NSC LM2621MM Low input voltage, step-up dc-dc converter Datasheet

LM2621
Low Input Voltage, Step-Up DC-DC Converter
General Description
Features
The LM2621 is a high efficiency, step-up DC-DC switching
regulator for battery-powered and low input voltage systems.
It accepts an input voltage between 1.2V and 14V and converts it into a regulated output voltage. The output voltage
can be adjusted between 1.24V and 14V. It has an internal
0.17Ω N-Channel MOSFET power switch. Efficiencies up to
90% are achievable using the LM2621.
The high switching frequency (adjustable up to 2MHz) of the
LM2621 allows for tiny surface mount inductors and capacitors. Because of the unique constant-duty-cycle gated oscillator topology very high efficiencies are realized over a wide
load range. The supply current is reduced to 80µA because
of the BiCMOS process technology. In the shutdown mode,
the supply current is less than 2.5µA.
The LM2621 is available in a Mini-SO-8 package. This package uses half the board area of a standard 8-pin SO and has
a height of just 1.09 mm.
n Small Mini-SO8 Package (Half the Footprint of Standard
8-Pin SO Package)
n 1.09 mm Package Height
n Up to 2 MHz Switching Frequency
n 1.2V to 14V Input Voltage
n 1.24V - 14V Adjustable Output Voltage
n Up to 1A Load Current
n 0.17 Ω Internal MOSFET
n Up to 90% Regulator Efficiency
n 80 µA Typical Operating Current
n < 2.5µA Guaranteed Supply Current In Shutdown
Applications
n
n
n
n
n
n
n
n
n
n
PDAs, Cellular Phones
2-Cell and 3-Cell Battery-Operated Equipment
PCMCIA Cards, Memory Cards
Flash Memory Programming
TFT/LCD Applications
3.3V to 5.0V Conversion
GPS Devices
Two-Way Pagers
Palmtop Computers
Hand-Held Instruments
Typical Application Circuit
DS100934-12
© 2000 National Semiconductor Corporation
DS100934
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LM2621 Low Input Voltage, Step-Up DC-DC Converter
February 2000
LM2621
Connection Diagram
Mini SO-8 (MM) Package
DS100934-18
Top View
Ordering Information
Order Number
Package Type
NSC Package
Drawing
Package
Marking
Supplied As
LM2621MMX
Mini SO-8
MUA08A
S06A
3000 Units on Tape and Reel
LM2621MM
Mini SO-8
MUA08A
S06A
1000 Units on Tape and Reel
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2
Power Dissipation (TA=25˚C)
(Note 2)
If Military/Aerospace specified devices are required,
please contact the National Semiconductor Sales Office/
Distributors for availability and specifications.
SW Pin Voltage
ESD Rating (Note 3)
−0.5 V to 14.5V
BOOT, VDD, EN and FB Pins
100µA
θJA (Note 2)
VDD Pin
240˚C/W
TJmax (Note 2)
150˚C
Storage Temperature Range
−65˚C to +150˚C
Lead Temp. (Soldering, 5 sec)
2kV
Operating Conditions (Note 1)
−0.5V to 10V
FREQ Pin
500mW
2.5V to 5V
FB, EN Pins
0 to VDD
BOOT Pin
0 to 10V
Ambient Temperature (TA)
−40˚C to +85˚C
260˚C
Electrical Characteristics
Limits in standard typeface are for TJ = 25˚C, and limits in boldface type apply over the full operating temperature range of
−40˚C to +85˚C. Unless otherwise specified: VDD = VOUT = 3.3V.
Symbol
Parameter
Condition
Typ
VIN_ST
Minimum Start-Up Supply
Voltage (Note 4)
ILOAD = 0mA
1.1
VIN_OP
Minimum Operating Supply
Voltage (once started)
ILOAD = 0mA
0.65
VFB
FB Pin Voltage
VOUT_MAX
Maximum Output Voltage
14
VHYST
Hysteresis Voltage (Note 7)
30
η
Efficiency
1.24
VIN = 3.6V; VOUT = 5V; ILOAD
= 500mA
Min
Max
Units
1.2
V
V
1.2028
1.2772
V
45
mV
V
87
%
VIN = 2.5V; VOUT = 3.3V; ILOAD
= 200mA
87
80
%
80
110
µA
0.01
2.5
µA
D
Switch Duty Cycle
IDD
Operating Quiescent Current
(Note 6)
FB Pin > 1.3V; EN Pin at VDD
70
60
ISD
Shutdown Quiescent Current
(Note 7)
VDD, BOOT and SW Pins at
5.0V; EN Pin < 200mV
ICL
Switch Peak Current Limit
2.85
A
RDS_ON
MOSFET Switch On
Resistance
0.17
Ω
Enable Section
VEN_LO
EN Pin Voltage Low (Note 8)
VEN_HI
EN Pin Voltage High (Note 8)
0.15VDD
0.7VDD
V
V
Note 1: Absolute maximum ratings indicate limits beyond which damage to the device may occur. Electrical specifications do not apply when operating the device
outside of its rated operating conditions.
Note 2: The maximum power dissipation must be derated at elevated temperatures and is dictated by Tjmax (maximum junction temperature), θJA (junction to ambient thermal resistance), and TA (ambient temperature). The maximum allowable power dissipation at any temperature is Pdmax = (Tjmax - TA)/ θJA or the number
given in the Absolute Maximum Ratings, whichever is lower.
Note 3: The human body model is a 100 pF capacitor discharged through a 1.5 kΩ resistor into each pin. For Pin 8 (SW) the ESD rating is 1.5 kV.
Note 4: Output in regulation, VOUT = VOUT (NOMINAL) ± 5%
Note 5: This is the hysteresis value of the internal comparator used for the gated-oscillator control scheme.
Note 6: This is the current into the VDD pin.
Note 7: This is the total current into pins VDD, BOOT, SW and FREQ.
Note 8: When the EN pin is below VEN_LO, the regulator is shut down; when it is above VEN_HI, the regulator is operating.
3
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LM2621
Absolute Maximum Ratings (Note 1)
LM2621
Pin Description
Pin
Name
Function
1
PGND
Power Ground
2
EN
Active-Low Shutdown Input
3
FREQ
Frequency Adjust. An external resistor connected between this pin and Pin 6 (VDD) sets the
switching frequency of the LM2621.
4
FB
Output Voltage Feedback
5
SGND
Signal Ground
6
VDD
Power Supply for Internal Circuitry
7
BOOT
Bootstrap Supply for the Gate Drive of Internal MOSFET Power Switch
8
SW
Drain of the Internal MOSFET Power Switch
Typical Performance Characteristics
Efficiency vs Load Current
VOUT = 5.0V
Efficiency vs Load Current
VOUT = 3.3V
DS100934-1
IOP vs Temperature
DS100934-4
ISD vs VDD
DS100934-5
VIN_ST vs Load Current
VOUT = 3.3V
DS100934-7
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DS100934-3
DS100934-2
ISD vs Temperature
IOP vs VDD
VFB vs Temperature
Switching Frequency vs RFQ
DS100934-8
4
DS100934-6
DS100934-9
Peak Inductor Current vs
Load Current
LM2621
Typical Performance Characteristics
(Continued)
Maximum Load Current vs
Input Voltage
DS100934-10
DS100934-11
This device is optimized for use in cellular phones and other
applications requiring a small size, low profile, as well as low
quiescent current for maximum battery life during stand-by
and shutdown. A high-efficiency gated-oscillator topology offers an output of up to 1A.
Additional features include a built-in peak switch current
limit, and thermal protection circuitry.
Detailed Description
OPERATING PRINCIPLE
The LM2621 is designed to provide step-up DC-DC voltage
regulation in battery-powered and low-input voltage systems. It combines a step-up switching regulator, N-channel
power MOSFET, built-in current limit, thermal limit, and voltage reference in a single 8-pin MSOP package . The switching DC-DC regulator boosts an input voltage between 1.2V
and 14V to a regulated output voltage between 1.24V and
14V. The LM2621 starts from a low 1.1V input and remains
operational down to 0.65V.
DS100934-14
FIGURE 1. Functional Diagram
quency of the internal oscillator is programmable using an
external resistor and can be set between 300 kHz and 2
MHz.
GATED OSCILLATOR CONTROL SCHEME
A unique gated oscillator control scheme enables the
LM2621 to have an ultra-low quiescent current and provides
a high efficiency over a wide load range. The switching fre5
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LM2621
Detailed Description
When the output voltage hits the upper threshold of the window, the LM2621 stops switching completely. This causes
the output voltage to droop because the energy stored in the
output capacitor is depleted by the load. When the output
voltage hits the lower threshold of the hysteresis window, the
LM2621 starts switching continuously again causing the output voltage to ramp up towards the upper threshold. Figure 2
shows the switch voltage and output voltage waveforms.
Because of this type of control scheme, the quiescent current is inherently very low. At light loads the gated oscillator
control scheme offers a much higher efficiency compared to
the conventional PWM control scheme.
(Continued)
This control scheme uses a hysteresis window to regulate
the output voltage. When the output voltage is below the upper threshold of the window, the LM2621 switches continuously with a fixed duty cycle of 70% at the switching frequency selected by the user. During the first part of each
switching cycle, the internal N-channel MOSFET switch is
turned on. This causes the current to ramp up in the inductor
and store energy. During the second part of each switching
cycle, the MOSFET is turned off. The voltage across the inductor reverses and forces current through the diode to the
output filter capacitor and the load. Thus when the LM2621
switches continuously, the output voltage starts to ramp up.
DS100934-15
FIGURE 2. Typical Step-Up Regulator Waveforms
LOW VOLTAGE START-UP
The LM2621 can start-up from input voltages as low as 1.1V.
On start-up, the control circuitry switches the N-channel
MOSFET continuously at 70% duty cycle until the output
voltage reaches 2.5V. After this output voltage is reached,
the normal step-up regulator feedback and gated oscillator
control scheme take over. Once the device is in regulation it
can operate down to a 0.65V input, since the internal power
for the IC can be boot-strapped from the output using the
VDD pin.
use of larger inductors and capacitors however, since the
size of these components is determined by the switching frequency of the oscillator which can be set upto 2MHz using
an external resistor.
INTERNAL CURRENT LIMIT AND THERMAL
PROTECTION
An internal cycle-by-cycle current limit serves as a protection
feature. This is set high enough (2.85A typical, approximately 4A maximum) so as not to come into effect during
normal operating conditions. An internal thermal protection
circuitry disables the MOSFET power switch when the junction temperature (TJ) exceeds about 160˚C. The switch is
re-enabled when TJ drops below approximately 135˚C.
SHUTDOWN
The LM2621 features a shutdown mode that reduces the
quiescent current to less than a guaranteed 2.5µA over temperature. This extends the life of the battery in battery powered applications. During shutdown, all feedback and control
circuitry is turned off. The regulator’s output voltage drops to
one diode drop below the input voltage. Entry into the shutdown mode is controlled by the active-low logic input pin EN
(Pin 2). When the logic input to this pin pulled below
0.15VDD, the device goes into shutdown mode. The logic input to this pin should be above 0.7VDD for the device to work
in normal step-up mode.
Design Procedure
SETTING THE OUTPUT VOLTAGE
The output voltage of the step-up regulator can be set between 1.24V and 14V by connecting a feedback resistive divider made of RF1 and RF2. The resistor values are selected
as follows:
RF2 = RF1 /[(VOUT/ 1.24) −1]
A value of 150kΩ is suggested for RF1. Then, RF2 can be selected using the above equation. A 39pF capacitor (CF1) connected across RF1 helps in feeding back most of the AC
ripple at VOUT to the FB pin. This helps reduce the
peak-to-peak output voltage ripple as well as improve the ef-
OUTPUT VOLTAGE RIPPLE FREQUENCY
A major component of the output voltage ripple is due to the
hysteresis used in the gated oscillator control scheme. The
frequency of this voltage ripple is proportional to the load
current. The frequency of this ripple does not necessitate the
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6
rating higher than the peak current it will experience during
circuit operation (see graph titled „Peak Inductor Current vs.
Load Current“ in the Typical Performance Characteristics
section). Less than 100mΩ ESR is suggested for high efficiency.
(Continued)
ficiency of the step-up regulator, because a set hysteresis of
30mV at the FB pin is used for the gated oscillator control
scheme.
Open-core inductors cause flux linkage with circuit components and interfere with the normal operation of the circuit.
They should be avoided. For high efficiency, choose an inductor with a high frequency core material, such as ferrite, to
reduce the core losses. To minimize radiated noise, use a
toroid, pot core or shielded core inductor. The inductor
should be connected to the SW pin as close to the IC as possible. See Table 1 for a list of the inductor manufacturers.
BOOTSTRAPPING
When the output voltage (VOUT) is between 2.5V and 5.0V a
bootstrapped operation is suggested. This is achieved by
connecting the VDD pin (Pin 6) to VOUT. However if the VOUT
is outside this range, the VDD pin should be connected to a
voltage source whose range is between 2.5V and 5V. This
can be the input voltage (VIN), VOUT stepped down using a
linear regulator, or a different voltage source available in the
system. This is referred to as non-bootstrapped operation.
The maximum acceptable voltage at the BOOT pin (Pin 7) is
10V.
OUTPUT DIODE SELECTION
A Schottky diode should be used for the output diode. The
forward current rating of the diode should be higher than the
load current, and the reverse voltage rating must be higher
than the output voltage. Do not use ordinary rectifier diodes,
since slow switching speeds and long recovery times cause
the efficiency and the load regulation to suffer. Table 1 shows
a list of the diode manufacturers.
SETTING THE SWITCHING FREQUENCY
The switching frequency of the oscillator is selected by
choosing an external resistor (RFQ) connected between
FREQ and VDD pins. See the graph titled „Switching Frequency vs RFQ“ in the Typical Operating Characteristics section of the datasheet for choosing the RFQ value to achieve
the desired switching frequency. A high switching frequency
allows the use of very small surface mount inductors and capacitors and results in a very small solution size. A switching
frequency between 300kHz and 2MHz is recommended.
INPUT AND OUTPUT FILTER CAPACITORS SELECTION
Tantalum chip capacitors are recommended for the input and
output filter capacitors. A 22µF capacitor is suggested for the
input filter capacitor. It should have a DC working voltage rating higher than the maximum input voltage. A 68µF tantalum
capacitor is suggested for the output capacitor. The DC
working voltage rating should be greater than the output voltage. Very high ESR values ( > 3Ω) should be avoided. Table
1 shows a list of the capacitor manufacturers.
INDUCTOR SELECTION
The LM2621’s high switching frequency enables the use of a
small surface mount inductor. A 6.8µH shielded inductor is
suggested. The inductor should have a saturation current
TABLE 1. Suggested Manufacturers List
Inductors
Capacitors
Diodes
Coilcraft
Tel: (800) 322-2645
Fax: (708) 639-1469
Sprague/ Vishay
Tel: (207) 324-4140
Fax: (207) 324-7223
Motorola
Tel: (800) 521-6274
Fax: (602) 244-6609
Coiltronics
Tel: (407) 241-7876
Fax: (407) 241-9339
Kemet
Tel: (864) 963-6300
Fax: (864) 963-6521
International Rectifier (IR)
Tel: (310) 322-3331
Fax: (310) 322-3332
Pulse Engineering
Tel: (619) 674-8100
Fax: (619) 674-8262
Nichicon
Tel: (847) 843-7500
Fax: (847) 843-2798
General Semiconductor
Tel: (516) 847-3222
Fax: (516) 847-3150
and output filter capacitors and the PGND and SGND pins of
LM2621 should be connected using short, direct and wide
traces. The voltage feedback network (RF1, RF2, and CF1)
should be kept very close to the FB pin. Noisy traces, such
as from the SW pin, should be kept away from the FB and
VDD pins. The traces that run between Vout and the FB pin of
the IC should be kept away from the inductor flux. Always
provide sufficient copper area to dissipate the heat due to
power loss in the circuitry and prevent the thermal protection
circuitry in the IC from shutting the IC down.
PC BOARD LAYOUT
High switching frequencies and high peak currents make a
proper layout of the PC board an important part of design.
Poor design can cause excessive EMI and ground-bounce,
both of which can cause malfunction and loss of regulation
by corrupting voltage feedback signal and injecting noise
into the control section.
Power components - such as the inductor, input and output
filter capacitors, and output diode - should be placed as
close to the regulator IC as possible, and their traces should
be kept short, direct and wide. The ground pins of the input
7
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LM2621
Design Procedure
LM2621
APPLICATION EXAMPLES
EXAMPLE 1. 5V/0.5A Step-Up Regulator
DS100934-12
U1
National
LM2621MM
C1
Vishay/Sprague
595D226X06R3B2T, Tantalum
C2
Vishay/Sprague
595D686X0010C2T, Tantalum
D1
Motorola
MBRS140T3
L
Coilcraft
DT1608C-682
EXAMPLE 2. 2mm Tall 5V/0.2A Step-Up Regulator for Low Profile Applications
DS100934-17
U1
National
LM2621MM
C1
Vishay/Sprague
592D156X06R3B2T, Tantalum
C2
Vishay/Sprague
592D336X06R3C2T, Tantalum
D1
Motorola
MBRS140T3
L
Vishay/Dale
ILS-3825-03
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8
LM2621
APPLICATION EXAMPLES
(Continued)
EXAMPLE 3. 3.3V/0.5A SEPIC Regulator
DS100934-22
U1
National
LM2621MM
C1
Vishay/Sprague
595D226X06R3B2T, Tantalum
C2
Vishay/Sprague
595D686X0010C2T, Tantalum
D1
Motorola
MBRS140T3
L1, L2
Coilcraft
DT1608C-682
CS
Vishay/Vitramon
VJ1210Y105M , Ceramic
9
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LM2621 Low Input Voltage, Step-Up DC-DC Converter
Physical Dimensions
inches (millimeters) unless otherwise noted
8-Lead Mini SO-8 (MM)
NS Package Number MUA08A
For Order Numbers, refer to the table in the ″Ordering Information″ section of this document.
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