HLG-240 240W Single Output Switching Power Supply series Features : Universal AC input / Full range Built-in active PFC function Protections: Short circuit / Over current / Over voltage / Over temperature Cooling by free air convection OCP point adjustable through output cable or internal potentiometer IP67 / IP65 design for indoor or outdoor installations Three in one dimming function (1~10Vdc or PWM signal or resistance) Suitable for LED lighting and street lighting applications Compliance to worldwide safety regulations for lighting Suitable for dry / damp / wet locations 5 years warranty (Note.10) 110 F HLG-240-12 A SELV IP65 IP67 Blank : IP67 rated. Cable for I/O connection. A : IP65 rated. Output voltage and constant current level can be adjusted through internal potentiometer. B : IP67 rated. Constant current level adjustable through output cable with 1~10Vdc or 10V PWM signal or resistance. C : Terminal block for I/O connection. Output voltage and constant current level can be adjusted through internal potentiometer. D (option) : IP67 rated. Timer dimming function, contact MEAN WELL for details. SPECIFICATION MODEL DC VOLTAGE HLG-240-12 HLG-240-15 HLG-240-20 HLG-240-24 HLG-240-30 HLG-240-36 HLG-240-42 HLG-240-48 HLG-240-54 12V 15V 20V 24V 30V 36V 42V 48V 54V 7.5 ~ 15V 10 ~ 20V 12 ~ 24V 18 ~ 36V 21 ~ 42V 24 ~ 48V 27 ~ 54V 6.7A 5.72A 5A 4.45A CONSTANT CURRENT REGION Note.4 6 ~12V OUTPUT RATED CURRENT 16A 15A 12A 10A 15 ~ 30V 8A RATED POWER 192W 225W 240W 240W 240W 241.2W 240.24W 240W 240.3W RIPPLE & NOISE (max.) Note.2 150mVp-p 150mVp-p 150mVp-p 150mVp-p 200mVp-p 250mVp-p 250mVp-p 250mVp-p 350mVp-p VOLTAGE ADJ. RANGE Note.6 11.2 ~ 12.8V 14 ~ 16V 18.6 ~ 21.4V 22.4 ~ 25.6V 28 ~ 32V 8 ~ 16A 4 ~ 8A 2.0% 1.0% 1.0% 1.0% 1.0% LINE REGULATION 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% LOAD REGULATION 2.0% 1.5% 1.0% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% Note.8 2500ms, 80ms at full load 15ms at full load Note.5 90 ~ 264VAC 230VAC /115VAC 47 ~ 63Hz PF>0.98/115VAC, PF>0.95/230VAC at full load (Please refer to "Power Factor Characteristic" curve) EFFICIENCY (Typ.) 90% 92% 90% 4A / 115VAC 2A / 230VAC COLD START 75A/230VAC 93% 93% Note.4 SHORT CIRCUIT OVER VOLTAGE OVER TEMPERATURE WORKING TEMP. WORKING HUMIDITY ENVIRONMENT STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT VIBRATION SAFETY STANDARDS Note.7 43 ~ 49V 105 NOTE 55 ~ 63V 60 ~ 67V 5 95 (TSW1) 5 (TSW1) Protection type : Shut down o/p voltage, recovers automatically after temperature goes down -40 ~ +70 (Refer to "Derating Curve") 20 ~ 95% RH non-condensing -40 ~ +80 , 10 ~ 95% RH 0.03%/ (0 ~ 50 ) 10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes UL1012, CAN/CSA-C22.2 No. 107.1-01, UL8750, CSA C22.2 No. 250.0-08, TUV EN61347-1, EN61347-2-13 independent (except for HLG-240 C type), UL60950-1, UL8750, TUV EN60950-1, IP65 or IP67 approved, J61347-1, J61347-2-13 I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25 / 70% RH Compliance to EN55015, EN55022 (CISPR22) Class B, EN61000-3-2 Class C ( ISOLATION RESISTANCE 48 ~ 54V Protection type : Shut down and latch off o/p voltage, re-power on to recover EMC PACKING 94% Protection type : Constant current limiting, recovers automatically after fault condition is removed Hiccup mode, recovers automatically after fault condition is removed 33 ~ 39V 13.5 ~ 18V 17.5 ~ 21.5V 23.5 ~ 27.5V 27 ~ 34V I/P-O/P:3.75KVAC DIMENSION 94% 95 ~ 108% SAFETY & WITHSTAND VOLTAGE EMC IMMUNITY MTBF 94% 93.5% <0.75mA / 240VAC LEAKAGE CURRENT EMC EMISSION 1.0% 127 ~ 373VDC POWER FACTOR (Typ.) OVER CURRENT 2.23 ~ 4.45A 230VAC /115VAC FREQUENCY RANGE AC CURRENT (Typ.) INRUSH CURRENT (Typ.) OTHERS 2.86 ~ 5.72A 2.5 ~ 5A 1.0% 1.0% 5 ~ 10A 2.5% VOLTAGE RANGE 7.5 ~ 15A 3.3 ~ 6.7A 6 ~ 12A VOLTAGE TOLERANCE Note.3 HOLD UP TIME (Typ.) PROTECTION 44.8 ~ 51.2V 50 ~ 57V Can be adjusted by internal potentiometer or through output cable CURRENT ADJ. RANGE SETUP, RISE TIME INPUT 33.5 ~ 38.5V 39 ~ 45V I/P-FG:1.88KVAC O/P-FG:0.5KVAC 50% load) ; EN61000-3-3 Compliance to EN61000-4-2,3,4,5,6,8,11, EN61547, EN55024, light industry level (surge 4KV), criteria A 207.9Khrs min. MIL-HDBK-217F (25 ) 244.2*68*38.8mm (L*W*H)(HLG-240-Blank/A/B) 251*68*38.8mm (L*W*H)(HLG-240-C) 1.3Kg; 12pcs/16.6Kg/0.84CUFT(HLG-240-Blank/A/B) 1.23Kg; 12pcs/15.8Kg/1.16CUFT(HLG-240-C) 1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. 2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor. 3. Tolerance : includes set up tolerance, line regulation and load regulation. 4. Constant current operation region is within 50% ~100% rated output voltage. This is the suitable operation region for LED related applications, but please reconfirm special electrical requirements for some specific system design. 5. Derating may be needed under low input voltages. Please check the static characteristics for more details. 6. Type A and type C only. 7. Safety and EMC design refer to EN60598-1, subject 8750(UL), CNS15233, GB7000.1, FCC part18. 8. Length of set up time is measured at cold first start. Turning ON/OFF the power supply may lead to increase of the set up time. 9. The power supply is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again. 10. Refer to warranty statement. HLG-240 240W Single Output Switching Power Supply Mechanical Specification Case No.954C series Unit:mm Blank:(HLG-240) 244.2 220.2 12 9.4 9.6 9.4 SJTW 18AWG 3C 300 20 T case -V(Black) +V(Red) 110.1 SJTW 14AWG 2C 34 34.2 68 300 20 FG (Green/Yellow) AC/L(Brown) AC/N(Blue) 4.2 4PL 38.8 T case: Max. Case Temperature. IP67 rated. Cable for I/O connection. A Type:(HLG-240-_A) 244.2 220.2 12 9.4 9.6 9.4 SJTW 18AWG 3C 300 20 T case 34 34.2 68 300 20 FG (Green/Yellow) AC/L(Brown) AC/N(Blue) -V(Black) +V(Red) 110.1 Vo ADJ. Io ADJ. SJTW 14AWG 2C 4.2 4PL 38.8 T case: Max. Case Temperature. IP65 rated. Output voltage and constant current level can be adjusted through internal potentiometer. (Can access by removing the rubber stopper on the case.) B Type:(HLG-240-_B) 244.2 220.2 12 9.6 300 20 9.4 T case 34 SJTW 18AWG 3C 9.4 110.1 SJTW 14AWG 2C SJTW 18AWG 2C 4.2 4PL -V(Black) +V(Red) DIM+(Blue) DIM-(White) T case: Max. Case Temperature. 38.8 FG (Green/Yellow) AC/L(Brown) AC/N(Blue) 34.2 68 300 20 File Name:HLG-240-SPEC 2012-02-21 HLG-240 240W Single Output Switching Power Supply series C Type:(HLG-240-_C) 251 220.2 15.4 8 8 T case 7.5 37 2 I/P 110.1 68 9.5 1 1 O/P 2 3 8 34 Vo ADJ. Io ADJ. 4.2 4PL 38.8 T case: Max. Case Temperature. Output voltage and constant current level can be adjusted through internal potentiometer. (Can access by removing the rubber stopper on the case.) AC Input Terminal Pin No. Assignment Pin No. 1 2 3 Assignment FG AC/L AC/N DC Output Terminal Pin No. Assignment Pin No. 1 2 Assignment -V +V D Type(option):(HLG-240-_D) 244.2 220.2 12 9.4 9.6 300 20 300 20 T case 34.2 68 FG (Green/Yellow) AC/L(Brown) AC/N(Blue) SJTW 14AWG 2C 9.4 34 SJTW 18AWG 3C -V(Black) +V(Red) 110.1 4.2 4PL 38.8 T case: Max. Case Temperature. IP67 rated. Timer dimming function, contact MEAN WELL for details. Block Diagram Fosc : 100KHz I/P EMI FILTER & RECTIFIERS POWER SWITCHING PFC CIRCUIT RECTIFIERS & FILTER +V -V DIM+ DIM(B Type) O.L.P. FG O.L.P. PFC CONTROL PWM & PFC CONTROL DETECTION CIRCUIT O.V.P. File Name:HLG-240-SPEC 2012-02-21 HLG-240 240W Single Output Switching Power Supply Derating Curve series Static Characteristics 100 230VAC 100 90 80 80 LOAD (%) LOAD (%) 70 100VAC 60 40 20 -40 -25 -10 0 15 30 50 AMBIENT TEMPERATURE ( 60 70 (HORIZONTAL) 60 50 40 90 100 125 135 145 155 165 175 180 200 230 264 INPUT VOLTAGE (V) 60Hz ) Power Factor Characteristic PF Constant Current Mode 1 .0 0 0 .9 8 0 .9 6 0 .9 4 0 .9 2 0 .9 0 0 .8 8 0 .8 6 0 .8 4 0 .8 2 0 .8 0 0 .7 8 2 3 0 V ac 1 1 5 V ac 50% 60% 70% 80% 90% 100% (240W) LOAD EFFICIENCY vs LOAD (48V Model) HLG-240 series possess superior working efficiency that up to 94% can be reached in field applications. 94 90 EFFICIENCY (%) 86 82 230Vac 78 115Vac 74 70 66 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD File Name:HLG-240-SPEC 2012-02-21 HLG-240 240W Single Output Switching Power Supply series DRIVING METHODS OF LED MODULE There are two major kinds of LED drive method "direct drive" and "with LED driver". A typical LED power supply may either work in "constant voltage mode (CV) or constant current mode (CC)" to drive the LEDs. Mean Well's LED power supply with CV+ CC characteristic can be operated at both CV mode (with LED driver, at area (A) and CC mode (direct drive, at area (B). (B) Constant Current area 100 Vo(%) (A) Constant Voltage area 50 (max.) (C) Hiccup Protection 50 Io (%) 95 Typical LED power supply I-V curve DIMMING OPERATION FG (Green/Yellow) AC/L(Brown) AC/N(Blue) -V(Black) +V(Red) HLG-240 DIM+(Blue) DIM-(White) Built-in 3 in 1 dimming function, IP67 rated. Output constant current level can be adjusted through output cable by connecting a resistance or 1 ~ 10Vdc or 10V PWM signal between DIM+ and DIM-. Please DO NOT connect "DIM-" to "-V". Reference resistance value for output current adjustment (Typical) OPEN 20K Single driver 60K 100K 10K 30K 40K 50K 70K 80K 90K Resistance Multiple drivers value (N=driver quantity for synchronized 10K /N 20K /N 30K /N 40K /N 50K /N 60K /N 70K /N 80K /N 90K /N 100K /N ----- dimming operation) Percentage of rated current 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~105% 1 ~ 10V dimming function for output current adjustment (Typical) Dimming value 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN Percentage of rated current 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~105% 10V PWM signal for output current adjustment (Typical): Frequency range :100Hz ~ 3KHz Duty value 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN Percentage of rated current 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~105% Using the built-in dimming function on B-type model can't turn the lighting fixture totally dark. Please refer to the connection method below to achieve 0% brightness of the lighting fixture connecting to the LED power supply unit. Dimming connection diagram for turning the lighting fixture ON/OFF : N FG L Switch Relay Adjuster 0~100K Ohms resistance 1~10V DC Voltage 10V PWM Signal Green/ Yellow Brown Blue AC/L HLG-240 B Type AC/N DIM+ DIMV(-) V(+) Blue White Black Red LED Lighting Fixture Using a switch and relay can turn ON/OFF the lighting fixture. 1.Output constant current level can be adjusted through output cable by connecting a resistance or 1~10Vdc or 10V PWM signal between DIM+ and DIM-. 2.The LED lighting fixture can be turned ON/OFF by the switch. File Name:HLG-240-SPEC 2012-02-21 HLG-240 240W Single Output Switching Power Supply series WATERPROOF CONNECTION Waterproof connector Waterproof connector can be assembled on the output cable of HLG-240 to operate in dry/wet/damp or outdoor environment. AC source HLG-240 I/P Size O/P Pin Configuration (Female) M12 Order No. Suitable Current 4-PIN 5A/PIN M12-04 10A max. Size Pin Configuration (Female) M15 5-PIN 5A/PIN M12-05 10A max. 2-PIN 12A/PIN M15-02 12A max. Order No. Suitable Current LED Lamp Cable Joiner CJ04-1 suitable for 14AWG~16AWG CJ04-2 suitable for 18AWG~22AWG 20 25 66 26 Up to four wires can be connected through this cable joiner by soldering or clamping by tools. LED Lamp HLG-240 O/P Wires CJ04 cable joiner can be purchased independently for user's own assembly. MEAN WELL order No. : CJ04-1, CJ04-2. Junction Box(Option ) 220.2 10 76 382.2 8.5 SJTW 18AWG 3C -V(Black) +V(Red) 32 68 FG (Green/Yellow) AC/L(Brown) AC/N(Blue) 61 8.5 6 5 SJTW 14AWG 2C 2- 5 3- PF 1/2" 3- PF 1/2" 150 20 35 38.8 150 20 Optional junction box available for A / Blank - type , please contact MEAW WELL for details. 86 File Name:HLG-240-SPEC 2012-02-21