MD600xRWI Series 2:1 Input, SIP, High Isolation, 6W DC/DC Converters Electrical Specifications Specifications typical @ +25°C, nominal input voltage & rated output current, unless otherwise noted. Specifications subject to change without notice. Key Features: Input Parameter Conditions • 6W Output Power • Miniature SIP Case 5 VDC Input 12 VDC Input 24 VDC Input 48 VDC Input Input Voltage Range • 2:1 Input Voltage Range • 3,000 VDC Isolation • 36 Standard Models • Short Circuit Protected • -40°C to +65°C Operation • Single & Dual Outputs • Industry Standard Pin-Out Input Reflected Ripple Current Start Up Time Input Filter Min. 4.5 9.0 18.0 36.0 See Note 1 Capacitor Filter Typ. 5.0 12.0 24.0 48.0 30 30 Max. 9.0 18.0 36.0 75.0 Typ. ±1.0 Max. Units VDC mA P - P mS Output Parameter Output Voltage Accuracy Line Regulation Load Regulation Cross Regulation Ripple & Noise (20 MHz) Transient Recovery Time Transient Response Deviation Temperature Coefficient Output Short Circuit Conditions Min. VIN = Min to Max IOUT = 0% to 100% See Note 2 See Note 3 ±0.2 ±1.0 ±5.0 75 0.5 See Note 4 ±3.0 ±0.02 Continuous (Autorecovery) Units % % % % mV P - P mSec % %/°C General Parameter Isolation Voltage Isolation Resistance Isolation Capacitance Switching Frequency EMI Characteristics Parameter Radiated Emissions Conducted Emissions Conditions 60 Seconds Min. 3,000 1.0 Typ. Max. 50 100 Standard Level Class A Class A Criteria A; ±8 kV Air Criteria A; ±6 kV Contact Criteria A; 10V/m Criteria A; ±2 kV Criteria A; ±1 kV Criteria A; 10 Vrms Criteria A; 1A/m EN 55022 EN 55022 See Note 4 Pg 3 ESD EN 61000-4-2 RS EFT Surge CS PFMF See Note 6 Pg 3 See Note 6 Pg 3 Units VDC G pF kHz EN 61000-4-3 EN 61000-4-4 EN 61000-4-5 EN 61000-4-6 EN 61000-4-8 Environmental MicroPower Direct 292 Page Street Suite D Stoughton, MA 02072 USA T: (781) 344-8226 F: (781) 344-8481 E: [email protected] W: www.micropowerdirect.com Parameter Operating Temperature Range Operating Temperature Range Storage Temperature Range Cooling Humidity Physical Case Size Case Material Weight Conditions Ambient Case Min. -40 Typ. +25 -55 Free Air Convection RH, Non-condensing Max. +65 +105 +125 Units °C °C °C 95 % See Mechanical Drawing (Page 4) Non-Conductive Black Plastic (UL94-V0) 0.166 Oz (4.8g) Reliability Specifications Parameter MTBF Conditions MIL HDBK 217F, 25°C, Gnd Benign Min. 770 Typ. Max. Units kHours Min. Typ. Max. 15.0 25.0 50.0 100.0 260 Units Absolute Maximum Ratings Parameter Conditions Input Voltage Surge (1 Sec) Lead Temperature 5 VDC Input 12 VDC Input 24 VDC Input 48 VDC Input 1.5 mm From Case for 10 Sec Caution: Exceeding Absolute Maximum Ratings may damage the module. These are not continuous operating ratings. www.micropowerdirect.com VDC °C www.micropowerdirect.com Model Selection Guide Input Model Number Voltage (VDC) Output Current (mA) Voltage Current Current Full-Load No-Load (VDC) (mA, Max) (mA, Min) Fuse Efficiency Capacitive Rating Load (%, Typ) Slow-Blow (µF, Max) (mA) Nominal Range MD605S-03RWI 5 4.5 - 9.0 1,144 105 3.3 1,300 0.0 75 6,600 3,000 MD605S-05RWI 5 4.5 - 9.0 1,519 105 5.0 1,200 0.0 79 3,300 3,000 MD605S-09RWi 5 4.5 - 9.0 1,445 105 9.0 666 0.0 83 2,000 3,000 MD605S-12RWI 5 4.5 - 9.0 1,428 105 12.0 500 0.0 84 1,600 3,000 MD605S-15RWI 5 4.5 - 9.0 1,428 105 15.0 400 0.0 84 1,400 3,000 MD605S-24RWI 5 4.5 - 9.0 1,428 105 24.0 250 0.0 84 680 3,000 MD605D-05RWI 5 4.5 - 9.0 1,481 105 ±5.0 ±600 0.0 81 ±2,000 3,000 MD605D-12RWI 5 4.5 - 9.0 1,428 105 ±12.0 ±250 0.0 84 ±900 3,000 MD605D-15RWI 5 4.5 - 9.0 1,428 105 ±15.0 ±200 0.0 84 ±660 3,000 MD612S-03RWI 12 9.0 - 18.0 470 55 3.3 1,300 0.0 76 6,600 1,250 MD612S-05RWI 12 9.0 - 18.0 602 55 5.0 1,200 0.0 83 3,300 1,250 MD612S-09RWI 12 9.0 - 18.0 595 55 9.0 666 0.0 84 2,000 1,250 MD612S-12RWI 12 9.0 - 18.0 588 55 12.0 500 0.0 85 1,600 1,250 MD612S-15RWI 12 9.0 - 18.0 588 55 15.0 400 0.0 85 1,400 1,250 MD612S-24RWI 12 9.0 - 18.0 581 55 24.0 250 0.0 86 680 1,250 MD612D-05RWI 12 9.0 - 18.0 609 55 ±5.0 ±600 0.0 82 ±2,000 1,250 MD612D-12RWI 12 9.0 - 18.0 595 55 ±12.0 ±250 0.0 84 ±900 1,250 MD612D-15RWI 12 9.0 - 18.0 581 55 ±15.0 ±200 0.0 86 ±660 1,250 MD624S-03RWI 24 18.0 - 36.0 229 30 3.3 1,300 0.0 78 6,600 750 MD624S-05RWI 24 18.0 - 36.0 301 30 5.0 1,200 0.0 83 3,300 750 MD624S-09RWI 24 18.0 - 36.0 294 30 9.0 666 0.0 85 2,000 750 MD624S-12RWI 24 18.0 - 36.0 294 30 12.0 500 0.0 85 1,600 750 MD624S-15RWI 24 18.0 - 36.0 287 30 15.0 400 0.0 87 1,400 750 MD624S-24RWI 24 18.0 - 36.0 287 30 24.0 250 0.0 87 680 750 MD624D-05RWI 24 18.0 - 36.0 304 30 ±5.0 ±600 0.0 82 ±2,000 750 MD624D-12RWI 24 18.0 - 36.0 297 30 ±12.0 ±250 0.0 84 ±900 750 MD624D-15RWI 24 18.0 - 36.0 297 30 ±15.0 ±200 0.0 84 ±660 750 MD648S-03RWI 48 36.0 - 75.0 117 15 3.3 1,300 0.0 76 6,600 300 MD648S-05RWI 48 36.0 - 75.0 156 15 5.0 1,200 0.0 80 3,300 300 MD648S-09RWI 48 36.0 - 75.0 147 15 9.0 666 0.0 85 2,000 300 MD648S-12RWI 48 36.0 - 75.0 149 15 12.0 500 0.0 84 1,600 300 MD648S-15RWI 48 36.0 - 75.0 145 15 15.0 400 0.0 86 1,400 300 MD648S-24RWI 48 36.0 - 75.0 148 15 24.0 250 0.0 84 680 300 MD648D-05RWI 48 36.0 - 75.0 152 15 ±5.0 ±600 0.0 82 ±2,000 300 MD648D-12RWI 48 36.0 - 75.0 147 15 ±12.0 ±250 0.0 85 ±900 300 MD648D-15RWI 48 36.0 - 75.0 147 15 ±15.0 ±200 0.0 85 ±660 300 For Remote Control option, add suffix “R” to model number (i.e. MD624S-05RWI-R) Derating Curve Notes: 1. Start up time is specified at nominal input and with a constant resistive load. 2. Cross regulation is measured by monitoring one output set at 100% load while varying the second output from 25% to 100% load. 3. When measuring output ripple & noise, it is recommended that an external ceramic capacitor (0.1 µF typ.) be placed from the +VOUT to the -VOUT pins for single output units and from each output to common for dual output models. 4. Transient recovery is measured to within a 1% error band for a load step change of 25%. 5. Free air convection is typically 30 - 65 LFM. THe units should not be operated in still air (0 LFM). 6. Exceeding the absollute ratings could damage the unit. 7. It is recommended that a fuse be used on the input of a power supply for protection. See the Model Selection table above for the correct rating. 292 Page Street Ste D Stoughton, MA 02072 • TEL: (781) 344-8226 • FAX: (781) 344-8481 • E-Mail: [email protected] Typical Connection www.micropowerdirect.com For applications that require meeting EMC standards, the diagram above 5. Recommended values for components are: 7. The output filtering capacitor (C6) is a high frequency, low illustrates a typical connection of the MD600xRWI series. The units resistance electrolytic capacitor. Care must be taken in Component 12 VIN 24 VIN 48 VIN 5 VIN do not require external components to operate as specified. Some notes choosing this capacitor not to exceed the capacitive load C1 220 µF/25V on this diagram (starting with the input circuit) are: specification for the unit. Voltage derating of capacitors 22 µF/25V 10 µF/50V 10 µF/50V 2.2 µF/100V C2 1. An external fuse should be used in all power module applications. should be 80% or above The recommended fuse is shown in the model chart on page 2. 8. The drawings below show typical board layouts for the EMI 10 µH 10 µH 10 µH 15 µH LDM1 2. To protect against a surge, an external MOV is recommended on the circuit shown above (one for single output models and one 22 µF/25V 10 µF/50V 10 µF/50V 2.2 µF/100V C3 input. For a suggested value, contact the factory. for dual output units). 220 pF/3 kV 220 pF/3 kV 220 pF/3 kV 220 pF/3 kV C4 3. To protect against voltage spikes, it is recommended that a TVS be 9. In many applications simply adding input/output 220 pF/3 kV 220 pF/3 kV 220 pF/3 kV 220 pF/3 kV C5 used on the input. For a suggested value, contact the factory. capacitors will enhance the input surge protection 10 µF - 22 µF C6 4. The filtering components shown are needed to meet the conducted and reduce output ripple sufficiently. The value of emissions requirements for EN 55022 Class A.All components should the input capacitor can range from 220 µF to 330 µF, 6. To meet the requirements of EN 61000-4-4 and EN 61000-4-5, an external input capacitor be mounted as close to the converter as possible. depending on the needs of the application. The output is required for all models. The suggested value is 330 µF/100V. Contact the factory capacitor would typically be 10 µF. for more information Typical Board Layout: With External Filter Components for Single Output Unit Typical Board Layout: With External Filter Components for Dual Output Unit MicroPower Direct • 292 Page Street Ste D Stoughton, MA 02072 • TEL: (781) 344-8226 • FAX: (781) 344-8481 • E-Mail: [email protected] Remote ON/OFF Control www.micropowerdirect.com The MD600x-xxRWI is available with an optional remote control input. This input (pin 3) is current controlled. The unit operates when this input is open. When the input is “high” (current is flowing into the pin), the converter shuts down. The input current to this pin should be kept between 2 mA to 4 mA. The diagram at right shows a simple connection for the control pin. To order units with the control input, add a “-R” to the model number (i.e. MD605D-12RWI-R). Remote On/Off Parameter Supply On Supply Off Standby Input Current Min. 2 Typ. Max. Units Open or High Impedance 4 mA 2.5 mA Mechanical Dimensions Pin Connections Notes: • All dimensions are typical in inches (mm) • Tolerance x.xx = ±0.02 (±0.5) • Pin 1 is marked by a “dot” or indentation on the top of the unit Standard Model Pin Single Output 1 -VIN 2 +VIN 3 No Pin 5 No Pin 6 +VOUT 7 -VOUT 8 No Connection Remote Control Model Pin Single Output 1 -VIN 2 +VIN 3 Remote On/Off 5 No Connection 6 +VOUT 7 -VOUT 8 No Connection Pin 1 2 3 5 6 7 8 Pin 1 2 3 5 6 7 8 Dual Output -VIN +VIN No Connection No Connection +VOUT Common -VOUT Dual Output -VIN +VIN Remote On/Off No Connection +VOUT Common -VOUT For Remote Control option, add suffix “R” to model number (i.e. MD624S-05RWI-R) MicroPower Direct We Power Your Success - For Less! 292 Page Street Ste D Stoughton, MA 02072 • TEL: (781) 344-8226 • FAX: (781) 344-8481 • E-Mail: [email protected]