Omron G6S-2 Low signal relay Datasheet

Low Signal Relay
G6S
Suface Mount DPDT Relay
• High dielectric withstand voltage of 2,000 VAC between coil
and contacts (standard type); 1,500 VAC between contacts
of different polarity.
• Meets FCC Part 68 and Telcordia 2.5 kV surge withstand.
• European version certified for EN60950/EN41003 Supplementary Insulation at 250 V at Pollution Degree 2.
• Low power consumption of 140 mW (Non-latching)
• Available in through-hole and SMT terminals.
• Tape and reel or tube packaging.
• RoHS Compliant.
Ordering Information
■ Standard Version
.
Model
Non-latching
Terminal
Standard
Contact form
Gull-wing
DPDT
European Version*
Single coil latching
Dual coil latching
G6S-2F
G6S-2F-Y
G6SU-2F
Inside “L”
G6S-2G
G6S-2G-Y
G6SU-2G
G6SK-2F
G6SK-2G
PCB through-hole
G6S-2
G6S-2-Y
G6SU-2
G6SK-2
* Certified for EN60950/EN41003 Supplementary Insulation at 250 V (pollution degree 2)
Notes: 1. When ordering, add the rated coil voltage to the model number.
Example: G6S-2F DC12
Rated coil voltage
2. When ordering tape packing (surface mount models), add "-TR" to the model number.
Example: G6S-2F-TR DC12
Tape packing
"-TR" is not part of the relay model number. Therefore, it is not marked on the relay case.
3. Dual coil latching models are available with a High-sensitivity coil. (140 mW; 200 mW for DC24)
When ordering High-sensitivity dual coil latching models, add "-H” to the model number.
Example: G6SK-2G-H-TR DC5
High-sensitivity coil
Model Number Legend
G6S
1
2 3
4
DC
5
6
5. Packaging
None: Tube packaging
TR:
Tape and reel packaging
(Surface mount models)
1. Relay Function
None: Non-latching
U:
Single coil latching
K:
Dual coil latching
3. Terminal Shape
None: Through-hole
F:
Gull-wing surface mount
G:
Inside “L” surface mount
2. Contact Form
2: DPDT
4. Approved Standards
6. Rated Coil Voltage
3, 4.5, 5, 12, 24 VDC
None: UL/CSA
Y:
EN60950/EN41003
(Standard coil models - 5, 12, 24 VDC )
Low Signal Relay
G6S
79
Specification
■ Contact Data
Resistive load (cos φ = 1)
Load
Rated load
0.5 A at 125 VAC
2 A at 30 VDC
Ag (Au clad)
2A
250 VAC, 220 VDC
2A
62.5 VA, 60 W
10 μA, 10 mVDC
Contact material
Max. carry current
Max. operating voltage
Max. operating current
Max. switching capacity
Min. permissible load
Note: P level: λ60 = 0.1 x 10-6/operation
This value was measured at a switching frequency of 120 operations/min and the criterion of contact resistance is 50 Ω. This value may vary
depending on the operating environment. Always double-check relay suitability under actual operating conditions.
■ Coil Data
G6S - Standard Non-latching (G6S-2F, G6S-2G, G6S-2)
Rated
voltage
(VDC)
3
4.5
5
12
24
Rated
current
(mA)
46.7
31.0
28.1
11.7
8.3
Pick-up
voltage
Coil
resistance
(Ω)
64.3
145
178
1,028
2,880
75% max.
Dropout
Maximum
voltage
voltage
% of rated voltage
10% min.
200% max.@ 23°C
Approx. 140
170% max.@ 23°C
Approx. 200
Power consumption (mW)
G6SU - Standard Single Coil Latching (G6SU-2F, G6SU-2G, G6SU-2)
Rated
voltage
(VDC)
3
4.5
5
12
24
Rated
current
(mA)
33.3
22.2
20.0
8.3
6.3
Coil
resistance
(Ω)
90
203
250
1,440
3,840
Coil Inductance (H)
Set pick-up Reset pick-up
Power
Maximum volt(ref. value)
voltage
voltage
consumption
age
(mW)
Armature OFF Armature ON
% of rated voltage
0.108
0.069
75% max.
75% max.
180% max.
Approx. 100
@ 23°C
0.27
0.14
0.36
0.18
2.12
1.14
5.80
3.79
Approx. 150
G6SK - Standard Dual Coil Latching (G6SK-2F, G6SK-2G, G6SK-2)
Rated
voltage
(VDC)
3
4.5
5
12
24
Rated
current
(mA)
66.6
44.4
40
16.7
12.5
Coil
resistance
(Ω)
45
101
125
720
1,920
Coil Inductance (H)
Set
Reset
(ref. value)
pick-up
pick-up
voltage
voltage
Set
Reset
Armature Armature Armature Armature
% of rated voltage
OFF
ON
OFF
ON
0.045
0.035
0.032
0.045
75% max. 75% max.
0.12
0.074
0.082
0.14
0.14
0.088
0.098
0.16
0.60
0.41
0.46
0.54
1.98
1.23
1.34
2.23
Power
Maximum
consumption
voltage
(mW)
170% max. Approx. 200
@ 23°C
140% max. Approx. 300
@ 23°C
G6S - European Version, Non-latching (G6S-2F-Y, G6S-2G-Y, G6S-2-Y)
Rated
voltage
(VDC)
5
12
24
Note: 1.
2.
3.
4.
80
Rated
current
(mA)
40.0
16.7
9.6
Coil
resistance
(Ω)
125
720
2,504
Pick-up
voltage
75% max.
Dropout
Maximum
voltage
voltage
% of rated voltage
10% min.
170% max.@ 23°C
Power consumption (mW)
Approx. 200
Approx. 230
The rated current and coil resistance are measured at a coil temperature of 23°C with a tolerance of ±10%.
The operating characteristics are measured at a coil temperature of 23°C.
Pick-up voltage will vary with temperature.
The maximum voltage is the highest voltage that can be imposed on the relay coil.
Low Signal Relay
G6S
■ Characteristics
Contact resistance (See note 1)
75 mΩ max.
Operate (set) time (See note 2)
4 ms max. (mean value approx. 2.5 ms G6S; 2.0 ms G6SU, G6SK)
Release (reset) time (See note 2)
4 ms max. (mean value approx. 1.5 ms G6S; 2.0 ms G6SU, G6SK)
Bounce time
Approx. 0.5 ms
Max. operating frequency
Mechanical: 36,000 operations/hr
Electrical: 1,800 operations/hr (under rated load)
Insulation resistance (See note 3)
1,000 MΩ min. (at 500 VDC)
Dielectric strength
2,000 VAC, 50/60 Hz for 1 minute (G6S, G6SU) between coil and contacts
1,000 VAC, 50/60 Hz for 1 minute (G6SK) between coil and contacts
1,500 VAC, 50/60 Hz for 1 minute between contacts of different poles
1,000 VAC, 50/60 Hz for 1 minute between contacts of same pole
500 VAC, 50/60 Hz for 1 minute between set and reset coils (G6SK)
Surge withstand voltage
Vibration
Shock
Conforming to
Telcordia specs.
2,500 V (2 x 10 μS) between coil and contacts for G6S and G6SU
2,500 V (2 x 10 μS) between contacts of different poles
Conforming to
FCC Part 68
1,500 V (10 x 160 μS) between coil and contacts for G6SK
1,500 V (10 x 160 μS) between contacts of same pole
Mechanical durability
10 to 55 Hz; 5 mm double amplitude
Malfunction durability
10 to 55 Hz; 3.3 mm double amplitude
Mechanical durability
1,000 m/s2; approx. 100 G
Malfunction durability
750 m/s2; approx. 75 G
Ambient temperature
-40 to +85°C with no icing; -40 to +70°C with no icing (G6SK, DC24 coil)
Ambient Humidity
5% to 85% RH
Service life
Mechanical
100,000,000 operations min. (at 36,000 operations/hour)
Electrical
100,000 operations min. (2A@30VDC, resistive; 1,200 ops/hr.)
100,000 operations min. (0.5A@125VAC, resistive)
See “Characteristic Data”
Weight
Approx. 2g
Note: 1. The contact resistance was measured with 10 mA at 1 VDC with a voltage drop method.
2. Values in parentheses are typical values unless otherwise stated.
3. The insulation resistance was measured with a 500-VDC megohmmeter applied to the same parts as those used for checking
the dielectric strength (except between the set and reset coil).
4. Data shown are of initial value.
■ Characteristic Data
1000
1000
500
500
500
300
300
300
200
100
50
Contact resistance (mΩ)
1000
Contact resistance (mΩ)
Contact resistance (mΩ)
Service Life
200
100
50
200
100
50
30
30
30
20
20
20
10
10
0
0.2
0.6
0.4
6
0.8
Service life (x10 operations)
Resistive load: 10 mA, 10 VDC
Ambient temperature: +85˚
1.0
10
0
0.1
0.3
0.2
6
0.4
Service life (x10 operations)
Resistive load: 100 mA, 28 VDC
Ambient temperature: +85˚
0.5
0
0.2
0.4
0.6
0.8
1.0
Service life (x106 operations)
Resistive load: 100 mA, 50 VDC
Ambient temperature: +85˚
Low Signal Relay
G6S
81
Maximum Switching Capacity
Ambient Temperature vs.
Maximum Coil Voltage
AC resistive load
DC resistive load
Single Coil Latching
Dual Coil Latching
Maximum coil voltage (%)
Maximum coil voltage (%)
Switching current (A)
Non-latching
12 VDC max.
24 VDC
(G6S-Y, 12 VDC max.)
24 VDC
(G6S-Y)
G6SU
G6SK
12 VDC
max.
Ambient temperature (°C)
Switching voltage (V)
G6SK
24 VDC
Ambient temperature (°C)
Note: The maximum coil voltage refers to the maximum value in a varying range of
operating power voltage, not a continuous voltage.
Reference Data
Ambient Temperature vs. Switching Current
Single Coil Latching
Dual Coil Latching
Operating current (A)
Switching current (A)
Non-latching
12 VDC max.
24 VDC
(G6S-Y)
G6SU
12 VDC max.
G6SU
24 VDC
G6SK
12 VDC max.
24 VDC
(G6S-Y, 12 VDC
max.)
G6SK
24 VDC
Ambient temperature (°C)
Ambient temperature (°C)
Electrical Service Life
Dielectric Strength (Standard Version, Non-latching)
Detecting current: 1mA
500
50
50
40
40
Number of contacts (pcs.)
4
Service life (x10 operations)
100
30 VDC
70
50
30
Number of contacts (pcs.)
300
200
30
20
20
125 VAC
10
10
10
0
0.4
0.8
1.2
1.6
Rated operating current (A)
2.0
0
0
1000
1500
2000
2500
3000
Breakdown voltage (V)
Between coil and contacts
82
30
Low Signal Relay
G6S
3500
1000
1500
2000
2500
3000
Breakdown voltage (V)
Between contacts of different poles
Between contacts of same pole.
3500
Impulse Withstand Voltage (Standard Version, Non-latching)
(2 x 10 μs)
(10 x 160 μs)
3
3500
4000
4500
5000
Breakdown voltage (V)
5500
9
Number of contacts (pcs.)
Number of contacts (pcs.)
Number of contacts (pcs.)
6
0
(10 x 160 μs)
15
9
10
5
0
1500
6000
2000
Between coil and contacts
2500
3000
3500
Breakdown voltage (V)
Between contacts of same pole
6
3
0
4000
3500
4000
4500
5000 5500
Breakdown voltage (V)
6000
Between coil and contacts
Between contacts of different poles
Impulse Withstand Voltage (European version)
(2 x 10 μs)
(10 x 160 μs)
9
6
3
4000
4500
5000
5500 6000
Breakdown voltage (V)
10
5
0
1500
6500
Number of contacts (pcs.)
Number of contacts (pcs.)
Number of contacts (pcs.)
9
0
(10 x 160 μs)
15
2000
2500
3000
3500
Breakdown voltage (V)
4000
3
0
4000
4500
5000
5500
6000
Breakdown voltage (V)
6500
Between coil and contacts
Between contacts of different poles
Between contacts of same pole
Between coil and contacts
Between contacts of different poles
6
Dielectric Strength (European Version, Non-latching)
50
50
40
40
Number of contacts (pcs.)
Number of contacts (pcs.)
Detecting current: 1mA
30
20
30
20
10
10
0
0
1500
2000
2500
3000
3500
Breakdown voltage (V)
Between coil and contacts
4000
1500
2000
2500
3000
3500
Breakdown voltage (V)
4000
Between contacts of different poles
Between contacts of same pole
Low Signal Relay
G6S
83
Dimensions
Note: 1. All units are in millimeters unless otherwise indicated.
2. Coplanarity is 0.1 mm max.
■ Standard
G6S-2F, G6S-2F-Y
Tolerance: ±0.3
Terminal Arrangement/
Internal Connections
(Top View)
Footprint
(Top View)
Tolerance: ±0.1
Orientation mark
G6S-2G, G6S-2G-Y
Tolerance: ±0.3
Terminal Arrangement/
Internal Connections
(Top View)
Footprint
(Top View)
Tolerance: ±0.1
Orientation mark
G6S-2, G6S-2-Y
Tolerance: ±0.3
Terminal Arrangement/
Internal Connections
(Bottom View)
Orientation mark
84
Low Signal Relay
G6S
Footprint
(Bottom View)
Tolerance: ±0.1
Eight, 1-dia. holes
■ Single Coil Latching
G6SU-2F
Tolerance: ±0.3
Terminal Arrangement/
Internal Connections
(Top View)
7.3+0.2
G6SU-2G
Tolerance: ±0.3
7.3+0.2
Orientation mark
Terminal Arrangement/
Internal Connections
(Top View)
Footprint
(Top View)
Tolerance: ±0.1
Footprint
(Top View)
Tolerance: ±0.1
Orientation mark
G6SU-2
Tolerance: ±0.3
Terminal Arrangement/
Internal Connections
(Bottom View)
Footprint
(Bottom View)
Tolerance: ±0.1
Eight, 1-dia. holes
Orientation mark
Low Signal Relay
G6S
85
■ Dual Coil Latching
G6SK-2F
Tolerance: ±0.3
Terminal Arrangement/
Internal Connections
(Top View)
Footprint
(Top View)
Tolerance: ±0.1
Orientation mark
G6SK-2G
Tolerance: ±0.3
7.3+0.2
Terminal Arrangement/
Internal Connections
(Top View)
Footprint
(Top View)
Tolerance: ±0.1
Orientation mark
G6SK-2
Tolerance: ±0.3
Terminal Arrangement/
Internal Connections
(Bottom View)
Footprint
(Bottom View)
Tolerance: ±0.1
Orientation mark
Ten, 1-dia. holes
Recommended Soldering Method
(1) IRS Method (Mounting Solder: Lead)
(2) IRS Method (Mounting Solder: Lead-free)
Soldering
Soldering
220 to
240
180 to
200
150
Preheating
Preheating
90 to 120
20 to 30
Temperature (°C)
Temperature (°C)
Upper surface of case (peak):
255°C max.
Soldering
250 max.
230
180
150
Preheating
Relay
terminal
section
120 max.
Time (s)
Note: The temperature profile indicates the temperature on the PCB.
86
Low Signal Relay
G6S
30 max.
Time (s)
Packaging
Tube packing
Standard nomenclature
Tape packing (Surface mount versions)
When ordering, add “TR” before the rated coil voltage (e.g., G6S-2F-TR-DC12)
Note: TR is not part of the relay model number and will not be marked on the relay.
50 pcs per anti-static tube
■ Tape and Reel Dimensions (Surface Mount Models)
•
•
•
•
Tape type: TE2416R (Refer to EIAJ - Electronic Industrial Association of Japan)
Reel type: R24E (Refer to EIAJ - Electronic Industrial Association of Japan)
Relays per reel: 400
Reels per packing carton: 2 (800 relays)
29.5±1.0
G6S-2F, G6SU-2F, G6SK-2F, G6S-2F-Y
25.5±0.5
2±0.3
2±10.5
330
80
R1.0
13±0.2
G6S-2G, G6SU-2G, G6SK-2G, G6S-2G-Y
Cover tape
Carrier tape
Emboss tape
Orientation mark
Feed direction
■ Approvals
UL Recognized (File No. E41515) / CSA Certified (File No. LR31928) - - Ambient Temp. = 40°C
Type
G6S-2, G6S-2F, G6S-2G
Contact form
DPDT
Coil rating
2 to 48 VDC
2 to 24 VDC
G6SU-2, G6SU-2F, G6SU-2G
G6SK-2, G6SK-2F, G6SK-2G
G6SK-2-Y, G6SK-2F-Y, G6SK-2G-Y
Contact ratings
Number of test operations
6,000
3 A at 30 VDC (Resistive)
0.3 A at 110 VDC (Resistive)
0.5 A at 125 VAC (General Use)
EN60950 / EN41003
Type
G6S-2-Y, G6S-2F-Y, G6S-2G-Y
Contact form
DPDT
Isolation Category
Supplementary Isolation
Voltage
250 VAC
Note: 1. The rated values approved by each of the safety standards (e.g., UL and CSA) may be different from the performance characteristics
individually defined in this catalog.
2. In the interest of product improvement, specifications are subject to change.
Low Signal Relay
G6S
87
Precautions
• Use a DC power supply with 5% or less ripple factor to operate the coil.
• Do not use the G6S where subject to strong external magnetic fields.
• Do not use the G6S where subject to magnetic particles or excessive
amounts of dust.
• Do not reverse the polarity of the coil (+, −).
• Latching types are delivered in the reset position. We recommend
that a reset voltage be applied in advance to start operation.
• Do not drop the G6S or otherwise subject it to excessive shock.
• Remove the relay from the packing immediately prior to usage.
■ Correct use
Long-term Continuously ON Contacts
G6S (K) (-U) -2 Soldering
Using the Relay in a circuit where the Relay will be ON continuously
for long periods (without switching) can lead to unstable contacts
because the heat generated by the coil itself will affect the insulation,
causing a film to develop on the contact surfaces. We recommend
using a latching relay (magnetic-holding relay) in this kind of circuit. If
a single-side stable model must be used in this kind of circuit, we recommend using a fail-safe circuit design that provides protection
against contact failure or coil burnout.
• Soldering temperature: Approx. 250°C (At 260°C if the DWS
method is used.)
• Soldering time: Approx. 5 s max. (Approx. 2 s for the first time and
approx. 3 s for the second time if the DWS method is used.)
• Be sure to adjust the level of the molten solder so that the solder
will not overflow onto the PCB.
G6S (K) (-U) -2F Soldering
Relay Handling
Use the Relay as soon as possible after opening the moisture-proof
package. If the Relay is left for a long time after opening the moisture-proof package, the appearance may suffer and seal failure may
occur after the solder mounting process. To store the Relay after
opening the moisture-proof package, place it into the original package and sealed the package with adhesive tape.
The thickness of cream solder to be applied should be within a range
between 150 μm and 200 μm on Omron’s recommended PCB pattern.
In order to perform correct soldering, it is recommended that the correct
soldering conditions be maintained as shown below on the left side.
Correct Soldering
When washing the product after soldering the Relay to a PCB, use a
water-based solvent or alcohol-based solvent, and keep the solvent
temperature to less than 40°C. Do not put the Relay in a cold cleaning bath immediately after soldering.
Claw Securing Force During Automatic Mounting
During automatic insertion of Relays, be sure to set the securing
force of each claw to the following so that the Relay’s characteristics
will be maintained.
Incorrect Soldering
Relay
Terminal
Land
Heel fillet
is formed
PCB
Solder
Insufficient amount
of solder
Visually check that the relay is properly soldered.
C
A
B
Dimension A: 1.96 N max.
Dimension B: 4.90 N max.
Dimension C: 1.96 N max.
88
Low Signal Relay
G6S
Excessive amount
of solder
MEMO
Low Signal Relay
G6S
All sales are subject to Omron Electronic Components LLC standard terms and conditions of sale, which
can be found at http://www.components.omron.com/components/web/webfiles.nsf/sales_terms.html
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
OMRON ON-LINE
OMRON ELECTRONIC
COMPONENTS LLC
55 E. Commerce Drive, Suite B
Schaumburg, IL 60173
Global - http://www.omron.com
USA - http://www.components.omron.com
847-882-2288
Cat. No. X301-E-1c
Low Signal Relay
10/12
G6S
Specifications subject to change without notice
Printed in USA