Connector Terminal Boxes (M12) XW3D Simple Wiring of Sensor Actuators • Compatible with XS5 and XS2 style M12 connectors • Greatly reduces wiring work in combination with the XS5 Smartclick. • Insert the connector and turn 1/8 of a turn to lock the connectors. (XS5 Smartclick connectors) • Higher rated current to enable output applications. • Compatible with other M12 screw connectors. • Degree of protection : IP67 (IEC60529) TM ■ Ratings and Specifications ■ Materials and Finish Rated current 4 A/port, 12 A/Box (power line) Item Rated voltage 10 to 30 VDC Contacts Brass/nickel base, 0.4-μm gold-plating Contact resistance (connector) 40 mΩ max. (20 mV max., 100 mA max.) Fixtures Nickel-plated zinc alloy Case PBT resin (UL94V-O), light gray Insulation resistance 100 MΩ min. (at 500 VDC) Bushing Rubber Dielectric strength (connector) 500 VAC for 1 min (leakage current: 1 mA max.) O-ring Rubber Degree of protection IP67 (IEC60529) PCB Glass epoxy board Insertion tolerance 50 times min. Sealing resin Urethane resin (UL94V-0) Lock strength Pulling: 100 N/15 s, Twisting: 1 N·m/15 s Cable Cable holding strength 100 N/15 s UL AWM2464 Signal lines: AWG22 Power and ground lines: AWG18 Lock operating force 0.1 N·m to 0.25 N·m Ambient operating temperature range −25 to 70°C Materials/finish ■ Connection Combinations Twist-and-Click Plug Connectors OMRON Model No. Connector Terminal Box XW3D Note: TM XS5H, XS5G XS5W (plug end) XS5R (plug end) is a registered trademark of the OMRON Corporation. M12 Plug Connectors XS2H, XS2G XS2W (plug end) XS2R (plug end) : Connected by Smartclick twisting. : Connected by screwing. Connector Terminal Boxes (M12) XW3D 177 ■ Ordering Information Sensor type and wiring 3-Wire DC NPN/2-Wire DC 3-4 2-Wire DC 1-4/Without polarity 3-4 3-Wire DC PNP/2-Wire DC 1-4 Actuator wiring Actuator wiring 1-4 — Actuator wiring 3-4 No. of ports No. of I/O Model Model Model 4 4 XW3D-P455-G11 XW3D-P452-G11 XW3D-P453-G11 8 8 XW3D-P855-G11 XW3D-P852-G11 XW3D-P853-G11 4 8 XW3D-P458-G11 — XW3D-P457-G11 Note: 1. “1-4” and “3-4” are the connector pin numbers that are wired. 2. All cables are 5 m long. Waterproof Cover (Sold Separately) XS2Z-22 Model No. per box Material XS2Z-22 50 Brass with Ni plating Note: 1. The XW3D comes with a dust cover. Use the optional XS2Z-22 Waterproof Cover when an IP67 degree of protection is required. 2. The XS2Z-22 connection is threaded. ■ Dimensions (Unit : mm) XW3D-P45@-G11 (Model with Four Ports) Power Indicator (green LED) Operation Indicator (red LED) 73 4.5 4.5 dia. 6.9 dia. 33 54 27 5,000 100 120 4.5 dia. 10 9 27 9 30.5 82 Indication of internal wiring 6.5 13.5 20 9 9 XW3D-P85@-G11 (Model with Eight Ports) Power Indicator (green LED) Operation Indicator (red LED) 73 4.5 dia. 9 dia. 4.5 4.5 dia. 8.2 dia. 33 54 27 5,000 100 120 9 27 27 27 30.5 127 Indication of internal wiring 6.5 13.5 178 20 9 Connector Terminal Boxes (M12) 9 XW3D 10 XW3D-P457-G11 (Model with Four Ports and Eight I/O) Power Indicator (green LED) Operation Indicator (red LED) 73 4.5 4.5 dia. 8.2 dia. 33 54 27 5,000 100 120 4.5 dia. 10 9 9 27 30.5 82 Indication of internal wiring 6.5 13.5 20 9 9 ■ Wiring Diagrams Models with One I/O and One Port NPN Sensor Specifications XW3D-P@55-@11 for 3-Wire DC NPN, 2-Wire DC (Without polarity 3-4), and Actuator (1-4) 2-Wire Sensor Specifications XW3D-P@52-@11 for 2-Wire DC (polarity 1-4, without polarity 3-4) Note: Cannot be used with NPN-type Photoelectric and Proximity Sensors. Cannot be used with Proximity Sensors with polarity 3-4. 3-WIRE NPN Positive power supply Negative power supply (Brown) (Blue) (Green/ Yellow) 1 4 5 2 Lead color 2 Signal 3 (Yellow) 3 Signal 4 (Gray) 4 Signal 5 (Pink) 5 Signal 6 (Red) 6 Signal 7 (Black) 7 Signal 8 (Purple) 8 Negative power supply (Brown) (Blue) Operation Indicator (red LED) 1 4 5 2 Signal 1 1 (White) Signal 2 2 (Green) 2 Signal 3 3 (Yellow) 5 Operation Indicator (red LED) 2 Signal 4 4 (Gray) 5 2 Signal 5 5 (Pink) 5 2 Signal 6 6 (Red) 2 Signal 7 7 (Black) Note: 1. 2. 3. 4. 5. 5 3 2 Signal 8 8 (Purple) 2 Operation Indicator (red LED) Signal 3 (Yellow) 3 Signal 4 (Gray) 4 Signal 5 (Pink) 5 Signal 6 (Red) 6 Signal 7 (Black) 7 Signal 8 (Purple) 8 4 5 5 5 4 5 3 5 2 3 4 5 2 3 1 2 4 5 2 3 1 2 4 5 2 3 1 2 4 5 2 3 1 1 4 2 3 1 4 5 1 2 3 1 Signal 2 (Green) 1 4 3 4 5 2 1 2 3 1 5 5 5 1 2 1 4 3 4 4 3 3 1 1 1 4 3 4 Signal 1 (White) 1 4 (Green/ Yellow) Connector pin number Power Indicator (green LED) Lead color 5 Ground 1 2 3 1 (Blue) 1 4 3 4 5 3 1 (Brown) 3 3 4 Negative power supply 1 4 3 1 5 (Green/ Yellow) Positive power supply Connector pin number 3 4 Ground Power Indicator (green LED) Lead color 3 Signal 2 (Green) Positive power supply Connector pin number 1 Signal 1 (White) 3-WIRE PNP 2-WIRE Ground Power Indicator (green LED) PNP Sensor Specifications XW3D-P@53-@11 for 3-Wire DC PNP, 2-Wire DC (with polarity 1-4), and Actuator (3-4) 2 4 5 2 3 The above wiring diagrams are for eight-port use. Figures in parentheses indicate lead colors. The expression “white/red” means white and red stripes. Here, “1-4” and “3-4” are pin numbers. Contact numbers 5 through 8 in the above diagrams do not exist on Terminal Boxes with four ports. The lead colors for signals 1 through 4, power supply, and ground are the same. Connector Terminal Boxes (M12) XW3D 179 Models with Two I/O and One Port XW3D-P458-G11 for 3-Wire DC NPN and Actuator (1-4 or 1-2) Positive power supply Negative power supply (Brown) (Blue) Ground (Green/ Yellow) XW3D-P457-G11 for 3-Wire PNP and Actuator (3-4 or 3-2) 3-WIRE NPN (2) Positive power supply Negative power supply (Brown) (Blue) Ground (Green/ Yellow) Connector pin number Signal 1B 1 (Pink) Connector pin number Signal 1B 1 (Pink) 1 Signal 1A 1 (White) 3 Signal 1A 1 (White) Lead color Lead color Signal 2B 2 (Red) 1 Signal 2B 2 (Red) 4 Signal 2A 2 (Green) 4 Signal 3B 3 (Black) Signal 3A 3 (Yellow) 4 5 2 3 Signal 2A 2 (Green) 1 Signal 3B 3 (Black) 5 5 2 Signal 4A 4 (Gray) 5 3 2 1 4 5 2 3 1 4 5 2 3 1 Signal 4A 4 (Gray) 2 5 3 Signal 4B 4 (Purple) 1 4 1 4 Signal 3A 3 (Yellow) 2 3 Signal 4B 4 (Purple) 3-WIRE PNP (2) 4 5 2 3 Note: Colors given in the connection diagram are lead colors. ■ Mounting Dimensions (Unit: mm) Three, M4 or 4.5 dia. 33±0.1 73±0.1 Note: Mounting dimensions are the same for any models. Safety Precautions Precautions for Correct Use Do not use the Connectors in an atmosphere or environment that exceeds the specifications. Connector Connection and Disconnection • Mate the connectors according to the procedure given in this datasheet. • When joining Connectors, be sure to insert the plug all the way to the back of the socket before attempting to lock the Connectors. • Do not use tools of any sort to mate the Connectors. Always use your hands. Pliers or other tools may damage the Connectors. • When mating the Connectors to XS2 or other screw on M12 Connectors, tighten the lock by hand to a torque of 0.39 to 0.49 N·m. • Confirm in the catalog that sensors and actuators are applicable before using them. • Always turn OFF the power supply before connecting or disconnecting connectors. • Do not touch the mating surface of the connectors with wet hands. • Wipe away any water around the connectors. • Do not allow metal scraps or dust to enter the mating section. Cable Lead Polarity • Connect the cables leads using the correct polarity (Blue: Negative power supply, Brown: Positive power supply). • If the polarity is not correct, the load may not operate or the operation indicator may not light. • Always connect a load to the signal lines to operate a sensor or actuator. Applicable Connectors • Always mount a Waterproof Cover (XS2Z-22) or Dust Cover (XS2Z-15) to any unused connector on the Connector Terminal Box. Power Supply and Operation Indicators • The power supply indicator will be lit green while power is being supplied. The operation indicator will be lit red while the sensor or actuator is operating. • The XW3D is for a DC sensor or actuator. Do not use it for an AC sensor or actuator. • Connector Terminal Boxes are available with either 2-wire or 3-wire internal connections, as indicated on the case. 3-WIRE NPN 180 Connector Terminal Boxes (M12) XW3D 2-WIRE 3-WIRE PNP 3-WIRE NPN (2) 3-WIRE PNP (2) Omron Electronic Components, LLC Terms and Conditions of Sales I. GENERAL 1. Definitions: The words used herein are defined as follows. (a) Terms: These terms and conditions (b) Seller: Omron Electronic Components LLC and its subsidiaries (c) Buyer: The buyer of Products, including any end user in section III through VI (d) Products: Products and/or services of Seller (e) Including: Including without limitation 2. Offer; Acceptance: These Terms are deemed part of all quotations, acknowledgments, invoices, purchase orders and other documents, whether electronic or in writing, relating to the sale of Products by Seller. Seller hereby objects to any Terms proposed in Buyer's purchase order or other documents which are inconsistent with, or in addition to, these Terms. 3. Distributor: Any distributor shall inform its customer of the contents after and including section III of these Terms. II. SALES 1. Prices; Payment: All prices stated are current, subject to change without notice by Seller. Buyer agrees to pay the price in effect at the time the purchase order is accepted by Seller. Payments for Products received are due net 30 days unless otherwise stated in the invoice. Buyer shall have no right to set off any amounts against the amount owing in respect of this invoice. 2. Discounts: Cash discounts, if any, will apply only on the net amount of invoices sent to Buyer after deducting transportation charges, taxes and duties, and will be allowed only if (a) the invoice is paid according to Seller's payment terms and (b) Buyer has no past due amounts owing to Seller. 3. Interest: Seller, at its option, may charge Buyer 1.5% interest per month or the maximum legal rate, whichever is less, on any balance not paid within the stated terms. 4. Orders: Seller will accept no order less than 200 U.S. dollars net billing. 5. Currencies: If the prices quoted herein are in a currency other than U.S. dollars, Buyer shall make remittance to Seller at the then current exchange rate most favorable to Seller; provided that if remittance is not made when due, Buyer will convert the amount to U.S. dollars at the then current exchange rate most favorable to Seller available during the period between the due date and the date remittance is actually made. 6. Governmental Approvals: Buyer shall be responsible for all costs involved in obtaining any government approvals regarding the importation or sale of the Products. 7. Taxes: All taxes, duties and other governmental charges (other than general real property and income taxes), including any interest or penalties thereon, imposed directly or indirectly on Seller or required to be collected directly or indirectly by Seller for the manufacture, production, sale, delivery, importation, consumption or use of the Products sold hereunder (including customs duties and sales, excise, use, turnover and license taxes) shall be charged to and remitted by Buyer to Seller. 8. Financial: If the financial position of Buyer at any time becomes unsatisfactory to Seller, Seller reserves the right to stop shipments or require satisfactory security or payment in advance. If Buyer fails to make payment or otherwise comply with these Terms or any related agreement, Seller may (without liability and in addition to other remedies) cancel any unshipped portion of Products sold hereunder and stop any Products in transit until Buyer pays all amounts, including amounts payable hereunder, whether or not then due, which are owing to it by Buyer. Buyer shall in any event remain liable for all unpaid accounts. 9. Cancellation; Etc: Orders are not subject to rescheduling or cancellation unless Buyer indemnifies Seller fully against all costs or expenses arising in connection therewith. 10. Force Majeure: Seller shall not be liable for any delay or failure in delivery resulting from causes beyond its control, including earthquakes, fires, floods, strikes or other labor disputes, shortage of labor or materials, accidents to machinery, acts of sabotage, riots, delay in or lack of transportation or the requirements of any government authority. 11. Shipping; Delivery: Unless otherwise expressly agreed in writing by Seller: (a) All sales and shipments of Products shall be FOB shipping point (unless otherwise stated in writing by Seller), at which point title to and all risk of loss of the Products shall pass from Seller to Buyer, provided that Seller shall retain a security interest in the Products until the full purchase price is paid by Buyer; (b) Delivery and shipping dates are estimates only; and (c) Seller will package Products as it deems proper for protection against normal handling and extra charges apply to special conditions. 12. Claims: Any claim by Buyer against Seller for shortage or damage to the Products occurring before delivery to the carrier or any claim related to pricing or other charges must be presented in detail in writing to Seller within 30 days of receipt of shipment. III. PRECAUTIONS 1. Suitability: IT IS THE BUYER’S SOLE RESPOINSIBILITY TO ENSURE THAT ANY OMRON PRODUCT IS FIT AND SUFFICIENT FOR USE IN A MOTORIZED VEHICLE APPLICATION. BUYER SHALL BE SOLELY RESPONSIBLE FOR DETERMINING APPROPRIATENESS OF THE PARTICULAR PRODUCT WITH RESPECT TO THE BUYER’S APPLICATION INCLUDING (A) ELECTRICAL OR ELECTRONIC COMPONENTS, (B) CIRCUITS, (C) SYSTEM ASSEMBLIES, (D) END PRODUCT, (E) SYSTEM, (F) MATERIALS OR SUBSTANCES OR (G) OPERATING ENVIRONMENT. Buyer acknowledges that it alone has determined that the Products will meet their requirements of the intended use in all cases. Buyer must know and observe all prohibitions of use applicable to the Product/s. 2. Use with Attention: The followings are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible use of any Product, nor to imply that any use listed may be suitable for any Product: (a) Outdoor use, use involving potential chemical contamination or electrical interference. (b) Use in consumer Products or any use in significant quantities. (c) Energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. (d) Systems, machines, and equipment that could present a risk to life or property. 3. Prohibited Use: NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. 4. Motorized Vehicle Application: USE OF ANY PRODUCT/S FOR A MOTORIZED VEHICLE APPLICATION MUST BE EXPRESSLY STATED IN THE SPECIFICATION BY SELLER. 5. Programmable Products: Seller shall not be responsible for the Buyer's programming of a programmable Product. IV. WARRANTY AND LIMITATION 1. Warranty: Seller's exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Seller (or such other period expressed in writing by Seller). SELLER MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT ALL OTHER WARRANTIES, NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. 2. Buyer Remedy: Seller's sole obligation hereunder shall be to replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Product or, at Seller's election, to repay or credit Buyer an amount equal to the purchase price of the Product; provided that there shall be no liability for Seller or its affiliates unless Seller's analysis confirms that the Products were correctly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by Buyer must be approved in writing by Seller before shipment. 3. Limitation on Liability: SELLER AND ITS AFFILIATES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. FURTHER, IN NO EVENT SHALL LIABILITY OF SELLER OR ITS AFFILITATES EXCEED THE INDIVIDUAL PRICE OF THE PRODUCT ON WHICH LIABILITY IS ASSERTED. 4. Indemnities: Buyer shall indemnify and hold harmless Seller, its affiliates and its employees from and against all liabilities, losses, claims, costs and expenses (including attorney's fees and expenses) related to any claim, investigation, litigation or proceeding (whether or not Seller is a party) which arises or is alleged to arise from Buyer's acts or omissions under these Terms or in any way with respect to the Products. V. INFORMATION; ETC. 1. Intellectual Property: The intellectual property embodied in the Products is the exclusive property of Seller and its affiliates and Buyer shall not attempt to duplicate it in any way without the written permission of Seller. Buyer (at its own expense) shall indemnify and hold harmless Seller and defend or settle any action brought against Seller to the extent that it is based on a claim that any Product made to Buyer specifications infringed intellectual property rights of another party. 2. Property; Confidentiality: Notwithstanding any charges to Buyer for engineering or tooling, all engineering and tooling shall remain the exclusive property of Seller. All information and materials supplied by Seller to Buyer relating to the Products are confidential and proprietary, and Buyer shall limit distribution thereof to its trusted employees and strictly prevent disclosure to any third party. 3. Performance Data: Performance data is provided as a guide in determining suitability and does not constitute a warranty. It may represent the result of Seller's test conditions, and the users must correlate it to actual application requirements. 4. Change In Specifications: Product specifications and descriptions may be changed at any time based on improvements or other reasons. It is Seller’s practice to change part numbers when published ratings or features are changed, or when significant engineering changes are made. However, some specifications of the Product may be changed without any notice. 5. Errors And Omissions: The information on Seller’s website or in other documentation has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. 6. Export Controls: Buyer shall comply with all applicable laws, regulations and licenses regarding (a) export of the Products or information provided by Seller; (b) sale of Products to forbidden or other proscribed persons or organizations; (c) disclosure to noncitizens of regulated technology or information. VI. MISCELLANEOUS 1. Waiver: No failure or delay by Seller in exercising any right and no course of dealing between Buyer and Seller shall operate as a waiver of rights by Seller. 2. Assignment: Buyer may not assign its rights hereunder without Seller's written consent. 3. Law: These Terms are governed by Illinois law (without regard to conflict of laws). Federal and state courts in Cook County, Illinois have exclusive jurisdiction for any dispute hereunder. 4. Amendment: These Terms constitute the entire agreement between Buyer and Seller relating to the Products, and no provision may be changed or waived unless in writing signed by the parties. 5. Severability: If any provision hereof is rendered ineffective or invalid, such provision shall not invalidate any other provision. Connector Terminal Boxes (M12) XW3D Certain Precautions on Specifications and Use 1. Suitability for Use. Seller shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in Buyer's application or use of the Product. At Buyer's request, Seller will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer's application, product or system. Buyer shall take application responsibility in all cases but the following is a nonexhaustive list of applications for which particular attention must be given: (i) Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document. (ii) Energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. (iii) Use in consumer products or any use in significant quantities. (iv) Systems, machines and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to this product. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. 2. Programmable Products. Seller shall not be responsible for the user's programming of a programmable product, or any consequence thereof. 3. Performance Data. Performance data given in this publication is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Seller's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to Seller's Warranty and Limitations of Liability. 4. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Seller representative at any time to confirm actual specifications of purchased Product. 5. Errors and Omissions. The information in this publication has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors, or omissions. 6. RoHS Compliance. Where indicated, our products currently comply, to the best of our knowledge as of the date of this publication, with the requirements of the European Union's Directive on the Restriction of certain Hazardous Substances ("RoHS"), although the requirements of RoHS do not take effect until July 2006. These requirements may be subject to change. Please consult our website for current information. Complete “Terms and Conditions of Sale” for product purchase and use are on Omron’s website at http://www.components.omron.com – under the “About Us” tab, in the Legal Matters section. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. OMRON ON-LINE OMRON ELECTRONIC COMPONENTS LLC Global - http://www.omron.com USA - http://www.components.omron.com 55 E. Commerce Drive, Suite B Schaumburg, IL 60173 847-882-2288 Cat. No. X304-E-1 01/10 Specifications subject to change without notice Connector Terminal Boxes (M12) XW3D Printed in USA