HAE100 HAE100 SERIES HALF-BRICK DC-DC CONVERTER 2:1 WIDE INPUT RANGE UP TO 100 Watts FEATURES APPLICATIONS • NO MINIMUM LOAD REQUIRED • 2250VDC INPUT TO OUTPUT BASIC INSULATION • UL60950-1, EN60950-1, & IEC60950-1 SAFETY APPROVALS • CE MARKED • COMPLIANT TO RoHS II & REACH 2250VDC ISOLATION REMOTE CONTROL UVP • WIRELESS NETWORK • TELECOM/DATACOM • INDUSTRY CONTROL SYSTEM • DISTRIBUTED POWER ARCHITECTURES • SEMICONDUCTOR EQUIPMENT OCP SCP OVP OTP TECHNICAL SPECIFICATION All specifications are typical at nominal input, full load and 25℃ otherwise noted Model Number Input Range Output Voltage Output Current @Full Load Input Current @ No Load Efficiency VDC 9 ~ 18 9 ~ 18 9 ~ 18 9 ~ 18 9 ~ 18 9 ~ 18 9 ~ 18 18 ~ 36 18 ~ 36 18 ~ 36 18 ~ 36 18 ~ 36 18 ~ 36 18 ~ 36 36 ~ 75 36 ~ 75 36 ~ 75 36 ~ 75 36 ~ 75 36 ~ 75 36 ~ 75 VDC 3.3 5 12 15 24 28 48 3.3 5 12 15 24 28 48 3.3 5 12 15 24 28 48 A 25 20 8.4 6.7 4.2 3.6 2.1 25 20 8.4 6.7 4.2 3.6 2.1 25 20 8.4 6.7 4.2 3.6 2.1 mA 155 150 180 180 90 100 100 90 150 185 185 85 85 85 80 90 90 90 40 40 40 % 90 91 91 91 90 90 90 91 93 93 93 92 92 92 91 93 93 93 92 92 92 HAE100-12S3P3 HAE100-12S05 HAE100-12S12 HAE100-12S15 HAE100-12S24 HAE100-12S28 HAE100-12S48 HAE100-24S3P3 HAE100-24S05 HAE100-24S12 HAE100-24S15 HAE100-24S24 HAE100-24S28 HAE100-24S48 HAE100-48S3P3 HAE100-48S05 HAE100-48S12 HAE100-48S15 HAE100-48S24 HAE100-48S28 HAE100-48S48 Maximum Capacitor Load µF 75700 40000 7000 4460 1750 1280 430 75700 40000 7000 4460 1750 1280 430 75700 40000 7000 4460 1750 1280 430 PART NUMBER STRUCTURE HAE100 - 48 Series Name Input Voltage (VDC) 12:9~18 24:18~36 48:36~75 S 05 - Output Quantity Output Voltage (VDC) S:Single 3P3:3.3 05:5 12:12 15:15 24:24 28:28 48:48 P TH HS Ctrl and Pin Options Through hole type(1) Assembly Option :Negative logic, : Thread 0.200" pin length TH: No thread L:Negative logic, 0.145" pin length P:Positive logic, 0.200" pin length S:Positive logic, 0.145"pin length : No Heat-sink Heat-sink type: HS: Height H=0.45” vertical fin, 7G-0021A-F HS1: Height H=0.24” horizontal fin, 7G-0022A-F HS2: Height H=0.24” vertical fin, 7G-0023A-F HS3: Height H=0.45” horizontal fin, 7G-0024A-F Terminal block type (2): T: Wall mounted TF: Wall mounted with EMC filter(3) TF1: Wall mounted with EMC filter can be connected to PE (3) (1) The module can’t equip Heat-sink with TH option. (2) Terminal block type only for 0.200” pin length. (3) EMI filter meet EN55022 Class A. 1 www.PDUKE.com 2014/04/30 HAE100 INPUT SPECIFICATIONS Parameter Conditions Operating input voltage range 12Vin(nom) 24Vin(nom) 48Vin(nom) 12Vin(nom) 24Vin(nom) 48Vin(nom) 12Vin(nom) 24Vin(nom) 48Vin(nom) Power up Remote ON/OFF 12Vin(nom) 24Vin(nom) 48Vin(nom) Start up voltage Shutdown voltage Start up time Constant resistive load Input surge voltage 1 second, max. Input filter Remote ON/OFF Referenced to –Vin pin OUTPUT SPECIFICATIONS Parameter Voltage accuracy Line regulation Load regulation Voltage adjustability Remote sense Ripple and noise Temperature coefficient Transient response recovery time Over voltage protection Over load protection Short circuit protection Conditions Low Line to High Line at Full Load No Load to Full Load Maximum output deviation is inclusive of remote sense % of Vout(nom) If remote sense is not being used, Sense pins should be connected to corresponding polarity OUTPUT pins. Measured by 20MHz bandwidth With a 4.7µF/50V X7R MLCC 3.3Vout, 5Vout 12Vout, 15Vout With a 4.7µF/50V X7R MLCC With a 4.7µF/50V X7R MLCC 24Vout, 28Vout With a 2.2µF/100V X7R MLCC 48Vout Isolation voltage 1 minute (Basic insulation) Isolation resistance Isolation capacitance Switching frequency Safety approvals 500VDC 2 Typ. Max. 9 18 36 12 24 48 18 36 75 9 18 36 VDC 7.5 16 34 25 25 -0.5 Min. VDC ms 36 50 100 Pi type Short or 0 ~ 1.2VDC Open or 3 ~ 12 VDC Open or 3 ~ 12 VDC Short or 0 ~ 1.2VDC 1 3 Typ. -1.0 -0.1 -0.1 -20 Unit VDC VDC mA mA Max. Unit +1.0 +0.1 +0.1 +10 10 % % % % % 75 100 200 300 mVp-p ℃ -0.02 +0.02 %/ 250 µs 115 130 % 110 140 % Continuous, automatics recovery 25% load step change % of Vout(nom); Hiccup mode % of Iout rated; Hiccup mode GENERAL SPECIFICATIONS Parameter Case material Base material Potting material Weight MTBF Negative logic DC-DC ON (Standard) DC-DC OFF Positive logic DC-DC ON (Option) DC-DC OFF Input current of Ctrl pin Remote off input current Min. 200 Conditions Input to Output Input (Output) to Case Min. 270 MIL-HDBK-217F, Full load www.PDUKE.com Typ. 2250 1600 1 Max. Unit VDC 300 GΩ pF kHz UL60950-1 EN60950-1 IEC60950-1 Metal FR4 PCB Silicone (UL94 V-0) 97g (3.42oz) 3.311×105 hrs 2500 330 2014/04/30 HAE100 ENVIRONMENTAL SPECIFICATIONS Parameter Operating case temperature Over temperature protection Storage temperature range Conditions Min. Typ. -40 Max. Unit ℃ ℃ ℃ +105 +115 Terminal block type Others Vertical direction by natural convection (20LFM) Module without assembly option Heat-sink type with 0.24" Height Heat-sink type with 0.45" Height Thermal impedance (1) -40 -55 +105 +125 ℃/W 6.7 5.4 4.7 Thermal shock Vibration Relative humidity MIL-STD-810F MIL-STD-810F 5% to 95% RH EMC SPECIFICATIONS Parameter Conditions EMI (2) EN55022 ESD Radiated immunity Fast transient (3) Surge (3) Conducted immunity EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Level Class A Class B Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Air ±8kV and Contact ±6kV 10V/m ±2kV EN55024 ±2kV 10Vr.m.s Note: 1. (1)Thermal test condition with vertical direction by natural convection (20LFM). (2) The heat-sink is optional and P/N: 7G-0021A-F , 7G-0022A-F , 7G-0023A-F , 7G-0024A-F. Please refer to heat-sink selection guide. 2. The HAE100 series standard module meets EN55022 Class A and Class B with external components. 3. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. Recommended 2 pcs of aluminum electrolytic capacitor (Nippon Chemi-con KY series, 220µF/100V) to connect in parallel. 4. CASE GROUNDING Connecting four screw bolts to shield plane will help to reduce the EMI. 5. For further information, please contact with P-DUKE. CAUTION: This power module is not internally fused. An input line fuse must always be used. ： 120 120 100 100 100 DC/DC module only Natural convection (20LFM) 100LFM 200LFM 300LFM 400LFM 500LFM Mount on 2U iron base-plate (dimension 19” X 3.5” X 0.063”) Natural convection (20LFM) Terminal block Natural convection (20LFM) 80 60 40 20 0 -20 60 Natural convection (20LFM) 100LFM 200LFM 300LFM 400LFM 500LFM 40 20 100 ℃ -40 120 -20 ℃ 100 120 HAE100-48S05 Derating Curve (Note 1) With 0.24” Height Heat-sink 96 96 90 90 84 78 72 60 36 40 44 52 56 60 64 INPUT VOLTAGE(V) 68 72 75 HAE100-48S05 Efficiency vs. Input Voltage Natural convection (20LFM) 100LFM 200LFM 300LFM 400LFM 500LFM 40 20 -40 -20 0 20 40 60 80 AMBIENT TEMPERATURE,TA( ) ℃ 100 120 HAE100-48S05 Derating Curve (Note 1) With 0.45” Height Heat-sink 78 72 Vin= 36V Vin= 48V Vin= 75V 60 48 60 84 66 Iout= 100% F.L Iout= 50% F.L Iout= 25% F.L 80 0 0 20 40 60 80 AMBIENT TEMPERATURE,TA( ) HAE100-48S05 Derating Curve (Note 1) 66 3 80 0 0 20 40 60 80 AMBIENT TEMPERATURE,TA( ) EFFICIENCY(%) EFFICIENCY(%) -40 OUTPUT POWER(%) 120 OUTPUT POWER(%) OUTPUT POWER(%) CHARACTERISTIC CURVE 10 20 30 40 50 60 70 % of FULL LOAD 80 90 100 HAE100-48S05 Efficiency vs. Output Load www.PDUKE.com 2014/04/30 HAE100 MECHANICAL DRAWING 1. All dimensions in inch (mm) 2. Tolerance :x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 3. Pin pitch tolerance ±0.01 (0.25) 4. Pin dimension tolerance ±0.004(0.1) 5. Mounting screws should always be used. 6. The screw locked torque: MAX 5.0kgf-cm(0.49N-m) PIN CONNECTION PIN DEFINE 1 -Vin 2 Case 3 Ctrl 4 +Vin 5 -Vout 6 -Sense 7 Trim 8 +Sense 9 +Vout DIAMETER 0.04 Inch 0.04 Inch 0.04 Inch 0.04 Inch 0.08 Inch 0.04 Inch 0.04 Inch 0.04 Inch 0.08 Inch EXTERNAL OUTPUT TRIMMING Output can be externally trimmed by using the method shown below. (100 + ∆ % ) − (100 + 2 ∆ % ) k Ω V R U = OUT 1 . 225 ∆ % ∆% 100 RD = − 2 k Ω ∆% HEAT-SINK TYPE OPTIONS Vertical Fin Orientation, Suffix:-HS, -HS2 Horizontal Fin Orientation, Suffix:-HS1, -HS3 HS: Height H=0.45” vertical fin, 7G-0021A-F HS1: Height H=0.24” horizontal fin, 7G-0022A-F HS2: Height H=0.24” vertical fin, 7G-0023A-F HS3: Height H=0.45” horizontal fin, 7G-0024A-F 1. All dimensions in inch (mm) 2. Tolerance :x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) TERMINAL BLOCK TYPE OPTION Wall mounted, Suffix: -T Terminal block type Weight Dimensions Wall mounted with EMC Filter, Suffix: -TF -T 200g (7.05oz) 3.35 x 2.40 x 1.10 inch (85.0 x 61.0 x 28 0mm) Wall mounted with EMC Filter, Suffix: -TF1 (Can be connected to PE ) -TF -TF1 280g (9.88oz) 287g (10.12oz) 3.35 x 2.40 x 1.47 inch (85.0 x 61.0 x 37.3 mm) 3.35 x 2.40 x 1.53 inch (85.0 x 61.0 x 38.8 mm) ψ0.17 inch (ψ4.3mm) Through hole (W×L) 2.126 x 3.071 inch (54.00 x 78.00 mm), 4For further information, please contact with P-DUKE. 4 www.PDUKE.com 2014/04/30