, time, frequency, or efficiency. Specifications expressed
in terms of power, current, or capacitance, should be scaled by the
number of units wired in parallel.
ACuQor units are individually calibrated at the factory, so that the
output voltage vs. output current characteristic is always consistent
(see Vout droop characteristic figures). As such, multiple units will
share output current accurately. Full current is guaranteed from a
bank of multiple units wired in parallel.
Output Connector Signal
Suggested Connection
Behavior with Multiple Units
REMOTE_ENABLE
Wire in parallel
Inputs activated simultaneously
FAN_GOOD
“
Wired-OR outputs – can be pulled low by any unit during an abnormal condition.
AC_POWER_GOOD
“
“
DC_POWER_GOOD
“
“
VOUT(+), VOUT(-)
“
Built-in droop characteristic ensures graceful current sharing.
12V_STANDBY*
“
“
5V_STANDBY
Do not wire in parallel
Fully regulated characteristic does not support current sharing. If placed in
parallel, only the output with the highest set-point will drive current.
*Note: Triple output models only.
Product # AQ0500IUxx Series
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Doc.# 005-005054 Rev. 1
09/04/08
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AC Input: 85-264 VRMS
DC Output: 12/24/36/48V Semi-reg.
Power: 500 W Series
Grade: Industrial
INSTALLATION INSTRUCTIONS
General: ACuQor AC/DC power supplies are intended for use
as components in industrial equipment. ACuQor units must be
properly installed within end use equipment before they can be
safely applied as described in this document. The suitability of
the ACuQor/equipment combination must be verified through end
product investigation.
Mounting: Refer to the Mechanical Drawings section. ACuQor
units are provided with threaded stainless-steel stand-offs or inserts
for mounting. This mounting hardware is internally connected to
the input connector protective-earth terminal for functional-earth
EMC control. Any orientation (vertical, horizontal, etc.) may be
used. Adequate air space should be provided over the fan intake
(top) and exhaust (sides) to allow for exchange of cooling air.
ACuQor is designed for a pollution degree 2 environment. The
suitability of the enclosed ACuQor mechanical assemblies must be
verified through end product investigation.
Encased models: A minimum of 5 mm electrical clearance
should be allowed from the connector ends of encased models.
Input: Refer to the Connector Details section for input connector wiring. ACuQor products require a single phase AC power
source of 100-240V 50/60Hz nominal. Refer to nameplate label
for input current ratings. A protective-earth connection is also
required. Minimum wire size of 18 AWG (0.8mm2) is recommended. Both sides of the AC line are internally fused (see table
for specific models). These fuses are not user replaceable.
MODEL
AQ0300
AQ0400
AQ0500
Input Fuses (in Both AC Lines)
Littelfuse 6.3A 250V 21606.3XEP
Littelfuse 6.3A 250V 21606.3XEP
Littelfuse 10.0A 250V 216010XEP
Product # AQ0500IUxx Series
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Output: Refer to the Connector Details section for output connector wiring and signal I/O functionality. Refer to nameplate
label for output current ratings. Main DC output (Vout+, Vout-)
pins should use 20 AWG (0.5mm2) wire size. Individual main
output pins should not be loaded to more than 5.5 A. For currents
greater than 5.5 A, multiple main output pins/wires must be used
in parallel. All signal I/O pins are referenced to Vout-.
EMC: ACuQor products have been tested to the EMC specifications listed in the Electrical Characteristics section. However, end
use equipment must be tested to verify EMC compliance.
Hipot Testing: ACuQor products are rated for Hipot testing
levels of 1500 Vac input to protective-earth, 500 Vac output to
protective-earth, and 3000 Vac input to output. When performing the 3000 Vac input to output test, the test voltage must be
balanced evenly 1500 Vac input and output to protective-earth.
Two oppositely phased test voltage sources or a single test voltage source with external balancing impedances (capacitors) may
be used to prevent overstressing input or output to protective-earth
insulation per IEC/ENC 60950-1.
Fuses Total
2
2
2
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Doc.# 005-005054 Rev. 1
09/04/08
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AC Input: 85-264 VRMS
DC Output: 12/24/36/48V Semi-reg.
Power: 500 W Series
Grade: Industrial
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PART NUMBERING SYSTEM
The part numbering system for SynQor’s ACuQor AC/DC power supplies follows the format shown in the table below.
Not all combinations make valid part numbers, please contact SynQor for availability.
Family
AQ
ACuQor series
of ac-dc semi-regulated
output power supplies
Output Power
0300: 300 W
0400: 400 W
0500: 500 W
0600: 600 W (2 x 300 W)
0800: 800 W (2 x 400 W)
0900: 900 W (3 x 300 W)
1000: 1000 W (2 x 500 W)
1200: 1200 W (3 x 400 W)
1500: 1500 W (3 x 500 W)
Grade
I: industrial
Range
U: universal
(85-264 VRMS)
Output Voltage
Package Type
(xx=Standard; xT=Triple)
(Correlates to Output Power)
12: 12 V
1T: 12 V / 5 & 12 V STBY
24: 24 V
2T: 24 V / 5 & 12 V STBY
36: 36 V
3T: 36 V / 5 & 12 V STBY
48: 48 V
4T: 48 V / 5 & 12 V STBY
E: 1 unit (3" x 5")
R: 2 units; flat
S: 2 units; stacked
T: 3 units; flat
U: 3 units; stacked
Thermal
Design
A: open frame
C: encased
Q: encased only
Options
Industrial Grade:
IND: Industrial
Example: AQ1000IU12RQIND
ACCESSORIES
SynQor offers a series of assemblies that can be ordered according to the table below. Mechanical drawings for these accessories are
available for download in pdf format from the SynQor website.
Part Number
Description
AQ-CBL-INPUT1C
Input mating cable with pre-stripped wire ends (36" long).
AQ-CBL-OUT1C
Output mating cable with pre-stripped wire ends (18" long).
AQ-CBL-OUT1CD
Same as AQ-CBL-OUT1C with an additional 8-pin connector.
AQ-CBL-OUT2C
AQ-CBL-OUT2CD
AQ-INSUL1M
AQ-EVAL-PRL3
Output mating cable with connectors on both ends (18" long).
Same as AQ-CBL-OUT2C with an additional 8-pin connector.
Single module bottom-side Mylar insulator for open frame mounting.
Evaluation board for up to three paralleled modules.
APPLICATION NOTES
A variety of application notes and technical white papers can be downloaded in pdf format from the SynQor website.
PATENTS
SynQor holds the following patents, one or more of which might apply to this product:
5,999,417
6,222,742
6,545,890
6,594,159
6,731,520
6,894,468
6,927,987
7,050,309
7,072,190
7,119,524
7,269,034
7,272,021
Contact SynQor for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
978-849-0600
888-567-9596
978-849-0602
[email protected]
www.synqor.com
155 Swanson Road
Boxborough, MA 01719, USA
Product # AQ0500IUxx Series
Phone 1-888-567-9596
6,577,109
6,896,526
7,085,146
7,272,023
Warranty: SynQor offers a two (2) year limited warranty. Complete warranty information is listed on our website or is available upon request from SynQor.
Limitation on use: SynQor’s products are not authorized for use and should not be
used, without the specific prior written approval of an authorized officer of SynQor
making specific reference hereto, in any life support system, nuclear facility or application, aircraft control application or any other application in which failure of the product
could reasonably result in harm to life, property or the environment.
Information furnished by SynQor is believed to be accurate and reliable. However,
no responsibility is assumed by SynQor for its use, nor for any infringements of patents
or other rights of third parties which may result from its use. No license is granted by
implication or otherwise under any patent or patent rights of SynQor.
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Doc.# 005-005054 Rev. 1
09/04/08
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