Type MLSG – Slimpack, 5000 hr@125 ºC, Aluminum Electrolytic With a profile of 1.0” by 0.5” type MLSG Slimpack capacitors fit into the tightest of spaces and meets a DC test of 5000 hrs at rated voltage, 125 ºC. MLSG Slimpack is a perfect fit for military and aerospace applications requiring a low profile, rugged design and long-life. Specify type HRMLSG for high reliability burn-in. Highlights - 5000 hrs @ rated voltage, 125 °C Stainless steel case Withstands more than 80,000 feet altitude 80 g vibration Type HR, high reliability burn-in Specifications Temperature Range –55 °C to +125 °C Rated Voltage Range 10 Vdc to 250 Vdc Capacitance Range 140 µF to 24,000 µF Capacitance Tolerance ±20% Leakage Current ≤ 0.002 CV µA, @ 25 °C and 5 mins. Ripple Current Multipliers Case Temperature 45 °C 55 °C 65 °C 75 °C 85 °C 95 °C 105 °C 115 °C 125 °C 1.41 0.87 1.32 1.22 1.12 1.00 0.71 0.50 0.00 Ambient Temperature, No Heatsink 45 °C 55 °C 65 °C 75 °C 85 °C 95 °C 105 °C 115 °C 125 °C 0.63 0.58 Frequency 0.54 0.49 0.44 50 Hz 0.38 60 Hz 120 Hz 360 Hz 0.31 1 kHz 0.00 5 kHz 10 kHz & up 5 to 40 V 0.95 0.96 1.00 1.03 1.04 1.04 1.04 60 to 250 V 0.80 0.84 1.00 1.18 1.25 1.30 1.30 Low Temperature Characteristics Impedance ratio: Z–55 ⁰C ∕ Z+25 ⁰C @ 120 Hz ≤ 10 (5 - 20 Vdc) ≤ 2 (25 - 250 Vdc) DC Life Test 5000 h at rated voltage @ 125 °C D Capacitance +/- 15% less than or equal to 60 Vdc D Capacitance +/- 10% greater than 60 Vdc ESR 200% of limit DCL 100% of limit Shelf Life Test 500 h @ 125 °C Capacitance 100% of limit ESR 100% of limit DCL 100% of limit Vibration MIL-STD-202, Meth. 204, Sine Swept. IEC 60068-2-6 JK Case = 80g All Others = 50g Mounting: Vibration capability is dependent upon mounting restraint. 0.22 CDM Cornell Dubilier • 140 Technology Place • Liberty, SC 29657 • Phone: (864)843-2277 • Fax: (864)843-3800 Type MLSG – Slimpack, 5000 hr@125 ºC, Aluminum Electrolytic Vibration Test Level The specimens, while deenergized or operating under the load conditions specified, shall be subjected to the vibration amplitude, frequency range, and duration specified for each case size. Amplitude The specimens shall be subjected to a simple harmonic motion having an amplitude of either 0.06-inch double amplitude (maximum total excursion) or peak level specified above (XXg peak), whichever is less. The tolerance on vibration amplitude shall be ±10 percent. Frequency Range The vibration frequency shall be varied logarithmically between the approximate limits of 10 to 2,000 Hz. Sweep Time and Duration The entire frequency range of 10 to 2,000 Hz and return to 10 Hz shall be traversed in 20 minutes. This cycle shall be performed 12 times in each of three mutually perpendicular directions (total of 36 times), so that the motion shall be applied for a total period of approximately 12 hours. Interruptions are permitted provided the requirements for rate of change and test duration are met. High Reliability Test/Burn-in Established Reliability capacitors shall be subjected to a minimum of 100 percent of the dc rated voltage at 85 ºC for 48 hours minimum but not to exceed 96 hours. During this test, capacitors shall be adequately protected against temporary voltage surges of 10 percent or more of the test voltage. After burn-in, the capacitors shall be returned to room ambient conditions and the dc leakage, capacitance, and ESR shall be measured with respect to specified limits. Thermal Resistance Large Sides Heatsinked one both Case Length 1.5" 2.0" 2.5” 3.0" Insulation ºC/W ºC/W ºC/W ºC/W None 6.6 4.8 3.8 3.1 Polyester 7.2 5.3 4.2 3.4 None 4.4 3.1 2.4 2 Polyester 4.7 3.3 2.6 2.2 ESL ≤30 nH measured 1/4” from case at 1 MHz Typical Weight Case JK = 30 Case JA = 39 Case JH = 48 Case JB = 57 Terminals 18 AWG copper wire with 60/40 tin-lead electroplate, 20 amps max Ripple Current Capability The ripple current capability is set by the maximum permissible internal core temperature, 125 ºC. Air Cooled The ripple currents in the ratings tables are for 85 ºC case temperatures. For air temperatures without a heatsink use the multipliers Ambient Temperature, No Heatsink. Heatsink Cooled Temperature rise from the internal hottest spot, the core, to ambient air is ∆T = I2(ESR)(θcc + θca), recommended max ΔT of 30 ºC where θcc is the thermal resistance from core to case and θca from case to ambient. To calculate maximum ripple capability with the MLS attached to a heatsink use the maximum core temperature and the values for θcc. Example As an illustration, suppose you operate an insulated MLSG262M060JB0C in 95 ºC air and attach it to a commercial heatsink with a free-air thermal resistance of 2.7 ºC/W. Use a good thermal grease between the MLS and the heatsink, and the total thermal resistance is 2.7 +3. 4 or 6.1º C/W. The power which would heat the core to 125 °C is (125 - 95)/6. 1 or 4.9 W. For an ESR of 47 mΩ, 4.9 W equates to a ripple current of 10.2 A. CDM Cornell Dubilier • 140 Technology Place • Liberty, SC 29657 • Phone: (864)843-2277 • Fax: (864)843-3800 Type MLSG – Slimpack, 5000 hr@125 ºC, Aluminum Electrolytic Part Numbering System HR MLSG 821 Optional Type Capacitance High Reliability MLSG 191 = 190 µF 102 = 1000 µF Examples: Standard MLSG: MLSG191M200JK0C High Reliability: HRMLSG191M200JK0C M 200 JB 0 A Tolerance Rated Voltage Case Code Insulation Mounting Style M=±20% JK, L=1.5 in. JA, L=2.0 in JH, L=2.5 in JB, L=3.0 in. * other sizes available 0 = bare can 1 = polyester 005 = 5 Vdc 7R5 = 7.5 Vdc 200 = 200 Vdc C = two leads Outline Drawing Note: The polyester tape wrap may add up to 0.020 inches to the thickness and width of the capacitor. CDM Cornell Dubilier • 140 Technology Place • Liberty, SC 29657 • Phone: (864)843-2277 • Fax: (864)843-3800 Type MLSG – Slimpack, 5000 hr@125 ºC, Aluminum Electrolytic Ratings 10 Vdc @ 125 °C 12 Vdc @ 105 °C 15 Vdc Surge @ 25 °C 20 Vdc @ 125 °C 24 Vdc @ 105 °C 30 Vdc Surge @ 25 °C 30 Vdc @ 125 °C 36 Vdc @ 105 °C 45 Vdc Surge @ 25 °C 40 Vdc @ 125 °C 48 Vdc @ 105 °C 60 Vdc Surge @ 25 °C 50 Vdc @ 125 °C 60 Vdc @ 105 °C 75 Vdc Surge @ 25 °C 60 Vdc @ 125 °C 60 Vdc @ 105 °C 90 Vdc Surge @ 25 °C 75 Vdc @ 125 °C 90 Vdc @ 105 °C 112 Vdc Surge @ 25 °C 100 Vdc @ 125 °C 120 Vdc @ 105 °C 150 Vdc Surge @ 25 °C 150 Vdc @ 125 °C 180 Vdc @ 105 °C 225 Vdc Surge @ 25 °C 200 Vdc @ 125 °C 250 Vdc @ 105 °C 300 Vdc Surge @ 25 °C 250 Vdc @ 125 °C 275 Vdc @ 105 °C 350 Vdc Surge @ 25 °C Cap Part Number Ω 120 Hz 25 ºC Cat. ESR Ω 10 KHz 25 ºC Cat. ESR Ripple (A) Ripple (A) Surge 25 ºC Case @ 85°C Case @ 85°C Vdc 120Hz 10kHz 9500 MLSG952M010JK0C 0.096 0.091 6.9 7.1 14000 MLSG143M010JA0C 0.068 0.064 9.8 19000 MLSG193M010JH0C 0.053 0.050 24000 MLSG243M010JB0C 0.042 4600 MLSG462M020JK0C 6800 MLSG682M020JA0C Case Length 105 ºC Vdc 15 1.5 12 10 15 2 12 12.6 12.9 15 2.5 12 0.040 15.4 15.8 15 3 12 0.102 0.097 6.6 6.8 30 1.5 24 0.072 0.068 9.4 9.7 30 2 24 9300 MLSG932M020JH0C 0.054 0.052 12.3 12.6 30 2.5 24 11000 MLSG113M020JB0C 0.042 0.040 15.2 15.6 30 3 24 3300 MLSG332M030JK0C 0.103 0.098 6.6 6.8 45 1.5 36 4900 MLSG492M030JA0C 0.072 0.069 9.5 9.7 45 2 36 6700 MLSG672M030JH0C 0.055 0.053 12.3 12.6 45 2.5 36 8500 MLSG852M030JB0C 0.043 0.041 14.9 15.3 45 3 36 2300 MLSG232M040JK0C 0.105 0.100 6.6 6.8 60 1.5 48 3400 MLSG342M040JA0C 0.072 0.068 9.5 9.7 60 2 48 4600 MLSG462M040JH0C 0.056 0.053 12.3 12.6 60 2.5 48 5900 MLSG592M040JB0C 0.045 0.043 14.9 15.3 60 3 48 1600 MLSG162M050JK0C 0.108 0.101 6.6 6.8 75 1.5 60 2500 MLSG252M050JA0C 0.073 0.700 9.5 9.7 75 2 60 3400 MLSG342M050JH0C 0.056 0.053 12.3 12.6 75 2.5 60 4300 MLSG432M050JB0C 0.046 0.043 14.9 15.3 75 3 60 1000 MLSG102M060JK0C 0.109 0.103 6.5 6.6 90 1.5 72 1500 MLSG152M060JA0C 0.074 0.071 9.3 9.6 90 2 72 2100 MLSG212M060JH0C 0.057 0.054 12.1 12.4 90 2.5 72 2600 MLSG262M060JB0C 0.047 0.044 14.7 15 90 3 72 790 MLSG791M075JK0C 0.246 0.234 4.0 4.2 112.5 1.5 90 1100 MLSG112M075JA0C 0.200 0.190 5.0 5.2 112.5 2 90 1500 MLSG152M075JH0C 0.148 0.141 6.2 6.5 112.5 2.5 90 2000 MLSG202M075JB0C 0.096 0.091 8.2 8.5 112.5 3 90 400 MLSG401M100JK0C 0.960 0.768 2 2.4 150 1.5 120 600 MLSG601M100JA0C 0.634 0.507 2.8 3.6 150 2 120 800 MLSG801M100JH0C 0.484 0.387 3.6 4.6 150 2.5 120 1000 MLSG102M100JB0C 0.387 0.310 4.4 5.7 150 3 120 200 MLSG201M150JK0C 0.960 0.768 2 2.4 225 1.5 180 300 MLSG301M150JA0C 0.634 0.507 2.8 3.6 225 2 180 400 MLSG401M150JH0C 0.484 0.387 3.6 4.6 225 2.5 180 500 MLSG501M150JB0C 0.387 0.310 4.4 5.7 225 3 180 190 MLSG191M200JK0C 1.274 1.019 1.9 2.1 300 1.5 250 280 MLSG281M200JA0C 0.845 0.676 2.8 3.1 300 2 250 380 MLSG381M200JH0C 0.634 0.508 3.6 4.1 300 2.5 250 490 MLSG491M200JB0C 0.507 0.406 4.4 5 300 3 250 140 MLSG141M250JK0C 1.200 0.960 1.9 2.2 350 1.5 300 220 MLSG221M250JA0C 0.792 0.634 2.9 3.2 350 2 300 300 MLSG301M250JH0C 0.605 0.484 3.7 4.2 350 2.5 300 380 MLSG381M250JB0C 0.484 0.387 4.5 5.1 350 3 300 CDM Cornell Dubilier • 140 Technology Place • Liberty, SC 29657 • Phone: (864)843-2277 • Fax: (864)843-3800 Type MLSG – Slimpack, 5000 hr@125 ºC, Aluminum Electrolytic Typical Performance Curves Part # MLSG122M060JKOC Cap vs. Frequency & Temp 1.2 Ratio to 25°C, 120 Hz Value 1.0 0.8 0.6 0.4 0.2 0.0 10 100 1000 10000 100000 1000000 Freq (Hz) 125 105 85 65 45 25 0 -20 -40 -55 ESR vs. Frequency & Temp Ratio to 25°C, 120 Hz Value 10.0 1.0 0.1 0.01 1 10 125 100 105 85 1000 Freq (Hz) 65 45 25 10000 0 -20 100000 -40 1000000 -55 |Z| vs. Frequency & Temp Ratio to 25°C, 120 Hz Value 100.0 10.0 1.0 0.1 0.01 1 10 125 100 105 85 1000 Freq (Hz) 65 45 25 10000 0 -20 100000 -40 1000000 -55 CDM Cornell Dubilier • 140 Technology Place • Liberty, SC 29657 • Phone: (864)843-2277 • Fax: (864)843-3800 Type MLSG – Slimpack, 5000 hr@125 ºC, Aluminum Electrolytic Typical Performance Curves Type MLSG Operating Life in Kilohours vs Ripple Current Expected Operating Life, kh 1000 55°C 100 65°C 75°C 85°C 95°C 105° 10 115°C 1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 1.4 1.5 Rated Ripple-Current Multiple Type MLSG Operating Life in Years vs Ripple Current Expected Operating Life, years 100 55°C 65°C 75°C 10 85°C 95°C 105° 115°C 1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 1.4 1.5 Rated Ripple-Current Multiple CDM Cornell Dubilier • 140 Technology Place • Liberty, SC 29657 • Phone: (864)843-2277 • Fax: (864)843-3800 Notice and Disclaimer: All product drawings, descriptions, specifications, statements, information and data (collectively, the “Information”) in this datasheet or other publication are subject to change. 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