CHAMP CM6565GIP Noise free 16 pin self-start interleaved pfc with 180 degree phase shift crm pfc controller for 90/85 Datasheet

CM6565
Noise Free 16 pin Self-Start Interleaved PFC with
180 Degree Phase Shift CRM PFC Controller for 90+/85+
GENERAL DESCRIPTION
FEATURES
The CM6565 is the industry first 16 pin self-start interleaved ‹
Patent
PFC with 180 degree phase shift CRM PFC controller for
#5,804,950, #5,798,635, #6,091,233
total power supply system efficiency greater 90% or 85%. ‹
Industry first interleaved PFC with 180 phase shift
The CM6565 is like a combination of
two 180 degree ‹
CCM for EMI filter but CRM for PFC boost diodes
phase shift CM6561s plus a lot of light load efficiency boost ‹
Due to ZCS and about ZVS, it is about noise free
functions. CM6565 gives the best noise free performance of ‹
Design for LCD TV or 90+ power supply
the offline power supply. The desired frequency range for ‹
Critical Conduction Mode (CRM) = ZCS with about ZVS
each PFC controller should be above 35KHz.
‹
Current input multiplier, IAC (Patented)
‹
For 90+ system, an LLC or SRC should be the PWM
‹
For 85+ system, an Dual Forward or a half bridge should be
Mismatches
between
two
boost
converters
for
the
interleaved PFC can be less than +/-5%.
#5,565,761,
#5,747,977,
#5,742,151,
the PWM
Basically, it is like two 6561s work together with 180
degree phase shift plus light load improvements.
‹
‹
Voltage input; it will enhance input current THD and the
PGB pin also can be used to turn on the CM6900/CM6901
which is LLC/SRC controller for 90+ applications
‹
system will be less sensitive to the noise. The system can
reduce one resistor between ground and IAC, multiplier
At light load, PFC bulk will drop ~ 40V at low line and Slave
PFC will be disabled (Patented)
1. IAC (pin 1), Multiplier input pin: Current input instead of
VRMS does not need high voltage resistor; IAC determines
VRMS1 and VRMS2
‹
input pin.
AC Brown out by comparing VRMS2 with 1.25V on and
1.0V off
2. IAC (pin 1), Multiplier input pin: During the start up
condition (the VCC is less than UVLO, 13V), IAC is
‹
No bleed resistor during the start up (Patented)
‹
Can ON-OFF high voltage bipolar during the system start
connected to VCC, and the RAC resistor (between VIN pin
and IAC pin) serves as a bleed resistor. Once the VCC is
up (Patented)
‹
greater than UVLO, then, RAC resistor provides the sine
wave current from VIN pin to IAC pin. After VCC is greater
Therefore, the RAC resistor can be served as a bleed
Usually, the value of the RAC is from 4Mega to
10Meg ohm.
‹
voltage bipolar and a diode can be added for VCC during
the start-up, once VCC is greater than UVLO, 15V, IAC pin
will go low and turn off the high voltage bipolar.
4. For the fast load transient and line transient, a
transconductance error amplifier has been implemented
‹
GM for Fast line and load transient response (Patented)
‹
Soft Start pin at pin 6
‹
Open control loop protection/Tri-Fault Detect Comparator
for UL1950 (Patented)
‹
16.5V 50mA Shunt Regulator at VCC
‹
Micro power start-up current (60uA Typ.)
‹
Very low operating supply current (1.5mA Typ.)
‹
Internal start up timer
‹
1% precision 3mA Buffered 7.5V reference
‹
between the output pin VEAO and the input pin VFB to
replace the conventional OP.
Since transconductance
Precision output over voltage protection comparator with
2.75V threshold which is 10% increased from 2.5V.
3. IAC (pin 1), Multiplier input pin: During the start up, if the
system turn-on time needs to be fast, an external high
500mV Current Limit and about 130uS Current Loop Open
time out protection
than UVLO, the voltage of the IAC pin is around 1.4V.
resistor.
Filed
Totem pole driver output current: 30ohm (VCC=15V)
sourcing current and 15 ohm (VCC=15V) sink current
‹
16-Pin DIP/SOIC packages
amplifier does not need the local feed back (OP needs the
local feedback); therefore, its VFB can fast and accurately
sense OVP condition not like traditional OP, operational
amplifier can not sense VFB for OVP.
2008/10/09 Rev1.0
Champion Microelectronic Corporation
Page 1
CM6565
Noise Free 16 pin Self-Start Interleaved PFC with
180 Degree Phase Shift CRM PFC Controller for 90+/85+
5.
Open
Control
Loop
protection/Tri-Fault
Detect
Comparator on VFB pin for easy passing the single fault
protection test of the UL1950 regulation.
The CM6565’s interleaved PFC has two PFC controllers,
Master PFC and Slave PFC. The Slave PFC is lagged ~
180 degree phase shift from the Master PFC. Both PFC
controllers consisted of ZCS plus about ZVS functions. It
provides the high efficient of power supply at both full load
and at light load. To input EMI filter, the currents are
overlapping and it looks like a CCM boost system with
double frequency. The ZCS plus about ZVS on feature
reduce the EMI noise further.
It has a superior performance multiplier making the device
capable of working in universal input voltage range
applications with an excellent THD.
The totem pole output stage is capable of driving a power
MOS or IGBT with +500mA source and -1A sink currents.
The device is operating in transition mode and it is
optimized for Electronic Lamp Ballast application, AC-DC
adaptors and SMPS.
APPLICATIONS
‹
LCD TV
‹
Desktop PC Power Supply
‹
AC Adaptor
‹
Internet Server Power Supply
‹
IPC Power Supply
‹
UPS
‹
PIN CONFIGURATION
DIP-016 (P016)/SOP-016 (S08)
Top View
1
IAC
VEAO
16
2
ZCDmaster
VFB
15
Battery Charger
3
PG THL
Vref
14
‹
DC Motor Power Supply
4
Vrms1
VCC
13
‹
Monitor Power Supply
5
Vrms2
PFCOUT(Mas)
12
‹
Telecom System Power Supply
‹
Distributed Power
6
SS
PFCOUT(Sla)
11
7
PGB
8
Isense Master
2008/10/09 Rev1.0
Champion Microelectronic Corporation
GND
Isense Slave
10
9
Page 2
CM6565
Noise Free 16 pin Self-Start Interleaved PFC with
180 Degree Phase Shift CRM PFC Controller for 90+/85+
PIN DESCRIPTION
Pin No.
1
Symbol
IAC
Description
Min.
Operating Voltage
Typ.
Max.
Unit
1.4
During Normal Operation:
V
Multiplier input, it provides the information of line input
voltage.
It only needs one resistor (RAC) connected between line input
and IAC pin. The value of RAC typically is between 4 Mega
ohm to 10 Mega ohm
1
IAC
During the System Start up:
0
VCC+1V
V
-0.3
0.7
V
0.75
2.3
V
0
5
V
0
5
V
0
VCC
V
0
VCC
V
RAC serves as a bleed resistor for VCC pin
2
ZCDmaster
Master PFC Zero current detection input. The threshold of the
pin is 80mV. When ZCDmaster is greater than ~ 80mV,
PFCOUT (master) may go high. When ZCDmaster is less
than ~ 80mV, PFCOUT (master) is low.
3
PG THL
PG THL is an input I/O. The user can program the Low
Threshold of the Power Good which can determine the
comparator output of PGB (open drain) to be pulled high.
4
Vrms1
AC Brown out input.
It mirrors the IAC (pin1) current to Vrm1 and Vrms1 uses it
with Rrms1 and Crms1 to generate the first pole; then it uses
the second RC pole to interface with Vrms2 (pin5). AC brown
out uses the Vrms1 to determine brown out point. Its
threshold is 3V with 1V hysteresis.
5
Vrms2
Gain Modulator/Multiplier Vrms input. The value of Vrms2
should be 50% of Vrms1 average value.
6
SS
PFC Soft Start pin: It supplies ~ 8uA to SS pin. It provides a
close-loop soft start function during power supply start up.
PFC Soft Start function can just need a simple capacitor to
ground and it can be around 1uF.
7
PGB
PGB is the PG comparator output. The input of PGB
comparator is using Vfb (pin 15) to compare with the high
threshold, 2.365V (preset internally) and the low threshold,
PGTHL (pin 3, Set by user).
When 380V is ready, pin 7 is open-drain and it will be pulled
low.
2008/10/09 Rev1.0
Champion Microelectronic Corporation
Page 3
CM6565
Noise Free 16 pin Self-Start Interleaved PFC with
180 Degree Phase Shift CRM PFC Controller for 90+/85+
Pin No.
Symbol
Operating Voltage
Description
Min.
8
Isense Master The Input pin of the Master PFCCMP which is current sense
Typ.
Max.
Unit
0
2
V
0
2
V
0
VCC
V
0
VCC
V
18
V
comparator of the Master PFC control loop. The Power
MOSFET current is sensed by a resistor and the resulting
voltage needs to be filtered and it can be applied to this pin.
Its maximum threshold is about 500mV.
Its threshold is determined by the PFC multiplier output
current and it is a sine wave current.
Isense Master designed for cycle by cycle current shaping
and cycle by cycle current limit. It also determines when the
Isense Slave to turn off.
9
Isense Slave
The Input pin of the Slave PFCCMP which is current sense
comparator of the Slave PFC control loop. The Power
MOSFET current is sensed by a resistor and the resulting
voltage needs to be filtered and it can be applied to this pin.
Its maximum threshold is about 500mV.
Its threshold is determined by the PFC multiplier output
current and it is a sine wave current.
10
GND
Ground
11
PFCOUT
Slave PFC driver output; It can drive Power MOSFET and
(Slave)
IGBT with 30 ohm pulled up and 15 ohm pulled down.
PFCOUT
Master PFC driver output; It can drive Power MOSFET and
(Master)
IGBT with 30 ohm pulled up and 15 ohm pulled down.
VCC
Supply voltage:
12
13
10
15
It has a 50mA 16.5V shunt regulator.
14
Vref
1% Precision 7.5V Reference Pin and it sources maximum 3
7.5
V
mA
15
VFB
PFC transconductance voltage error amplifier input; it also
0
2.5
3
V
6
V
senses PFCOVP when VFB is greater than 2.75V and it also
turns off PFC when VFB is less than 0.5V. It is also the
Tri-Fault Protection input.
16
VEAO
2008/10/09 Rev1.0
PFC transconductance voltage error amplifier output;
Low Power Detect Comparator input
Champion Microelectronic Corporation
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Page 4
CM6565
Noise Free 16 pin Self-Start Interleaved PFC with
180 Degree Phase Shift CRM PFC Controller for 90+/85+
BLOCK DIAGRAM
VFB
15
VEAO
16
VRMS1
4
VRMS2
5
IAC
1
ZCDMASTER
2
ISENSE MASTER
8
ISENSE SLAVE
9
U8_SW
VCC
VREFOK UVLOB
U16_VEAO
VFB
SS 6
ISOFT
2.5V
2.25V
2V
IAC
U5_ZCDCMP
VEAO
+
+
+
+
+
MULO
VRMS1
VEAO
+
VRMS2
.
MULOUT
ISENSESLAVE
ISENSEMASTER
PFCMASTEROFFB
+
PFCSLAVEOFFB
-
ZCDMASTER
-
MASTERCLUB
U3_SRLATCH2
SB1
U1_DRIVER
Q
12 PFC MASTER OUT
SB2
GND
U12_SOFTPFC
VFB
-
-
LITCHB
RB1
QB
+
+
RB2
BLOCKWIRE
.
.
0.5V
VDCOKB
1V
ISENS MASTER
ISENSE SLAVE
U9_BLOCKWIRE
VEAO
SOFTPFC
VEAO
+
+
BLOCKWIREB
U14_DCOKCMP
VFB
PG THL 3
2.5V
U4_SRLATCH2
+
-
U10_VINOKCMP
DCOK
.
.
+
DCOKB
3V
2V
PGB
Q
U6_AND4
VINOK
-
U2_DRIVER
SB1
VRMS2
11 PFC SLAVE OUT
SB2
.
.
RB1
VINOKB
RB2
QB
7
U7_SYNC
MN1
U11_PFCOVPCMP
SYNCONB
VFB
MASTERON
+
GND
2.75V
2.5V
VCC 13
-
SLAVEON
PFCOVPCMP
UVLOB
VREFOK
SYNCOFFB
TOOLONGB
.
.
PFCOVPCMPB
VREF
D1_ZENER
GND
10
14
GND
VREF
ORDERING INFORMATION
Part Number
Temperature Range
Package
CM6565GIP
-40℃ to 125℃
16-Pin PDIP (P016)
CM6565GIS
-40℃ to 125℃
16-Pin SOP (S016)
Note:
1.G : Suffix for Pb Free Product
2.Initial Accuracy : TA=25℃
2008/10/09 Rev1.0
Champion Microelectronic Corporation
Page 5
CM6565
Noise Free 16 pin Self-Start Interleaved PFC with
180 Degree Phase Shift CRM PFC Controller for 90+/85+
ABSOLUTE MAXIMUM RATINGS
Absolute Maximum ratings are those values beyond which the device could be permanently damaged.
Parameter
Min.
Max.
Units
20
V
GND-0.3
VCC
V
GND – 0.3
VCC + 0.3
V
GND-0.3
6.3
V
GND – 0.3
8
V
ICC Current (Average)
100
mA
Iac Input Current
200
uA
5
mA
6
V
Zero Current Detector (ZCDmaster and PGTHL) (Source)
0.1
mA
Zero Current Detector (ZCDmaster and PGTHL) (Sink)
-0.1
mA
VCC MAX
IAC (after start up)
PFC OUT(Master) and PFC OUT (Slave)
VEAO
Voltage on Any Other Pin
Iref
Current Sense Input (ISENSEmaster and ISENSEslave)
-0.3
Junction Temperature
-40
150
℃
Storage Temperature Range
-65
150
℃
Operating Temperature Range
-40
125
℃
260
℃
PDIP-016
80
℃/W
SOP-016
150
Lead Temperature (Soldering, 10 sec)
Thermal Resistance (θJA)
2008/10/09 Rev1.0
Champion Microelectronic Corporation
Page 6
CM6565
Noise Free 16 pin Self-Start Interleaved PFC with
180 Degree Phase Shift CRM PFC Controller for 90+/85+
ELECTRICAL CHARACTERISTICS
unless otherwise stated, these specifications apply Vcc=+14V,
TA=Operating Temperature Range (Note 1)
CM6565
Symbol
Parameter
Test Conditions
Unit
Min.
Typ.
Max.
Supply Voltage Section (VCC)
Operating Range
After turn on
10
16.5
V
Turn-on Threshold
12.74
13
13.26
V
Hysteresis
2.85
3
3.15
V
Supply Current Section (VCC)
Start-up Current
Operating Supply Current
Before turn-on (VCC=12V)
60
μA
CL=1nF @ 70KHz
1.5
2
mA
16.75
17.4
V
5.7
V
Shunt Regulator (VCC)
Zener Threshold Voltage
Apply VCC with Iop=20mA
16.2
Voltage Error Amplifier (gmv)
Input Voltage Range
0
Transconductance
VNONINV = VINV, VEAO = 3.75V
TBD
48
TBD
μmho
TA=25℃
TBD
2.38
TBD
V
11V<VCC<18V
2.32
2.44
V
Note 2
-1.0
-0.5
μA
5.8
6.0
V
Voltage Feedback Input Threshold
Input Bias Current
Output High Voltage
Output Low Voltage
0.1
0.4
V
3
3.1
V
AC Brown Out
Vrms1
AC Brown Out Off Threshold
Vrms1
Brown Out Hysteresis
2.9
1
V
Vrms1
Mismatched Current Mirror Ratio
between IAC to Vrms
2008/10/09 Rev1.0
IAC = 25.28uA
Champion Microelectronic Corporation
-2
0
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%
CM6565
Noise Free 16 pin Self-Start Interleaved PFC with
180 Degree Phase Shift CRM PFC Controller for 90+/85+
ELECTRICAL CHARACTERISTICS (Conti.) Unless otherwise stated, these specifications apply
Vcc=+15V, TA=Operating Temperature Range (Note 1)
CM6565
Symbol
Parameter
Test Conditions
Unit
Min.
Typ.
Max.
Gain Modulator Section/ISENSEPFCmaster and ISENSEPFCslave (PFCCMP)
Iac = 25.28uA, Vrms2 = 1.125V,
Gain1 (for wafer sort only)
Vfb=2.25V
Iac = 32.8uA, Vrms2 = 1.45588V,
Gain2 (for wafer sort only)
Vfb=2.25V
Iac = 65.9uA, Vrms2 = 2.91 V,
Gain3 (for wafer sort only)
Vfb=2.25V
Iac = 79.44uA, Vrms2 = 3.51V,
Gain4
Vfb=2.25V
Iac = 25.28uA, Vrms2 = 1.125V,
Output Max. Slope; dVmul/dIAC1
Vfb=2.25V
Iac = 32.8uA, Vrms2 = 1.45588V,
Output Max. Slope; dVmul/dIAC2
Vfb=2.25V
Iac = 65.9uA, Vrms2 = 2.91 V,
Output Max. Slope; dVmul/dIAC3
Vfb=2.25V
Iac = 79.44uA, Vrms2 = 3.51V,
Output Max. Slope; dVmul/dIAC4
Vfb=2.25V
VEAO=6V, Vrms2=1.25V, IAC=30uA,
Maximum Multiplier output, Vmul
Imul x 4.24Kohm
TBD
5.33
TBD
TBD
4.08
TBD
TBD
1.89
TBD
TBD
1.52
TBD
TBD
19.6
TBD
K ohm
TBD
15.1
TBD
K ohm
TBD
7.29
TBD
K ohm
TBD
6.15
TBD
K ohm
0.475
0.5
0.525
V
-20
0
20
mV
PFCCMPmaster and PFCCMPslave
Miss-Matched Offset between
master and slave
Zero Current Detector (for ZCDmaster)
Input Threshold Voltage Rising Edge
Note 3
80
mV
Upper Clamp Voltage
IZCD=20μA
0.6
V
Lower Clamp Voltage
IZCD=-20uA
-0.6
V
Output Section PFCout (master) and PFCout (slave)
Iout=-20mA at room temp
15
30
ohm
Iout=-100mA at room temp
15
30
ohm
Iout=10mA, Vcc=9V at room temp
0.4
0.8
V
Iout=20mA at room temp
30
45
ohm
Iout=100mA at room temp
30
45
ohm
Output Voltage Rise Time
CL=1nF; Note 3
50
ns
Output Voltage Fall Time
CL=1nF; Note 3
40
ns
Output Low Rdson
Output High Rdson
2008/10/09 Rev1.0
Champion Microelectronic Corporation
Page 8
CM6565
Noise Free 16 pin Self-Start Interleaved PFC with
180 Degree Phase Shift CRM PFC Controller for 90+/85+
ELECTRICAL CHARACTERISTICS (Conti.) Unless otherwise stated, these specifications apply
Vcc=+14.5V, TA=Operating Temperature Range (Note 1)
CM6565
Symbol
Parameter
Test Conditions
Unit
Min.
Typ.
Max.
1.66
1.75
1.83
V
715
750
795
mV
2.70
2.75
2.85
V
6
10
mS
0.5
0.6
V
Light Load Threshold (Veao)
Light Load Threshold
Measure pin 7; an open drain
Hysteresis
Tri-Fault Detect Comparator
Fault Detect High
Time to Fault Detect High
Fault Detect Low
Sweep Vfb
0.1nF is connected Vfb pin
VFB=Vfault detect low to VFB=OPEN
Sweep Vfb
0.4
Restart Timer
Start Timer
Note 3
100
μs
Note 1: Limits are guaranteed by 100% testing, sampling, or correlation with worst-case test conditions.
Note 2: Includes all bias currents to other circuits connected to the VFB pin.
Note 3: Guaranteed by design, not 100% production test.
2008/10/09 Rev1.0
Champion Microelectronic Corporation
Page 9
CM6565
Noise Free 16 pin Self-Start Interleaved PFC with
180 Degree Phase Shift CRM PFC Controller for 90+/85+
Interleaved PFC:
CM6565 is the industry first interleaved PFC. The patented interleaved PFC idea was starting around mid 90. The
idea was to solve Qrr of 600V Boost diode at CCM. DCM boost does not have the Qrr issues, but DCM boost has
much higher ripple current and it increases switching loss and it causes the troubles of EMI circuits. The interleaved
PFC, it solves both ends. In the front end, two DCM boost converter currents combine together and it behaves like a
CCM with two times the frequency. From the lab data, its efficiency can be above 95% at full load without ultra fast
diodes.
CRM interleaved PFC can improve the efficiency of PFC further. CRM is ZCS at on time. By delaying the ZCD pin, it
can get about ZVS switching.
The 180 degree phase shift is done by the internal timer. The PFCOUT (master) is the clock of the timer. The slave
PFC does not have to sense any signal if the external boost inductor is matched well. Usually, the PFC sensing
resistor value at Isense Slave (pin 9) can use less than the resistor value of the Isense Master (pin 8) PFC sensing
resistor. It improves a bit of the efficiency.
To make PFC master and PFC slave components matched is important because it can reduce the power device
cost. Also, the matched components can be ensured both master and slave PFCs work at CRM mode. Without the
good matches, both PFC power device margin needs to over design to cover the worst mismatched condition.
Basically, it is like two 6561s work together with 180 degree phase shift + light load improvements.
Constant Power and Constant Bandwidth PFC:
The Gain Modulator with Vrms2, it keeps the power constant over universal line input. The Vrms1 and Vrms2 are
derived from IAC current. By deriving Vrms1 from IAC, it improves the light load efficiency and it reduces the circuit
and part counts. The product of Gain Modulator output current and Rmul determines the sine wave current and the
maximum value is about 500mV.
Boost Light Load Efficiency:
CM6565 is designed for both 90+ systems or 85+ systems.
For 90+ systems, CM6565 interleaved CRM PFC is ready to interface with CM6900 which is a secondary SRC+SR
controller or it can be interfaced with CM6901 which is a secondary LLC+SR controller. At light load, CM6565 will
drop the PFC bulk voltage from 380V to 342V and the slave PFC will be disabled. Only the master PFC is on during
the light load condition.
Boost Light Load Functions can be disabled by clamping pin 6 (SS) below 5V.
2008/10/09 Rev1.0
Champion Microelectronic Corporation
Page 10
CM6565
Noise Free 16 pin Self-Start Interleaved PFC with
180 Degree Phase Shift CRM PFC Controller for 90+/85+
IAC (PIN 1):
IAC serves several functions:
During the system Start-Up, IAC pin is connected to VCC; therefore, the external RAC which is between IAC and
line input voltage can be served as a Start-Up resistor (bleed resistor). Once VCC is greater than UVLO, 13V, IAC
pin will be connected to the multiplier input which is a current mirror and IAC voltage is about 1.4V.
Usually, the value of the RAC is between 4 Mohm to 10 Mohm.
Green Mode with Fast Start Up with high voltage bipolar and low voltage diode.
The following circuit can be used for the Fast Start Up, if the on time needs to be less than 100mS and Green Mode
Performance is needed.
RIVCCLIMIT
RAC 1
50K
4M
Q1
NPN
RAC 2
Line Input Voltage
100K
IAC
DLOWVOLTAGE
VCC
After VCC is greater than UVLO, IAC is connected to the input of the current mirror which is also the input of the
multiplier. This current input multiplier is less sensitive to the noise since it is sensing current instead of the voltage,
not like the conventional voltage input multiplier which senses the voltage and requires a two resistor network to
sense the line input voltage information.
2008/10/09 Rev1.0
Champion Microelectronic Corporation
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CM6565
Noise Free 16 pin Self-Start Interleaved PFC with
180 Degree Phase Shift CRM PFC Controller for 90+/85+
Vrms1 (PIN 4) and Vrms2 (PIN 5)
Vrms1 and Vrms2: These two pins will represent the rms value of the line input voltage information without using additional high
voltage resistors. Vrms1 will take the IAC current + RC filters to obtain the voltage level with the first pole and the first pole
frequency is about 12Hz. The second RC pole level at about 5 Hz is the Vrms2 level. Vrms1 takes this voltage information to
determine the AC Brown Out Level. When Vrms1 is above 3V, both PFCout(master) and PFCout(slave) start with Veao Soft Start.
When Vrms1 is below 2V, both Veao and SS are pulled down.
Vrms2 also is the input of Gain Modulator which provides the about constant power limit. The average value of 2 x Vrms2 needs
to equal to the average value of the Vrms1.
VFB (PIN 15)
VFB also serves several functions:
1.
Transconductance Amplifier speed up the load transient and the line transient.
2.
VFB PIN is the inverting input of Transconductance Amp, GM.
3.
Fast and Precision PFC Over Voltage Protection
4.
CM6565 is implemented with GM; therefore, it does not require a local feedback (Which is a must item for the Conventional
Operational Amplifier.) Its compensation network is connected between VEAO and GROUND and there is not feedback
compensation network between VEAO and VFB.
5.
Since there is no local feedback between VEAO and VFB, the VFB node can sense the PFC output voltage without any
delay; not like the conventional operational amplifier (It has 100mS time constant. This may stress the 380V PFC output
capacitor.) CM6565’s PFCOVP use the VFB pin to sense the PFC over voltage condition without any delay.
6.
Comply with UL1950, single fault protection without any additional external circuit. At VFB pin, CM6565 has been
implemented with the tri-fault protection circuit to ensure the system power supply can comply with the UL1950.
VEAO (PIN 16)
VEAO is the output pin of GM. It can be used as the conventional OP but we not suggest because it will dramatically slow down
the system speed. For the proper usage of the VEAO, the compensation network should be connected between VEAO and
GROUND.
VEAO pin also is the input pin of the low-power-detect comparator. When VEAO potential goes low, it means the power supply
system needs less power. When VEAO potential goes high, it means the power supply system needs more power. VEAO
potential represents the power status of the power supply. CM6565 uses the VEAO potential to determine if the power supply is
at either the light load or the heavy load.
ZCDmaster (PIN 2)
The master PFC will determine when the slave PFC to turn on. The ZCDmaster sense the demagnetized winding signal from the
master PFC boost inductor and its threshold is 80mV. It does not require a diode to rectify the signal. ZCDmaster is clamped
between -0.7V to +0.7V by two back-to-back diodes to ground. Do not sink or source more than 100uA. An RC filter may be
needed to obtain the best ZVS performance while ZCS is sure thing.
Layout notice : the resister of connect the inductor and IC must be close to IC (pin2).
2008/10/09 Rev1.0
Champion Microelectronic Corporation
Page 12
CM6565
Noise Free 16 pin Self-Start Interleaved PFC with
180 Degree Phase Shift CRM PFC Controller for 90+/85+
ISENSE master (PIN 8) and ISENSE slave (PIN 9)
Usually, ISENSE slave sensing function is reduced by reducing the PFC slave sensing resistor value to be less than 50% value of
PFC master sensing resistor. Adding a much smaller value of PFC slave sensing resistor is to protect against any catastrophic
fault conditions.
The ISENSE master is comparing the product of Gain Modulator Output current and Rmul and it provides the sine wave envelope
to obtain the sine wave input current. The maximum threshold voltage, which is the product of Gain Modulator output current and
Rmul, is about 500mV. A RC filter which has a 500Khz pole needs to be applied to avoid false triggered by the switching noise.
VCC (PIN 13)
CM6565’s turn on and turn off VCC is like the other PFC product family; on at 13V and off at 10V. It has 50mA zener/shunt
regulator threshold at ~ 16.75V at VCC. The minimum bypass capacitor should be greater than 1uF.
Vref (PIN 14)
Vref is 1% 3mA buffered 7.5V reference. It requires a 0.1uF to 0.01uF bypass capacitor to filter out the switching the noise.
SS (PIN 6)
SS pin 6 is the Soft Start Capacitor pin. CM6565 SS pin provides a close loop soft start for the interleaved CRM PFC.
The Charging Current is about 8uA. By clamping SS below 5V, it disables the 380V to 340V function at light load and both Master
and Slave are on at light load. When SS is above 5V, both light load functions are enabled.
2008/10/09 Rev1.0
Champion Microelectronic Corporation
Page 13
CM6565
Noise Free 16 pin Self-Start Interleaved PFC with
180 Degree Phase Shift CRM PFC Controller for 90+/85+
Interleaved CRM PFC (CM6565) Application Circuit
D28
HER108
D29
HER108
2
t
380VDC
MD1
6
9
RT1
2.5Ω/5A
ER806
ZCD_Vcc
12
1
5
+
12
-
4
2
4
R1
2.2M
SD1
ST1
400uH
VCCP
R5
30k
R4
2.2M
Q1
2N2222
C27
104pF
R6
1M
1
C9
220uF/450V
VCCP
MQ1
R8 11N60
10
Q2
2N2222
C28
104pF
3
R2
2.2M
2
R9
10
1
Q6
2N2907
1
1
D4
1N4148
R11
10K
R12 PFC Slave
0.075
Q7
2N2907
1
3
2
PFC Master
R3
2.2M
ISense Master
2
R7
500K
3
Q5
GMBTA44
SQ1
11N60
2
2
1
D5
1N4148
ISense Slave
R13
10K
R14
0.075
3
C74
C4
ER806
3
C73
3
C72
2
0.47uF/400V
FG
0.47uF/400V
3
2
C3
MT1
400uH
L4
10uH 1
0.47uF/400V
4
C1
0.56uF/250V
BD1
D10XB60
0.47uF/400V
1
2
3
D12
1N5406
3
1
2
3
T2
CM1
1
JA1
ACINJET
0.22uF/250V
F1
Fuse/250V5A
D10
R15
100k 1N4148
VCCP
R38
22K
U1 CM6565
PFC Master
1
2
R40
2.2M
3
4
C16
474pF
C26
474pF
R24
100K
R23
3K
R23-1 75K
5
6
C25 R20
103pF NC C18
104pF
7
R33
NC
R23-2 10K
8
IAC
VEAO
ZCDmaster
VFB
PG THL
Vref
Vrms1
VCC
Vrms2
PFCOUT(Master)
SS
PFCOUT(Slave)
PGB
GND
Isense Master
Isense Slave
16
15
14
13
VCCP
12
PFC Master
11
PFC Slave
C13 C10
R10
104pF 102pF 68K
R41
47K
R17
430K
C12
473pF
C11
0.47uF
10
9
R25
4.7K
ISense Slave
ISense Master
R26
4.7K
R37
10k C20
47pF
D7
1N4148
C19
47pF
D6
1N4148
Q8
2N2222
2
VCCP
+
C14
10uF/25V
Champion Microelectronic Corporation
D8
FM100
3
1
VREF
2008/10/09 Rev1.0
R39
1M
4.7K
R22
D11
15V
ZCD_Vcc
C15
10uF
Page 14
CM6565
Noise Free 16 pin Self-Start Interleaved PFC with
180 Degree Phase Shift CRM PFC Controller for 90+/85+
CM6565 + CM6901 Ninety-three Plus Desk Top Application Circuit
D28
HER108
PFC
D29
HER108
1
J2
PIN
380VDC
F1 Fuse/250V5A
MT1
400uH
1
2
3
R1
2.2M
C74
ST1
400uH
3
2
R7
500K
1
MQ1
11N60
D4
1N4148
2
ZD6
HZ9C3 TA
1
C69
1uF/50V
Q1
2N2222
1
R11
10K
Q6
2N2907
Q7
2N2907
R12
0.075
R9
10
D5
1N4148
1
3
PFC Master
Q2
2N2222
C9
220uF/450V
SQ1
11N60
2
3
Q26
2SD667
R8
10
1
R6
1M
R92
1K
R3
2.2M
C71
1uF
C70
1uF
3
R4
2M
SD1
ER806
VCCP
VCCP
2
R2
2M
VCCP
D23
1N4148
ER806
R13
10K
C10
102pF
R34
47K
R10
62K
R14
0.075
JP18
JUMP
3
3
MD1
D24
1N5406
2
4
C73
0.47uF/400V
1
0.47uF/400V
2
C72
4
L4
10uH 1
2
C4
RT1
2.5Ω/5A
RL1
835NL-1A-B-C 9V
1
2
+
0.47uF/400V
1
t
-
0.47uF/400V
3
Bead
4
3
4
1
1
CM1
L
H15
2
BD1
D10XB60
C5
220pF/250VAC
Bead
C3
0.22uF/250VAC
C6
220pF/250VAC
T2
4
2
N
H14
R15
HS
R38
2
R39
1M
22K
HS
C25
103pF
PFC Master
R90
2.2M
Vrms1
C77
102pF
3
4
C16
0.47uF
R23-2
10K
PG THL
Vref
VCC
PFCOUT(Master)
SS
7
R33
NC
VFB
Vrms2
6
PGIB/1
C18
1nF
R23-1
75K
VEAO
ZCDmaster
Vrms1
5
R23
3K
CM6565
IAC
2
R20
NC
R24
100K
C17
0.47uF
U1
1
PFCOUT(Slave)
PGB
8
PFC Slave
R17
430K
GND
Isense Master
Isense Slave
16
15
Vref/1
VCCP
14
C13
104pF
13
12
11
C23
0.1uF
PFC Slave
+
Vref/1
C14
47uF/25V
PC1A
817C
C19
47pF
10
R41
10K
PGIB/1
9
D7
1N4148
12VS
R40
4.7K
PFC Master
D6
1N4148
PGI
R42
1K
R25
4.7K
1
3
HS5
R45
3M
HS
C30
NC
5%
C28
100uF/25V
11.5TS
8
8TS
4
5
.
GND
BP
GND
EN
D14
SB10100
(10A/100V)
2
R47
20
+
1
4
U2 TNY277P
R54
30
C37
0.1UF/50V
14.50~15.10V
2A
3
R50
7.5K
VDD
C36
NC
ZD5
HZ15-2
12VSB
ZD3
NC
C35
10UF/25V
+
2
+
VCC
R49
D15
100
1N4007
(1A/1000V)
PC3A
817C
3
C32
1200uF/16V
3
R48
15K
4
C31
1
1
8
GND
C33
1000pF/50V
ON/OFF
Q11
2N2222
3
C39
NC
1
2
222M/250V Y1
2008/10/09 Rev1.0
ZD4
1N4745A
2
PC2B
LTV817
R58
C40
0.1UF/25V 10K
C41
NC
2
C68
1
CN2
CON2
D10
NC
R55
10K 1%
R56
150
R94
1K
IC1
KA431AZ1
R59
2.54K 1%
Champion Microelectronic Corporation
VCCP
15.2~16.8V
R53
10K
3
C38
10uF/50V
12VSB
R93
22
R51
3K
R52
1K
+
+12V
1
Q9
MPS651
2
7
D
D13 11TS
SF14
3
3
6
GND
+12VSB1
H26
7
2
C34
100uF/35V
ON/OFF
PC2A
LTV817
L1
DR6*8.3
1
85TS
5
2
6
C75
0.47uF
8TS
D12
BYV-26E
+
+12V
R96
47KΩ
T3
EE-19
1.4mH
R46
1M
VCC
ZD2
ZMM(15V)
C29
47uF/25V
1
ZD1
P6KE150A
+
+
ZD9
ZMM(11V)
Q27
2N7002
+
1
C76
100uF/400V
1
2
1
1
R95
4.7KΩ
R44
4.7KΩ
R43
1 1W(S)
12VS
Q8
2N2222
D11
EFM103 (1A/150V)
400uF/25V
380VDC
J1
PIN
D25
SF14
C27
104pF
R26
4.7K
C20
47pF
Standby
4
2
C12
473pF
1
2
1
3
2
1
C11
0.47uF
1M
HS1
1
2
HS2
1
Page 15
CM6565
Noise Free 16 pin Self-Start Interleaved PFC with
180 Degree Phase Shift CRM PFC Controller for 90+/85+
DC-DC
380VDC
C42
NC
12VSYNDRVL
6
Q13
IR F2804PBF
T4
2
C43
82nF/800V
27TS
L3
130nH/20A
R63
10Ω
10
Q15
2TS
IR F2804PBF
C52
NC
R65
47KΩ
C45
12VSYNDRVH
9
1
Q14
FCD11N60
DRVL
(OSCON)
2TS
1
10
R64
47KΩ
C49
0.1uF
470uF/16V
5
D17
1N4148
HS6
HS
+12VIS
8
+
+
C47
C46
+
2200uF/25V
11
7
2TS
C54 R98 + C53
0.1uF 10KΩ 680uF/25V
D18
EFM204
(2A/200V)
+
C50
0.1uF
C51
0.1uF
OUT
JP11
JUMP
IPLIMIT
-12V
IPLIMIT
R66
4.7
D19
BAV99
C48
R91
ZW 0.0023
-12V
H40
1
12
+12V
2
9
PQ3230
2
L2
160uh/QP2512
DRVHGND
R62
47KΩ
Lp(1.7mH)
2200uF/16V
R61
47KΩ
1
Q12
FCP11N60
R60
10Ω
3300uF/16V
DRVH
2
1
1
2
HS4
HS
D16
1N4148
C56
1uF/50V
C55
R67
105pF
470
D20
BAV99
12VS
SRC Controller
3
12VS
1
C57
47uF/25V
+
Q16
2N2222
2
R68
47KΩ
C58
1uF/50V
T5
EE-19
5
2
R69
47KΩ
1
+12V
D21
SCS140P
Q18
2N7002/SOT
C59
0.22uF/25V
R97
47K
R72
12K
+12V
6
3
Q19
BC817
R71
220KΩ
R70
100KΩ
2
7
Q20
2N2222
2
3
VREF
1
C62
NC
R84
220K
2
4
NC
R75
5.1KΩ
C60
102pF
R3
5
6
C63
1uF/16V
R77
100KΩ
R81 R82 R83
R85 R80
NC
10KΩ 43KΩ 150K 3M
SD
7
C61
333pF/25V
R86
C64
102pF 0
IPLIMIT
R87 R88
30K 1KΩ
8
VFB
FEAO
D_IN-
VREF
VCC
PRIDRV
PRIDRVB
D_IN+
SRDRV
DEAO
SRDRVB
CSS
GND
Ilim
RT/CT
C65
1uF/25V
DRVL
Q21
2N2907
12VS
U3 CM6901
Rset
DRVHGND
8
R73
316K 1%
1
DRVH
12VS
D22
SCS140P
PGI
R74
750
R78
3.3K
12VS
3
SD
Q17
2N2907
16
15
VREF
12VS
Q22
2N2222
14
R76
4.7Ω
13
12
12VSYNDRVH
11
10
9
12VS
R79
56KΩ
Q23
2N2907
VREF
C66
1000pF/25V
C67
0.1uF/25V
D26
SCS140P
12VS
Q24
2N2222
R89
4.7Ω
12VSYNDRVL
Q25
2N2907
2008/10/09 Rev1.0
Champion Microelectronic Corporation
D27
SCS140P
Page 16
CM6565
Noise Free 16 pin Self-Start Interleaved PFC with
180 Degree Phase Shift CRM PFC Controller for 90+/85+
Fan Protection
VS33
H1
H2
RT3-1
RT3-2
+12V 12VSB
1
3
1
H3
Q1
4401
PG
C1
103pF
R2
196 1%
R1
560
1
2
1
R3
3K
H5
D1
1N4148
TAC1
White
1
Fan900
Blue
SM
-12V
C12
0.01uF/50V
R25
0
R15
6.04K 1%
HZ11B2
H6
R10
330K
9
C9
27pF/50V
10
PS113A
R7
510
4
-12V
H5
FPO
PSON
C11
0.22uF/16V
SM
R4
22K
VS33
R12
5.6K
6
C6
0.1uF
5
VS33
+12V
+12V
R13
24K
REM
+12VIS +12V
3
Q3
KST2222A
1N4148
+12V
1
Q4
4401
1
R16
56k
R23
27K
R20
1.8K
R21
10K
R22
U2A
LM393D
C14
0.1uF/25V
2
C15
10nF
3
4.7K
C10
0.1uF
10nF
D7
8
1N4148
1N4148
1
1
PWM from Motherboard
180' out of phase
of commanded duty
cycle
P1 P2
PIN PIN
R24
10K
C13
1
D6
R26
100K
C16
1uF
R27
4.7K
VDD
JP1
JUMP
2008/10/09 Rev1.0
R8
18K
D3
SM
D5
1N4148
VS5
R11
3.3K
R14
100K 1%
R19
5.1K
C8
0.1uF/50V
1
4
+
-
D4
BAT54
R18
10K 1%
E2
C3
0.1UF/25V
0.1uF
7
4
H6
CTRL
E1
GND
1
RT3-2
DTC
3
FAN CMD
11
16
13
TL594
CT
RT
15
5
6
7
1
C7
0.1uF/25V
+12V
2N7002
2
C2
IC1
RT3-10K
ON/OFF
Q2
1
8
FBK
VCC
Black
2
H4
C4
470uF/16V
R6
1K
C1
3
14
1
REF
3
+
+12V
8
C2
U1
GND
3
+
12
VCC
2
R9
24.9K 1%
RT3-1
1
PGO
PGI
+
C5
0.1uF/25V
2
-
R5
5.90K 1%
1
PGI
4
3
2
1
Red
2
+12V
D2
1N4148
Champion Microelectronic Corporation
Page 17
R17
12K
CM6565
Noise Free 16 pin Self-Start Interleaved PFC with
180 Degree Phase Shift CRM PFC Controller for 90+/85+
PACKAGE DIMENSION
16-PIN PDIP (P016)
PIN 1 ID
θ
θ
16-Pin SOP (S016)
2008/10/09 Rev1.0
Champion Microelectronic Corporation
Page 18
CM6565
Noise Free 16 pin Self-Start Interleaved PFC with
180 Degree Phase Shift CRM PFC Controller for 90+/85+
IMPORTANT NOTICE
Champion Microelectronic Corporation (CMC) reserves the right to make changes to its products or to discontinue any integrated
circuit product or service without notice, and advises its customers to obtain the latest version of relevant information to verify,
before placing orders, that the information being relied on is current.
A few applications using integrated circuit products may involve potential risks of death, personal injury, or severe property or
environmental damage. CMC integrated circuit products are not designed, intended, authorized, or warranted to be suitable for
use in life-support applications, devices or systems or other critical applications. Use of CMC products in such applications is
understood to be fully at the risk of the customer. In order to minimize risks associated with the customer’s applications, the
customer should provide adequate design and operating safeguards.
HsinChu Headquarter
Sales & Marketing
5F, No. 11, Park Avenue II,
Science-Based Industrial Park,
HsinChu City, Taiwan
7F-6, No.32, Sec. 1, Chenggong Rd.,
Nangang District, Taipei City 115,
Taiwan R.O.C
T E L : +886-3-567 9979
F A X : +886-3-567 9909
http://www.champion-micro.com
T E L : +886-2-2788 0558
F A X : +886-2-2788 2985
2008/10/09 Rev1.0
Champion Microelectronic Corporation
Page 19
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