MIL-PRF-38534 CERTIFIED M.S.KENNEDY CORP. 29 AMP, 75V, 3 PHASE MOSFET BRIDGE WITH INTELLIGENT INTEGRATED GATE DRIVE 4401 4707 Dey Road Liverpool, N.Y. 13088 (315) 701-6751 FEATURES: 75 Volt Motor Supply Voltage 29 Amp Output Switch Capability, All N-Channel MOSFET Output Bridge 100% Duty Cycle High Side Conduction Capable Suitable for PWM Applications from DC to 100KHz Shoot-Through/Cross Conduction Protection Undervoltage Lockout Protection Programmable Dead-Time Control Low Active Enable for Bridge Shutdown Control Non-Hermetic Isolated Case for High Voltage Isolation Available with 4 Lead Bend Options DESCRIPTION: The MSK 4401 is a 3 phase MOSFET bridge plus drivers in a convenient isolated plastic power package. The module is capable of 29 amps of output current and 75 volts of DC bus voltage. It has a full line of protection features, including undervoltage lockout protection of the bias voltage, cross conduction control and a user programmable dead-time control for shoot-through elimination. In addition, the bridge may shut down by using the ENABLE control. The MSK 4401 provides good thermal conductivity for the MOSFETs due to isolated plate design that allows direct heat sinking of the device without insulators. EQUIVALENT SCHEMATIC PIN-OUT INFORMATION TYPICAL APPLICATIONS 3 Phase Brushless DC Servo Control Fin Actuator Control Gimbal Control 3 Phase AC Induction Motor Control HVAC Blower Control 1 2 3 4 5 6 7 8 9 10 1 BH BL AL AH SWR VBIAS EN CL CH GND 20 19 18 17 16 15 14 13 12 11 AØ AØ V+ V+ BØ BØ CØ CØ RSENSE RSENSE Rev. H 1/11 ABSOLUTE MAXIMUM RATINGS V+ High Voltage Supply 6 VBIAS Bias Supply VIND Logic Input Voltages IOUT Continuous Output Curren IPK Peak Output Current AØ, BØ, CØ RSENSE ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ -3V transient to +75V -0.3V to +16V -0.3V to VBIAS +0.3V 29A 41A -3V transient to +75V -3V transient to +3V ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 5 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ θJC Thermal Resistance TST (Output Switches @125°C) TLD Storage Temperature Range Lead Temperature Range TC (10 Seconds) TJ Case Operating Temperature Junction Temperature ○ ○ ○ ○ ○ ○ ○ ELECTRICAL SPECIFICATIONS ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 3.0°C/W -55°C to +125°C ○ ○ ○ ○ ○ ○ ○ ○ ○ +300°C -40°C to +85°C +150°C ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Tc=+25°C unless otherwise specified Test Conditions 2 Parameter ○ ○ MSK 4401 Min. Typ. Max. Units CONTROL SECTION VBIAS Quiescent Current All Inputs Off - 6 8 mAmp VBIAS Operating Current f=20KHz, 50% Duty Cycle - 12.5 25 mAmp Undervoltage Threshold (Falling) 5.6 6.6 7.6 Volts Undervoltage Threshold (Rising) 6.1 7.1 8.1 Volts - - 0.8 Volts 2.7 - - Volts Low Level Input Voltage 1 High Level Input Voltage 1 Low Level Input Current 1 VIN=0V 55 100 140 μAmp High Level Input Current 1 VIN=5V -10 - +10 μAmp ID=250μA, All Inputs Off 70 - - V VDS=70V - - 250 μAmp ID=29A - - 1.25 V ID=29A - - 0.013 Ω V+=29V, RL=1Ω - 120 - nSec OUTPUT BRIDGE Drain-Source Breakdown Voltage 1 Drain-Source Leakage Current 3 Drain-Source On Voltage 3 Drain-Source On Resistance 4 (Each FET, for thermal calculations only) SWITCHING CHARACTERISTICS Rise Time 1 ID=29A - 81 - nSec Enable Turn-On Prop Delay (Lower) 1 SWR Resistor=∞ - 0.5 2 μSec Enable Turn-Off Prop Delay (Lower) 1 SWR Resistor=∞ - 5 8 μSec Enable Turn-On Prop Delay (Upper) 1 SWR Resistor=∞ - 5 8 μSec Enable Turn-Off Prop Delay (Upper) 1 Fall Time 1 SWR Resistor=∞ - 0.5 2 μSec Dead Time SWR=Open 3.0 5.0 7.0 μSec Dead Time SWR=12K 0.3 0.6 1.2 μSec ISD=29A - 2.5 - Volts ISD=10A, di/dt=100A/μS - 120 - nSec SOURCE-DRAIN DIODE CHARACTERISTICS Forward Voltage 1 Reverse Recovery Time 1 NOTES: 1 2 3 4 5 6 Guaranteed by design but not tested. Typical parameters are representative of actual device performance but are for reference only. VBIAS=+12V, V+=28V, RSENSE A,B=Ground, DIS=0V, EN=0V, SWR=open unless otherwise specified. Measured using a 300μSec pulse with a 2% duty cycle. On Resistance is specified for the internal MOSFET for thermal calculations. It does not include the package pin resistance. Continuous operation at or above absolute maximum ratings may adversly effect the device performance and/or life cycle. When applying power to the device, apply the low voltage followed by the high voltage or alternatively, apply both at the same time. Do not apply high voltage without low voltage present. 2 Rev. H 1/11 APPLICATION NOTES MSK 4401 PIN DESCRIPTIONS AL,BL,CL - Are the lowside logic level digital inputs. These three inputs control the three lowside bridge transistors. If the highside inputs are low, then the lowside inputs will control both the lowside and the highside of the bridge, with deadtime set by the SWR resistor. EN will override these inputs, forcing all outputs low. These inputs can be driven by logic up to 15V (less than VBIAS). An internal pullup to VBIAS will hold each input high if the pins are not driven. AH,BH,CH - Are the highside logic level digital inputs. These three inputs control the three highside bridge transistors. Unless the deadtime is disabled by connecting SWR to ground, the lowside input of each phase will override the corresponding highside input. If SWR is the lowside input of each phase will override the corresponding highside input. In this condition, tied to ground, deadtime is disabled and the outputs follow the inputs. In this condition, shoot-through must be avoided externally. EN will override all inputs, forcing outputs low. BUS VOLTAGE FILTER CAPACITORS The size and placement of the capacitors for the main voltage bus for the motor will have an effect on the noise filtered throughout the rest of the system. Series RLC tuned circuit is being created by the inductance of the wire (about 30nH per inch), the filter capacitance, and all of the resistances (wire resistance and the capacitor ESR) of the overall power circuit. Voltage spikes from the back EMF if the motor ride on top of the bus voltage. All of this must be taken into account when laying out the system. A first capacitor of high quality and low ESR should be placed as close to the hybrid circuit as possible. Along with that, a capacitor of 5x to 10x the first value should be added (and that second capacitor should have some ESR) and/or a resistor should be added to help with the damping of the voltage spikes. Be careful of the ripple current in all the capacitors. Excessive ripple current, beyond what the capacitor is rated for, will destroy the capacitor. VBIAS - Is the positive supply for the gate drive. This pin should be decoupled to ground with at least a 22μF capacitor in parallel with a 0.1μF ceramic capacitor. GROUND - Is the return for the VBIAS supply. This pin should be connected to the return of the lowside MOSFETs or the bottom of the sense resistor at the bottom of the bridge. The gate drive current must return through this pin, so trace lengths should be kept to a minimum. All grounds should be returned to the bottom of the bridge or sense resistor in a star fashion. This will eliminate ground loops. SWR - Is the pin for controlling the deadtime between the top and bottom transistors of the bridge. By connecting a pullup resistor between this pin and VBIAS, various deadtimes can be obtained. There is and internal 100KΩ pullup resistor connected internally. By adding additional resistors in externally, reduced deadtimes can be achieved. By connecting this pin directly to ground, all deadtime is eliminated. However, care must be taken to assure that deadtime is being generated by the logic circuitry driving the inputs. Shoot-through can occur (both the top and bottom transistors on at the same time for a given phase, causing a short on the V+ supply to ground) destroying the bridge. BIAS SUPPLY BYPASS CAPACITORS It is recommended that at least 22μF of capacitance for bypassing the VBIAS voltage that supplies the drive circuitry for the MSK 4401, along with 0.1μF for helping the high frequency current pulses needed by the gate driver. If an extremely long risetime is exhibited by the turn on of the FETs, the extra high frequency capacitance will help. GENERAL LAYOUT Good high frequency PC layout techniques are a must. Traces wide enough for the current delivered, and placement of the big capacitors close to the MSK 4401 are very important. The path for the RSENSE connection through any sense resistor back to the GND pins must be as short as possible. This path is the gate drive current path for all the FETs on the lower half of each phase. A short, low inductance path will aid in the switching time of those FETs. IN V+ - Is the power connection for the top of the output bridge. These pins must be bypassed by a capacitor to ground of a least 10μF per amp preferrably 100μF per amp of output current minimum, high quality high frequency bypass capacitance to help suppress switching noise. Connect both pins for proper current sharing. Aÿ , Bÿ , Cÿ - Are the output pins for the three phases of power bridge. Connect both pins for proper current sharing. EN - Is the enabling input for the bridge. This digital input, when pulled low, will enable the bridge, following the inputs from AL, BL, CL and AH, BH, CH inputs. When pulled high, it will override all other inputs and disable the bridge. It is internally pulled high to VBIAS, and can be driven by logic levels up to VBIAS. RSENSE - Are the connections to the bottom of the bridge. All power flowing through the bridge will flow through this point, and can be sensed by connecting a sense resistor from here to ground. The sense resistor will develop a voltage proportional to the current flowing. Size the value and power rating of the sense resistor according to the voltage necessary. 3 volts is the maximum voltage between this point and ground, or damage to the hybrid will result. Connect both pins for proper current sharing. 3 LOW POWER STARTUP When starting up the circuit utilizing the MSK 4401 for the first time, it is very important to keep certain things in mind. Because of the small size of the bridge, there is no internal short circuit protection and a short circuit will destroy the bridge. Any required short circuit protection must be built outside the bridge. Current and voltage limit the power supply feeding the V+ pins to the bridge, and monitor the current for any signs of short circuiting, or shoot-through currents. If there are large current spikes at the beginning of each switching cycle, there may be shoot through. Try raising the resistor value of the SWR. This will lengthen the deadtime and stop shoot-through. Rev. H 1/11 TYPICLAL APPLICATION SCHEMATIC TYPICLAL PERFORMANCE CURVES 4 Rev. H 1/11 MECHANICAL SPECIFICATIONS WEIGHT= 31.7 GRAMS TYPICAL NOTE: ALL DIMENSIONS ARE ±0.010 INCHES UNLESS OTHERWISE LABELED. ESD Triangle Indicates Pin 1. CAUTION: THIS IS A NON-HERMETIC DEVICE. DO NOT EXPOSE PLASTIC HOUSING TO LIQUID ORDERING INFORMATION Part Number Screening Level Lead Configuration MSK4401S Industrial Straight MSK4401D Industrial Down MSK4401U Industrial Up MSK4401G Industrial Gull Wing M.S. Kennedy Corp. 4707 Dey Road, Liverpool, New York 13088 Phone (315) 701-6751 FAX (315) 701-6752 www.mskennedy.com The information contained herein is believed to be accurate at the time of printing. MSK reserves the right to make changes to its products or specifications without notice, however, and assumes no liability for the use of its products. Please visit our website for the most recent revision of this datasheet. 5 Rev. H 1/11