EPCOS B65857A0000R057

Ferrites and accessories
EPX 7/9
Core and accessories
Series/Type:
Date:
B65857A, B65858
September 2006
Data Sheet
 EPCOS AG 2006. Reproduction, publication and dissemination of this data sheet and the
information contained therein without EPCOS’ prior express consent is prohibited.
EPX 7/9
Core
For xDSL line transformer
Foot print of EP7
Height of EP13
Optimized design for low distortion
Delivery mode: sets
7.2+0.4
s ∗)
= 0.91 mm–1
= 15.7 mm
= 17.2 mm2
= 13.9 mm2
= 270 mm3
3.4 _ 0.2
7.5 _ 0.2
4.6+0.4
Σ l/A
le
Ae
Amin
Ve
1.7±0.1
Magnetic characteristics (per set)
2.3
4.4
9 _ 0.4
■
■
■
■
■
B65857A
Approx. weight 2.8 g/set
9.4 _ 0.4
∗)
gapped (one-sided)
FEP0008-O
Gapped
µe
Ordering code
nH
s
approx.
mm
T38
63 ±3%
100 ±3%
160 ±4%
200 ±4%
250 ±5%
315 ±6%
400 ±7%
0.35
0.22
0.14
0.11
0.09
0.06
0.05
46
73
116
145
182
229
291
B65857A0063A038
B65857A0100A038
B65857A0160B038
B65857A0200B038
B65857A0250J038
B65857A0315C038
B65857A0400E038
T57
63 ±3%
100 ±3%
160 ±4%
200 ±4%
250 ±5%
315 ±6%
400 ±7%
0.35
0.22
0.14
0.11
0.09
0.06
0.05
46
73
116
145
182
229
291
B65857A0063A057
B65857A0100A057
B65857A0160B057
B65857A0200B057
B65857A0250J057
B65857A0315C057
B65857A0400E057
T66
63 ±3%
100 ±3%
160 ±4%
200 ±4%
250 ±5%
315 ±6%
400 ±7%
0.35
0.22
0.14
0.11
0.09
0.06
0.05
46
73
116
145
182
229
291
B65857A0063A066
B65857A0100A066
B65857A0160B066
B65857A0200B066
B65857A0250J066
B65857A0315C066
B65857A0400E066
Material
AL value
Please read Cautions and warnings and
Important notes at the end of this document.
2
09/06
EPX 7/9
Core
B65857A
Gapped
Material
N45
µe
Ordering code
nH
s
approx.
mm
63 ±3%
100 ±3%
160 ±4%
200 ±4%
250 ±5%
315 ±6%
400 ±7%
0.35
0.22
0.14
0.11
0.09
0.06
0.05
46
73
116
145
182
229
291
B65857A0063A045
B65857A0100A045
B65857A0160B045
B65857A0200B045
B65857A0250J045
B65857A0315C045
B65857A0400E045
µe
Ordering code
AL value
Ungapped
Material
AL value
nH
N45
2500 +30/–20%
1820
B65857A0000R045
T57
2600 +30/–20%
1890
B65857A0000R057
T38
9000 +40/–30%
6540
B65857A0000Y038
T66
10500 +40/–30%
7630
B65857A0000Y066
Please read Cautions and warnings and
Important notes at the end of this document.
3
09/06
EPX 7/9
Accessories
B65858
SMD coil former with gullwing terminals
Material:
GFR liquid crystal polymer (UL 94 V-0, insulation class to IEC 60085:
F max. operating temperature 155 °C), color code black
Zenite 7130 ® [E41938 (M)], E I DUPONT DE NEMOURS & CO INC
Solderability: to IEC 60068-2-58, test Td, method 6 (Group 3): 245 °C, 3 s
Resistance to soldering heat: to IEC 60068-2-58, test Td, method 6 (Group 3): 255 °C, 10 s
permissible soldering temperature for wire-wrap connection on coil former: 400 °C, 1 s
Winding:
see Data Book 2007, chapter “Processing notes, 2.1”
Sections
AN
mm2
lN
mm
AR value
µΩ
Terminals
Ordering code
1
4.1
22.9
191.8
8
B65858A1008T001
7,1_ 0,15
4,55 _ 0,15
4,5 _ 0,1
0,6
10,9±0,25
6,1±0,2
5,95±0,1
3,45+0,15
2,54
12,4±0,2
3 x 2,54 = 7,62
Bottom view
9,4 _ 0,2
2,54
7,62
7,5 max.
1,2
Recommended PCB layout
2,5
0,6
Please read Cautions and warnings and
Important notes at the end of this document.
13,6
FEP0009-P
4
09/06
Ferrites and accessories
Cautions and warnings
Mechanical stress and mounting
Ferrite cores have to meet mechanical requirements during assembling and for a growing number
of applications. Since ferrites are ceramic materials one has to be aware of the special behavior
under mechanical load.
As valid for any ceramic material, ferrite cores are brittle and sensitive to any shock, fast changing
or tensile load. Especially high cooling rates under ultrasonic cleaning and high static or cyclic loads
can cause cracks or failure of the ferrite cores.
For detailed information see Data Book 2007, chapter “General – Definitions, 8.1”.
Effects of core combination on AL value
Stresses in the core affect not only the mechanical but also the magnetic properties. It is apparent
that the initial permeability is dependent on the stress state of the core. The higher the stresses are
in the core, the lower is the value for the initial permeability. Thus the embedding medium should
have the greatest possible elasticity.
For detailed information see Data Book 2007, chapter “General – Definitions, 8.2”.
Heating up
Ferrites can run hot during operation at higher flux densities and higher frequencies.
NiZn-materials
The magnetic properties of NiZn-materials can change irreversible in high magnetic fields.
Processing notes
– The start of the winding process should be soft. Else the flanges may be destroid.
– To strong winding forces may blast the flanges or squeeze the tube that the cores can no more
be mount.
– To long soldering time at high temperature (>300 °C) may effect coplanarity or pin arrangement.
– Not following the processing notes for soldering of the J-leg terminals may cause solderability
problems at the transformer because of pollution with Sn oxyd of the tin bath or burned insulation
of the wire. For detailed information see Data Book 2007, chapter “Processing notes, 2.2”.
– The dimensions of the hole arrangement have fixed values and should be understood as a
recommendation for drilling the printed circuit board. For dimensioning the pins, the group of
holes can only be seen under certain conditions, as they fit into the given hole arrangement. To
avoid problems when mounting the transformer, the manufacturing tolerances for positioning the
customers’ drilling process must be considered by increasing the hole diameter.
5
09/06
Important notes
The following applies to all products named in this publication:
1. Some parts of this publication contain statements about the suitability of our products for
certain areas of application. These statements are based on our knowledge of typical
requirements that are often placed on our products in the areas of application concerned. We
nevertheless expressly point out that such statements cannot be regarded as binding
statements about the suitability of our products for a particular customer application. As
a rule, EPCOS is either unfamiliar with individual customer applications or less familiar with them
than the customers themselves. For these reasons, it is always ultimately incumbent on the
customer to check and decide whether an EPCOS product with the properties described in the
product specification is suitable for use in a particular customer application.
2. We also point out that in individual cases, a malfunction of passive electronic components
or failure before the end of their usual service life cannot be completely ruled out in the
current state of the art, even if they are operated as specified. In customer applications
requiring a very high level of operational safety and especially in customer applications in which
the malfunction or failure of a passive electronic component could endanger human life or health
(e.g. in accident prevention or life-saving systems), it must therefore be ensured by means of
suitable design of the customer application or other action taken by the customer (e.g.
installation of protective circuitry or redundancy) that no injury or damage is sustained by third
parties in the event of malfunction or failure of a passive electronic component.
3. The warnings, cautions and product-specific notes must be observed.
4. In order to satisfy certain technical requirements, some of the products described in this
publication may contain substances subject to restrictions in certain jurisdictions (e.g.
because they are classed as “hazardous”). Useful information on this will be found in our
Material Data Sheets on the Internet (www.epcos.com/material). Should you have any more
detailed questions, please contact our sales offices.
5. We constantly strive to improve our products. Consequently, the products described in this
publication may change from time to time. The same is true of the corresponding product
specifications. Please check therefore to what extent product descriptions and specifications
contained in this publication are still applicable before or when you place an order.
We also reserve the right to discontinue production and delivery of products.
Consequently, we cannot guarantee that all products named in this publication will always be
available.
6. Unless otherwise agreed in individual contracts, all orders are subject to the current version
of the “General Terms of Delivery for Products and Services in the Electrical Industry”
published by the German Electrical and Electronics Industry Association (ZVEI).
7. The trade names EPCOS, EPCOS-JONES, Baoke, Alu-X, CeraDiode, CSSP, MLSC,
PhaseCap, PhaseMod, SIFI, SIFERRIT, SIKOREL, SilverCap, SIMID, SIOV, SIP5D, SIP5K,
UltraCap, WindCap are trademarks registered or pending in Europe and in other countries.
Further information will be found on the Internet at www.epcos.com/trademarks.
6
09/06