DATASHEET 48V MODULES FEATURES AND BENEFITS* TYPICAL APPLICATIONS Up to 1,000,000 duty cycles or 10 year DC life 48V DC working voltage Active cell balancing Temperature output Overvoltage outputs available High power density Hybrid vehicles Rail Heavy industrial equipment UPS systems PRODUCT SPECIFICATIONS ELECTRICAL BMOD0083 P048 B01 Rated Capacitance1 83 F 165 F Minimum Capacitance, initial1 83 F 165 F Maximum Capacitance, initial1 100 F 200 F 10 mΩ 6.3 mΩ 100 A 100 A 48 V 48 V 51 V 51 V 1,150 A 1,900 A 3.0 mA 5.2 mA Maximum ESR DC, initial 1 Test Current for Capacitance and ESR DC 1 Rated Voltage Absolute Maximum Voltage 2 Absolute Maximum Current Leakage Current at 25 C, maximum o 3 Maximum Series Voltage BMOD0165 P048 BXX 750 V 750 V Capacitance of Individual Cells11 1,500 F 3,000 F Stored Energy, Individual Cell11 1.5 Wh 3.0 Wh 18 18 Minimum -40oC -40oC Maximum 65oC 65oC Minimum -40oC -40oC Maximum 70oC 70oC Number of Cells TEMPERATURE Operating Temperature (Cell Case Temperature) Storage Temperature (Stored Uncharged) *Results may vary. Additional terms and conditions, including the limited warranty, apply at the time of purchase. See the warranty details and enclosed information for applicable operating and use requirements. Page 1 Document number: 1009365.13 maxwell.com DATASHEET 48V MODULES PRODUCT SPECIFICATIONS (Cont’d) PHYSICAL BMOD0083 B01 BMOD0165 BXX Mass, typical 10.3 kg 13.5 kg Power Terminals M8/M10 M8/M10 Recommended Torque - Terminal 20/30 Nm 20/30 Nm Vibration Specification SAE J2380 SAE J2380 Shock Specification SAE J2464 SAE J2464 IP65 IP65 Natural Convection Natural Convection Environmental Protection Cooling MONITORING / CELL VOLTAGE MANAGEMENT Internal Temperature Sensor NTC Thermistor NTC Thermistor Temperature Interface Analog Analog Cell Voltage Monitoring Overvoltage Alarm Overvoltage Alarm Deutsch DTM Deutsch DTM VMS 2.0 VMS 2.0 2,700 W/kg 3,300 W/kg 5,600 W/kg 6,800 W/kg 2.6 Wh/kg 3.9 Wh/kg 27 Wh 53 Wh 4,800 A 7,600 A RoHS UL810a (B01 & B06 only, 150 Volts) 2,500 VDC 2,500 VDC Connector Cell Voltage Management POWER & ENERGY Usable Specific Power, Pd4 Impedance Match Specific Power, Pmax 5 Specific Energy, Emax6 Stored Energy7 SAFETY Short Circuit Current, typical (Current possible with short circuit from rated voltage. Do not use as an operating current.) Certifications High-Pot Capability12 Page 2 Document number: 1009365.13 maxwell.com DATASHEET 48V MODULES TYPICAL CHARACTERISTICS THERMAL CHARACTERISTICS BMOD0083 B01 BMOD0165 BXX Thermal Resistance (Rca, All Cell Cases to Ambient), typical8 0.40oC/W 0.40oC/W Thermal Capacitance (Cth), typical 7,700 J/oC 13,000 J/oC Maximum Continuous Current (∆T = 15 °C)8 61 A, RMS 77 A, RMS Maximum Continuous Current (∆T = 40 °C) 100 A, RMS 130 A, RMS 1,500 hours 1,500 hours Capacitance Change 20% 20% ESR Change 100% 100% 10 years 10 years Capacitance Change 20% 20% ESR Change 100% 100% 1,000,000 cycles 1,000,000 cycles Capacitance Change 20% 20% ESR Change 100% 100% Test Current 100 A 100 A 4 years 4 years 8 LIFE DC Life at High Temperature1 (held continuously at Rated Voltage and Maximum Operating Temperature) (% decrease from minimum initial value) (% increase from maximum initial value) Projected DC Life at 25°C1 (held continuously at Rated Voltage) (% decrease from minimum initial value) (% increase from maximum initial value) Projected Cycle Life at 25°C1,9,10 (% decrease from minimum initial value) (% increase from maximum initial value) Shelf Life (Stored uncharged at 25°C) Page 3 Document number: 1009365.13 maxwell.com DATASHEET 48V MODULES ESR AND CAPACITANCE VS TEMPERATURE 180% Capacitance DC ESR Percentage change from value at 25°C 170% 160% 150% 140% 130% 120% 110% 100% 90% 80% -60 -40 -20 0 20 40 60 80 Temperature (°C) NOTES 1. Capacitance and ESRDC measured at 25°C using specified test current per waveform below. 2. Absolute maximum voltage, non-repeated. Not to exceed 1 second. 3. After 72 hours at rated voltage. Initial leakage current can be higher. 0.12V2 4. Per IEC 62391-2, Pd = ESR x mass DC 5. Pmax = 6. Emax = V2 4 x ESRDC x mass ½ CV2 3,600 x mass 7. Estored = ½ CV2 3,600 Page 4 Document number: 1009365.13 maxwell.com 8. ∆T=IRMS2 x ESR x Rca 9. Cycle using specified test current per waveform below. 10. Cycle life varies depending upon application-specific characteristics. Actual results will vary. 11. Per United Nations material classification UN3499, all Maxwell ultracapacitors have less than 10 Wh capacity to meet the requirements of Special Provisions 361. Both individual ultracapacitors and modules composed of those ultracapacitors shipped by Maxwell can be transported without being treated as dangerous goods (hazardous materials) under transportation regulations. 12. Duration = 60 seconds. Not intended as an operating parameter. DATASHEET 48V MODULES MOUNTING RECOMMENDATIONS MARKINGS Please refer to the user manual for installation recommendations. Products are marked with the following information: Rated capacitance, rated voltage, product number, name of manufacturer, positive and negative terminal, warning marking, serial number. 4 B01 BMOD0083 P048 M10 NEGATIVE TERMINAL 3 121 2 191 W MAX 156.5 1 1 174.2 1 54.3 1 D 2 8X 307.5 1 2X 116.4 2 8.7 0.25 THRU 121.2 1 170 0.25 C 2X 36.8 2 M8 POSITIVE TERMINAL VENT 10 0.5 34 2 10 0.5 33.5 1 396.2 0.25 418LMAX MONITOR CABLE 50 5 229 5 B 360 25 179H1 MAX 104H2 MAX A SIZE CAGE CODE B 68911 SCALE 4 3 B-PG1 REV A 7/01 Part Description BMOD0083 P048 B01 L (max) 418 Dimensions (mm) W (max) H1 (max) 194 126 1:5 DOC. NO. Document number: 1009365.13 maxwell.com 107175B REV 1015531 2 2 1 H2 (max) Package Quantity 106 1 Product dimensions are for reference only unless otherwise identified. Product dimensions and specifications may change without notice. Please contact Maxwell Technologies directly for any technical specifications critical to application. Page 5 PART NO. SHEET DATASHEET 48V MODULES 4 3 BMOD0165 P048 BXX M10 NEGATIVE TERMINAL 121 2 191 W MAX 156.5 1 1 174.2 1 54.3 1 D 2 8X 307.5 1 2X 116.4 2 8.7 0.25 THRU 121.2 1 170 0.25 C 2X 36.8 2 M8 POSITIVE TERMINAL VENT 10 0.5 34 2 10 0.5 33.5 1 396.2 0.25 418LMAX MONITOR CABLE 229 5 50 5 360 25 B 179H1 MAX 157H2 MAX A SIZE Part Description 4 Dimensions (mm) W (max) H1 (max) L (max) BMOD0165 P048 BXX* B-PG1 REV A 7/01 3 418 194 179 CAGE CODE B 68911 1:5 DOC. NO. PART NO. 108657B H2 (max) Package Quantity 157 1 2 SCALE REV 1015380 1 1 *Refer to user manual for product variant details. Product dimensions are for reference only unless otherwise identified. Product dimensions and specifications may change without notice. Please contact Maxwell Technologies directly for any technical specifications critical to application. All products featured on this datasheet are covered by the following U.S. patents and their respective foreign counterparts: 6643119, 7180726, 7295423, 7342770, 7352558, 7384433, 7440258, 7492571, 7508651, 7580243, 7791860, 7816891, 7859826, 7883553, 7935155, 8072734, 8098481, 8279580, and patents pending. Maxwell Technologies, Inc. Global Headquarters 3888 Calle Fortunada San Diego, CA 92123 USA Tel: +1 858 503 3300 Fax: +1 858 503 3301 Maxwell Technologies SA Route de Montena 65 CH-1728 Rossens Switzerland Tel: +41 (0)26 411 85 00 Fax: +41 (0)26 411 85 05 Maxwell Technologies, GmbH Leopoldstrasse 244 80807 München Germany Tel: +49 (0)89 / 4161403 0 Fax: +49 (0)89 / 4161403 99 Maxwell Technologies Shanghai Trading Co. Ltd. Unit A2,C 12th Floor Huarun Times Square 500 Zhangyang Road, Pudong New Area Shanghai 200122, P.R. China Phone: +86 21 3852 4000 Fax: +86 21 3852 4099 MAXWELL TECHNOLOGIES, MAXWELL, MAXWELL CERTIFIED INTEGRATOR, ENABLING ENERGY’S FUTURE, BOOSTCAP, C CELL, D CELL and their respective designs and/or logos are either trademarks or registered trademarks of Maxwell Technologies, Inc. and may not be copied, imitated or used, in whole or in part, without the prior written permission from Maxwell Technologies, Inc. All contents copyright © 2013 Maxwell Technologies, Inc. All rights reserved. No portion of these materials may be reproduced in any form, or by any means, without prior written permission from Maxwell Technologies, Inc. Page 6 Document number: 1009365.13 maxwell.com Maxwell Technologies Korea, Ltd. Room 1524, D-Cube City Office Tower, 15F #662 Gyeongin-Ro, Guro-Gu, Seoul, 152-706 South Korea Phone: +82 10 4518 9829 SHEET