Ferrites and accessories RM 14, RM 14 LP Cores and accessories Series/Type: Date: B65887, B65888 September 2006/October 2007 Data Sheet EPCOS AG 2006. Reproduction, publication and dissemination of this data sheet and the information contained therein without EPCOS’ prior express consent is prohibited. RM 14 Core B65887 ■ To IEC 62317-4 ■ Optimized core cross section and increased thickness of base for power applications ■ Without center hole ■ Delivery mode: sets Magnetic characteristics (per set) Σ l/A le Ae Amin Ve = 0.35 mm–1 = 70 mm = 200 mm2 = 170 mm2 = 14000 mm3 Approx. weight 74 g/set Gapped Material N41 µe nH s approx. mm 160 ±3% 250 ±3% 400 ±3% 1000 ±5% 1.90 1.00 0.50 0.15 45 70 111 279 AL value µe AL value Ordering code -E without center hole B65887E0160A041 B65887E0250A041 B65887E0400A041 B65887E1000J041 Ungapped Material nH PV W/set Ordering code -E without center hole N49 3900 +30/–20% 1090 < 2.37 ( 50 mT, 500 kHz, 100 °C) B65887E0000R049 N87 6000 +30/–20% 1670 < 7.40 (200 mT, 100 kHz, 100 °C) B65887E0000R087 N97 6000 +30/–20% 1670 < 5.60 (200 mT, 100 kHz, 100 °C) B65887E0000R097 N41 6800 +30/–20% 1890 < 2.52 (200 mT, 25 kHz, 100 °C) B65887E0000R041 Please read Cautions and warnings and Important notes at the end of this document. 2 09/06 RM 14 Accessories B65888 Coil former Material: GFR thermosetting plastic (UL 94 V-0, insulation class to IEC 60085: H max. operating temperature 180 °C), color code black Sumikon PM 9630 ® [E41429 (M)], SUMITOMO BAKELITE CO LTD Solderability: to IEC 60068-2-20, test Ta, method 1 (aging 3): 235 °C, 2 s Resistance to soldering heat: to IEC 60068-2-20, test Tb, method 1B: 350 °C, 3.5 s Winding: see Data Book 2007, chapter “Processing notes, 2.1” Squared pins. For matching clamp and insulating washer see page 5. Sections AN mm2 lN mm AR value µΩ Pins Ordering code 1 107 71.5 23 10 12 B65888N1010D001 B65888N1012D001 10 pins 12 pins 11 11 12 1 2 10 3 10 3 9 0,3 15 ø16,8 _ 0,2 1 2 9 6 4 5 6,3±0,3 ø28,8 _ 0,3 1,5 _ 0,1 0,6 3 2,54 ø1,3+0,1 1±0,05 8 7 ,2+ 6 4 20,5 _ 0,3 0,8±0,05 7 12 Erdungspunkte ø1,6+0,1 Ground Ø 1.6+0.1 Hole arrangement View in mounting direction Please read Cautions and warnings and Important notes at the end of this document. 3 09/06 FRM0273-D RM 14 Accessories B65888 Coil former for power applications Material: GFR polyterephthalate (UL 94 V-0, insulation class to IEC 60085: F max. operating temperature 155 °C), color code black Valox 420-SE0 ® [E45329 (M)], GE PLASTICS B V Solderability: to IEC 60068-2-20, test Ta, method 1 (aging 3): 235 °C, 2 s Resistance to soldering heat: to IEC 60068-2-20, test Tb, method 1B: 350 °C, 3.5 s Winding: see Data Book 2007, chapter “Processing notes, 2.1” For matching clamp and insulating washer see page 5. Sections AN mm2 lN mm AR value µΩ Pins Ordering code 1 106 71.5 23 12 B65888C1512T001 Marking of pin 1 Ground Ø 1.6+0.1 Hole arrangement View in mounting direction (Note half pitch!) Please read Cautions and warnings and Important notes at the end of this document. 4 09/06 RM 14 Accessories B65888 Clamp ■ With ground terminal, made of stainless spring steel (tinned), 0.5 mm thick ■ Solderability to IEC 60068-2-20, test Ta, method 1 (aging 3): 235 °C, 2 s Insulating washer for double-clad PCBs 120 °C), 0.3 mm thick Makrofol FR, [E118859 (M)], natural color, BAYER MATERIALSCIENCE L L C ■ Made of polycarbonate (UL 94 V-0, insulation class to IEC 60085: E Ordering code Clamp (ordering code per piece, 2 are required) B65888A2002X000 Insulating washer (bulk) B65888B2005X000 25,8+0,3 _ 5,5 0,2 8±0,1 1_ 0,2 27,9+0,3 1_ 0,2 Clamp 0,9x0,5 FRM0142-C 36.8 _ 0.2 Insulating washer 30 _ 0. 3 36.8 _ 0.2 FRM0315-S Please read Cautions and warnings and Important notes at the end of this document. 5 10/07 RM 14 »Low Profile« Core ■ ■ ■ ■ B65887P To IEC 62317-4 For compact transformers Without center hole Delivery mode: sets Magnetic characteristics (per set) Σ l/A le Ae Amin Ve = 0.25 mm–1 = 50.9 mm = 201 mm2 = 170 mm2 = 10230 mm3 Approx. weight 55 g/set Ungapped Material AL value µe nH PV Ordering code W/set N49 5100 +30/–20% 1030 < 2.0 ( 50 mT, 500 kHz, 100 °C) B65887P0000R049 N92 5400 +30/–20% 1090 < 6.1 (200 mT, 100 kHz, 100 °C) B65887P0000R092 N87 7100 +30/–20% 1430 < 5.5 (200 mT, 100 kHz, 100 °C) B65887P0000R087 Please read Cautions and warnings and Important notes at the end of this document. 6 09/06 Ferrites and accessories Cautions and warnings Mechanical stress and mounting Ferrite cores have to meet mechanical requirements during assembling and for a growing number of applications. Since ferrites are ceramic materials one has to be aware of the special behavior under mechanical load. As valid for any ceramic material, ferrite cores are brittle and sensitive to any shock, fast changing or tensile load. Especially high cooling rates under ultrasonic cleaning and high static or cyclic loads can cause cracks or failure of the ferrite cores. For detailed information see Data Book 2007, chapter “General – Definitions, 8.1”. Effects of core combination on AL value Stresses in the core affect not only the mechanical but also the magnetic properties. It is apparent that the initial permeability is dependent on the stress state of the core. The higher the stresses are in the core, the lower is the value for the initial permeability. Thus the embedding medium should have the greatest possible elasticity. For detailed information see Data Book 2007, chapter “General – Definitions, 8.2”. Heating up Ferrites can run hot during operation at higher flux densities and higher frequencies. NiZn-materials The magnetic properties of NiZn-materials can change irreversible in high magnetic fields. Processing notes – The start of the winding process should be soft. Else the flanges may be destroid. – To strong winding forces may blast the flanges or squeeze the tube that the cores can no more be mount. – To long soldering time at high temperature (>300 °C) may effect coplanarity or pin arrangement. – Not following the processing notes for soldering of the J-leg terminals may cause solderability problems at the transformer because of pollution with Sn oxyd of the tin bath or burned insulation of the wire. For detailed information see Data Book 2007, chapter “Processing notes, 2.2”. – The dimensions of the hole arrangement have fixed values and should be understood as a recommendation for drilling the printed circuit board. For dimensioning the pins, the group of holes can only be seen under certain conditions, as they fit into the given hole arrangement. To avoid problems when mounting the transformer, the manufacturing tolerances for positioning the customers’ drilling process must be considered by increasing the hole diameter. 7 09/06 Important notes The following applies to all products named in this publication: 1. Some parts of this publication contain statements about the suitability of our products for certain areas of application. These statements are based on our knowledge of typical requirements that are often placed on our products in the areas of application concerned. We nevertheless expressly point out that such statements cannot be regarded as binding statements about the suitability of our products for a particular customer application. As a rule, EPCOS is either unfamiliar with individual customer applications or less familiar with them than the customers themselves. For these reasons, it is always ultimately incumbent on the customer to check and decide whether an EPCOS product with the properties described in the product specification is suitable for use in a particular customer application. 2. We also point out that in individual cases, a malfunction of electronic components or failure before the end of their usual service life cannot be completely ruled out in the current state of the art, even if they are operated as specified. In customer applications requiring a very high level of operational safety and especially in customer applications in which the malfunction or failure of an electronic component could endanger human life or health (e. g. in accident prevention or life-saving systems), it must therefore be ensured by means of suitable design of the customer application or other action taken by the customer (e. g. installation of protective circuitry or redundancy) that no injury or damage is sustained by third parties in the event of malfunction or failure of an electronic component. 3. The warnings, cautions and product-specific notes must be observed. 4. In order to satisfy certain technical requirements, some of the products described in this publication may contain substances subject to restrictions in certain jurisdictions (e. g. because they are classed as hazardous). Useful information on this will be found in our Material Data Sheets on the Internet (www.epcos.com/material). Should you have any more detailed questions, please contact our sales offices. 5. We constantly strive to improve our products. Consequently, the products described in this publication may change from time to time. The same is true of the corresponding product specifications. Please check therefore to what extent product descriptions and specifications contained in this publication are still applicable before or when you place an order. We also reserve the right to discontinue production and delivery of products. Consequently, we cannot guarantee that all products named in this publication will always be available. 6. Unless otherwise agreed in individual contracts, all orders are subject to the current version of the “General Terms of Delivery for Products and Services in the Electrical Industry” published by the German Electrical and Electronics Industry Association (ZVEI). 7. The trade names EPCOS, BAOKE, Alu-X, CeraDiode, CSSP, MiniBlue, MKK, MLSC, MotorCap, PCC, PhaseCap, PhaseMod, SIFERRIT, SIFI, SIKOREL, SilverCap, SIMDAD, SIMID, SineFormer, SIOV, SIP5D, SIP5K, ThermoFuse, WindCap are trademarks registered or pending in Europe and in other countries. Further information will be found on the Internet at www.epcos.com/trademarks. 8 10/07