HAE200 HAE200 SERIES HALF-BRICK DC-DC CONVERTER 2:1 WIDE INPUT RANGE UP TO 255Watts FEATURES APPLICATIONS • NO MINIMUM LOAD REQUIRED • 2250VDC INPUT TO OUTPUT BASIC INSULATION • UL60950-1, EN60950-1, & IEC60950-1 SAFETY APPROVALS • CE MARKED • COMPLIANT TO RoHS II & REACH 2250VDC ISOLATION REMOTE CONTROL UVP • WIRELESS NETWORK • TELECOM/DATACOM • INDUSTRY CONTROL SYSTEM • DISTRIBUTED POWER ARCHITECTURES • SEMICONDUCTOR EQUIPMENT OCP SCP OVP OTP SYNC TECHNICAL SPECIFICATION All specifications are typical at nominal input, full load and 25℃ otherwise noted Model Number Input Range Output Voltage Output Current @Full Load Input Current @ No Load Efficiency Maximum Capacitor Load VDC 9 ~ 22 9 ~ 22 8.5 ~ 22 8.5 ~ 22 8.5 ~ 22 8.5 ~ 22 8.5 ~ 22 16.5 ~ 36 16.5 ~ 36 16.5 ~ 36 16.5 ~ 36 16.5 ~ 36 16.5 ~ 36 16.5 ~ 36 33 ~ 75 33 ~ 75 33 ~ 75 33 ~ 75 33 ~ 75 33 ~ 75 33 ~ 75 33 ~ 75 VDC 3.3 5 12 15 24 28 48 3.3 5 12 15 24 28 48 3.3 5 12 15 24 28 48 53 A 50 36 15 12 7.5 6.5 3.7 50 40 18 15 9 7.5 4.5 60 46 21 17 10.5 9 5.2 4.7 mA 25 90 90 55 70 55 75 20 35 45 45 40 50 50 20 20 25 25 25 25 25 25 % 87 90 90 90 90 90 89 88 91 91 91 93 93 91 90 91 91 93 92 92 92 92 µF 151000 72000 12500 8000 3100 2300 770 151000 80000 15000 10000 3700 2600 930 181000 92000 17500 11300 4300 3200 1000 880 HAE200-12S3P3 HAE200-12S05 HAE200-12S12 HAE200-12S15 HAE200-12S24 HAE200-12S28 HAE200-12S48 HAE200-24S3P3 HAE200-24S05 HAE200-24S12 HAE200-24S15 HAE200-24S24 HAE200-24S28 HAE200-24S48 HAE200-48S3P3 HAE200-48S05 HAE200-48S12 HAE200-48S15 HAE200-48S24 HAE200-48S28 HAE200-48S48 HAE200-48S53 PART NUMBER STRUCTURE HAE200 - 48 Series Name S 05 - Input Output Output Voltage Quantity Voltage (VDC) (VDC) 12:9~22 S:Single 3P3:3.3 8.5~22 05:5 24:16.5~36 12:12 48:33~75 15:15 24:24 28:28 48:48 53:53 P Y Ctrl and Pin Options SYNC pin Option C TH CASE pin Through hole Option type(1) :Negative logic, :NC :NC : Thread 0.200" pin length Y:SYNC pin C:CASE pin TH: No thread L:Negative logic, 0.145" pin length P:Positive logic, 0.200" pin length S:Positive logic, 0.145"pin length HS Assembly Option : No Heat-sink Heat-sink type: HS: Height H=0.45” vertical fin, 7G-0021A-F HS1: Height H=0.24” horizontal fin, 7G-0022A-F HS2: Height H=0.24” vertical fin, 7G-0023A-F HS3: Height H=0.45” horizontal fin, 7G-0024A-F (2) Terminal block type : T: Wall mounted (3) TF: Wall mounted with EMC filter TF1: Wall mounted with EMC filter can be connected to PE (3) (1) The module can’t equip Heat-sink with TH option. (2) No Y and C function for terminal block type, and terminal block type only for 0.200” pin length. (3) EMI filter meet EN55022 Class A. 1 www.PDUKE.com 2014/4/30 HAE200 INPUT SPECIFICATIONS Parameter Conditions Operating input voltage range 12Vin(nom) 24Vin(nom) 48Vin(nom) 12Vin(nom) 24Vin(nom) 48Vin(nom) 12Vin(nom) 24Vin(nom) 48Vin(nom) Power up Remote ON/OFF 12Vin(nom) 24Vin(nom) 48Vin(nom) Start up voltage Shutdown voltage Start up time Constant resistive load Input surge voltage 1 second, max. Input filter (1) Remote ON/OFF Referred to –Vin pin 3.3 & 5Vout Others Negative logic DC-DC ON (Standard) DC-DC OFF Positive logic DC-DC ON (Option) DC-DC OFF Input current of Ctrl pin Remote off input current Sync pin signal (2) OUTPUT SPECIFICATIONS Parameter Voltage accuracy Line regulation Load regulation Voltage adjustability Remote sense Ripple and noise Temperature coefficient Transient response recovery time Over voltage protection Over load protection Short circuit protection Conditions Low Line to High Line at Full Load No Load to Full Load Maximum output deviation is inclusive of remote sense % of Vout(nom) If remote sense is not being used, Sense pins should be connected to corresponding polarity OUTPUT pins. Measured by 20MHz bandwidth With a 1µF/25V X7R MLCC and a 22µF/25V POS-CAP 3.3Vout, 5Vout With a 1µF/25V X7R MLCC and a 22µF/25V POS-CAP 12Vout, 15Vout With a 4.7µF/50V X7R MLCC 24Vout, 28Vout 48Vout, 53Vout With a 2.2µF/100V X7R MLCC Isolation voltage 1 minute (Basic insulation) Isolation resistance Isolation capacitance Switching frequency Safety approvals 500VDC 2 Typ. Max. 9 8.5 16.5 33 12 12 24 48 22 22 36 75 9 18 34 8.1 16.3 32.5 7.3 15.5 31.6 75 75 30 50 100 Pi type Short or 0 ~ 1.2VDC Open or 3 ~ 12 VDC Open or 3 ~ 12 VDC Short or 0 ~ 1.2VDC -0.5 1 3 -0.3 5.6 Min. Typ. -1.0 -0.1 -0.1 -20 Unit VDC VDC VDC ms mA mA VDC Max. Unit +1.0 +0.1 +0.1 +10 10 % % % % % 75 100 200 300 mVp-p ℃ -0.02 +0.02 %/ 250 µs 115 130 % 120 150 % Continuous, automatics recovery 25% load step change % of Vout(nom); Hiccup mode % of Iout rated; Hiccup mode GENERAL SPECIFICATIONS Parameter Case material Base material Potting material Weight MTBF Min. 200 Conditions Input to Output Input (Output) to Case Min. 225 MIL-HDBK-217F, Full load www.PDUKE.com Typ. 2250 1600 1 Max. Unit VDC 250 GΩ pF kHz UL60950-1 EN60950-1 IEC60950-1 Metal FR4 PCB Silicone (UL94 V-0) 105g (3.70oz) 3.182×105 hrs 2500 275 2014/4/30 HAE200 ENVIRONMENTAL SPECIFICATIONS Parameter Operating case temperature Over temperature protection Storage temperature range Conditions Min. Typ. -40 Max. Unit ℃ ℃ ℃ +115 +120 Terminal block type Others Vertical direction by natural convection (20LFM) Module without assembly option Only mount on the iron base-plate Heat-sink type with 0.24" Height Heat-sink type with 0.45" Height Thermal impedance (3) -40 -55 +105 +125 6.1 2.8 5.1 4.6 ℃/W Thermal shock Vibration Relative humidity MIL-STD-810F MIL-STD-810F 5% to 95% RH EMC SPECIFICATIONS Parameter Conditions EMI (4) EN55022 ESD Radiated immunity Fast transient (5) Surge (5) Conducted immunity EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Level Class A Class B Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Air ±8kV and Contact ±6kV 20V/m ±2kV EN55024 ±2kV 10Vr.m.s Note: 1. Input source impedance: The power modules will operate as specifications without external components, assuming that the source voltage has a very low impedance and reasonable input voltage regulation. Highly inductive source impedances can affect the stability of the power module. Since real-world voltage source has finite impedance, performance can be improved by adding external filter capacitor. Recommended Nippon Chemi-con KY series, 100µF/100V. 2. (1)Multiple HAE200 series module can be synchronized together simply by connecting Sync pins together. Care should be taken to ensure the ground potential differences between modules are minimized. (2)In this configuration all of the modules will be synchronized to the highest frequency module. (3)Up to three modules can be synchronized using this technique. (4)More relevant information in datasheet. 3. (1)Thermal test condition with vertical direction by natural convection (20LFM). (2)The iron base-plate dimension is 19” X 3.5” X 0.063” (The height is EIA standard 2U). (3) The heat-sink is optional and P/N: 7G-0021A-F , 7G-0022A-F , 7G-0023A-F , 7G-0024A-F. Please refer to heat-sink selection guide. 4. The HAE200 series standard module meets EN55022 Class A and Class B with external components. 5. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. Recommended 2 pcs of aluminum electrolytic capacitor (Nippon Chemi-con KY series, 220µF/100V) to connect in parallel. 6. CASE GROUNDING Connecting four screw bolts to shield plane will help to reduce the EMI. 7. For further information, please contact with P-DUKE. CAUTION: This power module is not internally fused. An input line fuse must always be used. ： 120 120 100 100 100 80 DC/DC module only 100LFM 200LFM 300LFM 400LFM 500LFM Mount on 2U iron base-plate (dimension 19” X 3.5” X 0.063”) Natural convection (20LFM) Terminal block Natural convection (20LFM) 60 40 20 0 -20 60 Natural convection (20LFM) 100LFM 200LFM 300LFM 400LFM 500LFM 40 20 0 20 40 60 80 AMBIENT TEMPERATURE,TA( ) ℃ 100 120 -40 -20 ℃ 100 120 HAE200-48S05 Derating Curve (Note 3) With 0.24” Height Heat-sink 96 96 90 90 84 78 72 60 33 36 40 44 64 68 72 75 HAE200-48S05 Efficiency vs. Input Voltage Natural convection (20LFM) 100LFM 200LFM 300LFM 400LFM 500LFM 40 20 -40 -20 0 20 40 60 80 AMBIENT TEMPERATURE,TA( ) ℃ 100 120 HAE200-48S05 Derating Curve (Note 3) With 0.45” Height Heat-sink 78 72 Vin= 33V Vin= 48V Vin= 75V 60 48 52 56 60 INPUT VOLTAGE(V) 60 84 66 Iout= 100% F.L Iout= 50% F.L Iout= 25% F.L 80 0 0 20 40 60 80 AMBIENT TEMPERATURE,TA( ) HAE200-48S05 Derating Curve (Note 3) 66 3 80 0 EFFICIENCY(%) EFFICIENCY(%) -40 OUTPUT POWER(%) 120 OUTPUT POWER(%) OUTPUT POWER(%) CHARACTERISTIC CURVE 10 20 30 40 50 60 70 % of FULL LOAD 80 90 100 HAE200-48S05 Efficiency vs. Output Load www.PDUKE.com 2014/4/30 HAE200 MECHANICAL DRAWING 1. All dimensions in inch (mm) 2. Tolerance :x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 3. Pin pitch tolerance ±0.01 (0.25) 4. Pin dimension tolerance ±0.004(0.1) 5. Mounting screws should always be used. 6. The screw locked torque: MAX 5.0kgf-cm(0.49N-m) PIN CONNECTION PIN DEFINE 1 -Vin 2 Case (option) 3 Ctrl 4 +Vin 5 -Vout 6 -Sense 7 Trim 8 +Sense 9 +Vout 10 Sync (option) DIAMETER 0.04 Inch 0.04 Inch 0.04 Inch 0.04 Inch 0.08 Inch 0.04 Inch 0.04 Inch 0.04 Inch 0.08 Inch 0.04 Inch EXTERNAL OUTPUT TRIMMING Output can be externally trimmed by using the method shown below. (100 + ∆ % ) − (100 + 2 ∆ % ) k Ω V R U = OUT 1 . 225 ∆ % ∆% 100 RD = − 2 k Ω ∆% HEAT-SINK TYPE OPTIONS Vertical Fin Orientation, Suffix:-HS, -HS2 Horizontal Fin Orientation, Suffix:-HS1, -HS3 HS: Height H=0.45” vertical fin, 7G-0021A-F HS1: Height H=0.24” horizontal fin, 7G-0022A-F HS2: Height H=0.24” vertical fin, 7G-0023A-F HS3: Height H=0.45” horizontal fin, 7G-0024A-F 1. All dimensions in inch (mm) 2. Tolerance :x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) TERMINAL BLOCK TYPE OPTION Wall mounted, Suffix: -T Terminal block type Weight Dimensions Through hole (W×L) Wall mounted with EMC Filter, Suffix: -TF -T Wall mounted with EMC Filter, Suffix: -TF1 (Can be connected to PE -TF 235g (8.29oz) 280g (9.88oz) ) -TF1 287g (10.12oz) 3.35 x 2.40 x 1.27 inch (85.0 x 61.0 x 32.3 mm) 3.35 x 2.40 x 1.47 inch (85.0 x 61.0 x 37.3 mm) 3.35 x 2.40 x 1.53 inch (85.0 x 61.0 x 38.8 mm) 2.126 x 3.071 inch (54.00 x 78.00 mm), 4- 0.17 inch ( 4.3mm) ψ ψ For further information, please contact with P-DUKE. 4 www.PDUKE.com 2014/4/30