Minmax MAU207 1w, high isolation sip, single & dual output dc/dc converter Datasheet

MAU200 Series
1W, High Isolation SIP, Single & Dual Output DC/DC Converters
Key Features
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Efficiency up to 81%
3000VDC Isolation
MTBF > 2,000,000 Hours
Low Cost
Input 5, 12 and 24VDC
Output 3.3,5,9,12,15,{5,{9,{12 and {15VDC
Temperature Performance -40] to +85]
UL 94V-0 Package Material
Internal SMD Construction
Industry Standard Pinout
Minmax's MAU200 1W DC/DC's are specially designed to
provide high levels of isolation 3000VDC in a miniature SIP
package.
The series consists of 27 models with input voltages of
5V, 12V and 24VDC which offers standard output voltages of
3.3V, 5V, 9V, 12V, 15V, ±5V, ±9V, ±12V and ±15VDC for a
wide choice.
The MAU200 series is an excellent selection for a variety
of applications including distributed power systems, mixed
analog/digital subsystems, portable test equipments, local
power networks and battery backed systems.
$
Low Cost
3000
VDC
I/O Isolation
Low Profile
Block Diagram
Single Output
Dual Output
+Vo
+Vin
+Vo
+Vin
Bipolar
Push-Pull
Inverter
Bipolar
Push-Pull
Inverter
-Vin
-Vin
-Vo
1
Com.
MINMAX
-Vo
REV:0 2005/04
MAU200 Series
Model Selection Guide
Model
Number
MAU201
MAU202
MAU203
MAU204
MAU205
MAU206
MAU207
MAU208
MAU209
MAU211
MAU212
MAU213
MAU214
MAU215
MAU216
MAU217
MAU218
MAU219
MAU221
MAU222
MAU223
MAU224
MAU225
MAU226
MAU227
MAU228
MAU229
Input
Voltage
Output
Voltage
VDC
VDC
3.3
5
9
12
15
{5
{9
{12
{15
3.3
5
9
12
15
{5
{9
{12
{15
3.3
5
9
12
15
{5
{9
{12
{15
5
(4.5 ~ 5.5)
12
(10.8 ~ 13.2)
24
(21.6 ~ 26.4)
Output Current
Max.
mA
260
200
110
84
67
{100
{56
{42
{34
260
200
110
84
67
{100
{56
{42
{34
260
200
110
84
67
{100
{56
{42
{34
Input Current
Min.
mA
5
4
2
1.5
1
{2
{1
{0.8
{0.7
5
4
2
1.5
1
{2
{1
{0.8
{0.7
5
4
2
1.5
1
{2
{1
{0.8
{0.7
Absolute Maximum Ratings
Min.
-0.7
-0.7
-0.7
-----
Max.
9
18
30
260
450
Unit
VDC
VDC
VDC
]
mW
Exceeding the absolute maximum ratings of the unit could cause damage.
These are not continuous operating ratings.
30
12
7
% (Max.)
10
10
8
7
7
10
8
7
7
8
8
5
5
5
8
5
5
5
8
8
5
5
5
8
5
5
5
@Max. Load
% (Typ.)
73
71
76
78
78
72
77
78
79
74
73
78
80
80
74
79
81
81
73
71
76
78
79
72
76
79
80
1. Specifications typical at Ta=+25], resistive load,
nominal input voltage, rated output current unless
otherwise noted.
2. Ripple & Noise measurement bandwidth is 0-20
MHz.
3. These power converters require a minimum
output loading to maintain specified regulation.
4. Operation under no-load conditions will not
damage these modules; however, they may not
meet all specifications listed.
5. All DC/DC converters should be externally fused at
the front end for protection.
Environmental Specifications
REV:0 2005/04
@No Load
mA (Typ.)
Efficiency
Notes :
Parameter
5VDC Input Models
Input Surge Voltage
12VDC Input Models
( 1000 mS )
24VDC Input Models
Lead Temperature (1.5mm from case for 10 Sec.)
Internal Power Dissipation
Parameter
Operating Temperature
Operating Temperature
Storage Temperature
Humidity
Cooling
@Max. Load
mA (Typ.)
235
281
260
258
258
278
262
258
258
96
114
106
105
104
113
106
104
105
49
59
54
54
53
58
55
53
53
Load
Regulation
Conditions
Ambient
Case
Min.
Max.
-40
+85
-40
+90
-40
+125
--95
Free-Air Convection
Unit
]
]
]
%
MINMAX
6. Other input and output voltage may be available,
please contact factory.
7. Specifications subject to change without notice.
2
MAU200 Series
Input Specifications
Parameter
Input Voltage Range
Model
Reverse Polarity Input Current
Min.
Max.
5V Input Models
4.5
5
5.5
12V Input Models
10.8
12
13.2
24V Input Models
21.6
24
26.4
---
---
0.3
All Models
Input Filter
Typ.
Unit
VDC
A
Internal Capacitor
Output Specifications
Parameter
Conditions
Output Voltage Accuracy
Min.
Typ.
Max.
Unit
---
{1.0
{3.0
%
Dual Output, Balanced Loads
---
{0.1
{1.0
%
Line Regulation
For Vin Change of 1%
---
{1.2
{1.5
Load Regulation
Io=20% to 100%
Output Voltage Balance
%
See Model Selection Guide
Ripple & Noise (20MHz)
%
---
65
100
mV P-P
---
---
150
mV P-P
Ripple & Noise (20MHz)
---
---
5
mV rms
Over Load
120
---
---
%
Temperature Coefficient
---
{0.01
{0.02
%/]
Ripple & Noise (20MHz)
Over Line, Load & Temp.
Output Short Circuit
0.5 Second Max.
General Specifications
Parameter
Conditions
Min.
Typ.
Max.
Unit
Isolation Voltage Rated
60 Seconds
3000
---
---
VDC
Isolation Voltage Test
Flash Tested for 1 Second
3300
---
---
VDC
Isolation Resistance
500VDC
10
---
---
G[
Isolation Capacitance
100KHz,1V
---
60
100
pF
70
100
120
KHz
2000
---
---
K Hours
Switching Frequency
MTBF
MIL-HDBK-217F @ 25], Ground Benign
Capacitive Load
Models by Vout
Maximum Capacitive Load
3.3V
5V
9V
12V
15V
{5V #
{9V #
{12V #
{15V #
Unit
220
220
220
220
220
100
100
100
100
uF
# For each output
Input Fuse Selection Guide
3
5V Input Models
12V Input Models
24V Input Models
500mA Slow - Blow Type
200mA Slow - Blow Type
100mA Slow - Blow Type
MINMAX
REV:0 2005/04
100
100
90
90
Efficiency (%)
Efficiency (%)
MAU200 Series
80
70
60
80
70
60
50
Low
Nom
50
High
Low
Nom
Input Voltage (V)
Efficiency vs Input Voltage ( Dual Output )
90
90
80
80
70
70
Efficiency (%)
Efficiency (%)
Efficiency vs Input Voltage ( Single Output )
60
50
60
50
40
40
30
30
20
10
20
40
60
80
20
100
10
20
40
Load Current (%)
100
100LFM
200LFM
Natural
convection
400LFM
40
20
100LFM
100
400LFM
200LFM
80
Output Power (%)
Output Power (%)
80
Efficiency vs Output Load ( Dual Output )
100
60
60
Load Current (%)
Efficiency vs Output Load ( Single Output )
80
High
Input Voltage (V)
60
Natural
convection
40
20
0
0
〜
-40
50
60
70
80
Ambient Temperature
90
100
110
50
60
70
80
Ambient Temperature
]
Derating Curve ( 3.3V, 5V & {5V )
REV:0 2005/04
〜
-40
90
100
110
]
Derating Curve ( all other output )
MINMAX
4
MAU200 Series
Test Configurations
In applications where power is supplied over long lines and
output loading is high, it may be necessary to use a capacitor
at the input to ensure startup.
Input Reflected-Ripple Current Test Setup
Input reflected-ripple current is measured with a inductor
Lin (4.7uH) and Cin (220uF, ESR < 1.0[ at 100 KHz) to
simulate source impedance.
Capacitor Cin, offsets possible battery impedance.
Current ripple is measured at the input terminals of the
module, measurement bandwidth is 0-500 KHz.
+
To Oscilloscope
+
Battery
+
Capacitor mounted close to the power module helps
ensure stability of the unit, it is recommended to use a good
quality low Equivalent Series Resistance (ESR < 1.0[ at 100
KHz) capacitor of a 2.2uF for the 5V input devices, a 1.0uF for
the 12V input devices and a 0.47uF for the 24V devices.
+Vin
Lin
Current
Probe
Cin
+Out
DC / DC
Converter
-Vin
DC Power
Source
Load
+Vin
+
+Out
DC / DC
Converter
Load
Cin
-
-Vin
-Out
-Out
Output Ripple Reduction
Peak-to-Peak Output Noise Measurement Test
Use a Cout 0.33uF ceramic capacitor.
Scope measurement should be made by using a BNC
socket, measurement bandwidth is 0-20 MHz. Position the
load between 50 mm and 75 mm from the DC/DC Converter.
+Vin
+Out
Single Output
DC / DC
Converter
-Out
+Vin
+Out
Dual Output
DC / DC
Converter
Com.
-Vin
-Out
+
Copper Strip
Cout
-Vin
A good quality low ESR capacitor placed as close as
practicable across the load will give the best ripple and noise
performance.
To reduce output ripple, it is recommended to use 1.0uF
capacitors at the output.
Copper Strip
Scope
Cout
Scope
+Out
Single Output
DC / DC
Converter
DC Power
Source
Resistive
Scope
Load
Cout
+Vin
-Vin
-Out
+
+Vin
+Out
Dual Output
DC / DC Com.
Converter
DC Power
Source
Resistive
Load
Cout
-
-
-Vin
Load
Cout
Load
-Out
Design & Feature Considerations
Maximum Capacitive Load
Thermal Considerations
The MAU200 series has limitation of maximum connected
capacitance at the output.
The power module may be operated in current limiting
mode during start-up, affecting the ramp-up and the startup
time.
For optimum performance we recommend 100uF
maximum capacitive load for dual outputs and 220uF
capacitive load for single outputs.
The maximum capacitance can be found in the data sheet.
Many conditions affect the thermal performance of the
power module, such as orientation, airflow over the module
and board spacing. To avoid exceeding the maximum
temperature rating of the components inside the power
module, the case temperature must be kept below 90°C.
The derating curves are determined from measurements
obtained in an experimental apparatus.
Input Source Impedance
The power module should be connected to a low
ac-impedance input source. Highly inductive source
impedances can affect the stability of the power module.
5
Position of air velocity
probe and thermocouple
15mm / 0.6in
MINMAX
50mm / 2in
Air Flow
DUT
REV:0 2005/04
MAU200 Series
Mechanical Dimensions
Connecting Pin Patterns
Top View ( 2.54 mm / 0.1 inch grids )
Single Output
3.2 [0.13]
0.5 [0.02]
10.2 [0.40]
19.5 [0.77]
2.54 [0.100]
2.1 [0.08]
5
6
0.50 [0.020]
7
1.3 [0.05]
2
0.25 [0.010]
1
Dual Output
T
18.5 [0.73]
T: 6.1(0.24) for 5V&12V Input Models
T: 7.1(0.28) for 24V Input Models
Tolerance
Pin
Millimeters
Inches
X.X{0.25
X.XX{0.01
X.XX{0.13
{0.05
X.XXX{0.005
{0.002
Pin Connections
Physical Characteristics
Pin
Single Output
Dual Output
1
+Vin
+Vin
2
-Vin
-Vin
5
-Vout
-Vout
6
No Pin
Common
7
+Vout
+Vout
Case Size
:
(5 & 12V Input)
Case Size
(24V Input)
:
Case Material :
Weight
:
19.5*6.1*10.2 mm
0.77*0.24*0.40 inches
19.5*7.1*10.2 mm
0.77*0.28*0.40 inches
Non-Conductive Black Plastic
2.2g (5 & 12V Input)
2.6g (24V Input)
The MAU200 converter is encapsulated in a low thermal resistance molding compound that has excellent resistance/electrical
characteristics over a wide temperature range or in high humidity environments.
The encapsulant and unit case are both rated to UL 94V-0 flammability specifications.
Leads are tin plated for improved solderability.
REV:0 2005/04
MINMAX
6
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