Power Dock™ Modular Plug and Socket Configured Assemblies FEATURES AND SPECIFICATIONS Reliable Custom Solutions for Board-to-Board Power Interconnects Power Dock is a modular connector system offering a broad range of options to provide custom solutions for AC and DC power requirements. Features include vertical or right angle board orientations and sequential mating. They are ideal for connecting power supplies used in high-end computer and telecom equipment. Power Dock connectors are drop-in replaceable and intermateable with existing popular power connectors, now giving customers a valuable second source. Selecting the exact Power Dock connector system will be easy using the Power Dock configurator website. The website enables customers to choose the module components and the module sequence they need and then instantly receive a price, part number, drawing with basic dimensions and the option to order samples. Features and Benefits ■ Vertical or right angle styles for parallel or perpendicular board mating orientations ■ Rated up to 35.0A for a variety of power applications ■ Three mating sequence options for hot pluggability ■ Press-fit (compliant pin) or solder through hole termination for use with a range of PCB thicknesses ■ Signal modules available in 6 or 24 circuits to facilitate customization ■ Guiding pins enable self-aligning of mated assemblies Specifications Electrical Voltage: 250V or 600V Current: Power Contacts — 35.0A per mated contact Signal Contacts — 3.0A per mated contact Contact Resistance: Power Contacts — 2 milliohms max. Signal Contacts — 15 milliohms max. Dielectric Strength: No Breakdown Insulation Resistance: 5000 Megohms min. Mechanical Mating Force: Power Contact — 17.8N (4.0 lbf) max. Signal Contact — 1.4N (5 ozf) max. Unmating Force: Power Contact — 4.4N (1.0 lbf) min. Signal Contact — 0.1N (0.5 ozf) min. Durability: 250 mating cycles Housing Contact Retention: 22.2N Physical Contact: Copper Alloy Plating: Select Gold over Nickel Operating Temperature: -40 to +105°C Applications ■ Telecommunications Equipment ■ High-End Computer Servers ■ Power Distribution Systems ■ Low Noise Power Supplies ■ Switched Mode Power Supplies (SMPS) ■ Power Factor-Correcting Power Supplies ■ Uninterruptible Power Supplies (UPS) ORDERING INFORMATION Series 45481 45482 45483 45484 45485 Description Vertical Plug Assembly Vertical Plug Assembly Vertical Socket Assembly Vertical Socket Assembly Right Angle Plug Assembly Termination Solder Press-fit Solder Press-fit Solder Fax to Molex at 630-512-8620 Molex Power Dock™ Connector Assembly Design Form Company Location Contact Name Title Telephone Use this form to configure a Power Dock connector. Simply follow the step-by-step ( instructions below and fax this form to 630-512-8620. Once Molex has received Signature this form, a drawing will be created and sent to you for final approval. Fax ) ( ) Email Address Date STEP 1 Choose from the following modules to create an assembly. Quantity Required Solder Terminated Modules Mounting, Spacer and Guide Modules 250V Power Modules (Vertical) 250V Power Modules (Right Angle) Spacer Modules Flange Modules (without contacts) PD100 Socket PD500 Left Flange Mount PD511 Vertical or Right Angle 250 V Spacer PD501 Right Flange Mount PD513 Vertical or Right Angle 600 V Spacer PD101 Standard PD103 Post-mate PD105 Standard PD116 Socket PD117 Standard PD118 Pre-mate PD119 Post-mate PD121 Standard Signal Modules (Vertical) PD502 Passive Vertical Guide Socket PD301 24 Pin Socket PD106 Pre-mate PD122 Pre-mate PD506 Passive PD516 Active Right Angle Guide Sockets PD123 Post-mate Signal Modules (Right Angle) PD300 24 Pin Standard PD302 24 Pin Standard PD507 Passive Right Angle Guide Pin PD107 Post-mate 600V Power Modules (Right Angle) 600V Power Modules (Vertical) Guide Modules PD503 Passive PD515 Active, M3 Threads PD517 Active, 4-40 Threads Vertical Guide Pins PD102 Pre-mate PD313 6 Pin Socket PD314 6 Pin Standard PD312 6 Pin Standard Press-Fit Terminated Modules For 2.36mm (.093") or greater board thickness Signal Modules (Vertical) PD401 24 Pin Socket 250V Power Modules (Vertical) PD200 Socket PD400 24 Pin PD201 Standard PD202 Pre-mate PD203 Post-mate 600V Power Modules (Vertical) PD413 6 Pin Socket PD412 6 Pin PD216 Socket PD217 Standard PD218 Pre-mate PD219 Post-mate STEP 2 Place your chosen module numbers in the boxes at right (left to right) with the mating side facing. For right angle modules, the tails are to face downward. STEP 3 - First Assembly PD PD PD PD PD PD PD PD PD PD PD PD PD PD Mating Assembly PD PD PD PD PD PD PD PD PD PD PD PD PD PD (Use for Solder Modules Only) Place an “X” for the board thickness or solder tail length of each assembly. Place an Power Module with “X” for retentive feature (see right for more retentive feature information). Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX [email protected] Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 [email protected] Board Thickness Solder Tail Length First Assembly Mating Assembly 1.57mm (.062") 2.92mm (.115") Far East South Headquarters Jurong, Singapore 65-6-268-6868 [email protected] 2.36mm (.093") 3.60mm (.143") European Headquarters Munich, Germany 49-89-413092-0 [email protected] 3.17mm (.125") 4.50mm (.177") Retentive Feature Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Visit the Power Dock configurator website at www.power-dock.com Order No. USA-196 Rev. 1 Printed in USA/2K/JI/JI/2005.07 ©2005, Molex