Capacitors with Screw Terminals B41560 Compact – 105 °C B41580 B41560, B41580 Long-life grade capacitors Applications ■ General industrial electronics ■ Professional power supplies Features ■ ■ ■ ■ ■ High reliability, extremely good electrical characteristics High CU product, i. e. extremely compact High ripple current capability All-welded construction ensures reliable electrical contact Version with low-inductance design available Construction ■ ■ ■ ■ ■ Charge-discharge proof, polar Aluminum case with insulating sleeve Poles with screw terminal connections Mounting with ring clips, clamps or threaded stud The bases of types with threaded stud are not insulated 82 10/02 KAL0567-B B41560 B41580 B41560 / B41580 Compact – 105 °C Specifications and characteristics in brief Rated voltage UR 25 … 100 VDC Surge voltage US 1,15 · UR Rated capacitance CR 1 500 … 330 000 µF Capacitance tolerance ± 20 % Leakage current IL M (5 min, 20 °C) C R U R 0,7 I L ≤ 0,3 µA ⋅ æè ------- ⋅ -------öø + 4 µA µF V Self-inductance ESL Approx. 20 nH Capacitors with low-inductance design: d ≥ 64,3 mm: approx. 13 nH Requirements: Useful life 105 °C; UR; l~R 85 °C; UR; I~max 40 °C; UR; 2,2 · I~R > 3 000 h > 6 000 h > 250 000 h ∆C / C ESR IL ≤ ± 45 % of initial value ≤ 3 times initial specified limit ≤ initial specified limit Failure percentage: ≤ 1 % Failure rate: ≤ 40 fit (≤ 40 · 10 –9/h) (for definiton “fit”, refer to chapter “Quality”, page 62) Post test requirements: Voltage endurance test ∆C / C ESR IL ≤ ± 15 % of initial value ≤ 1,3 times initial specified limit ≤ initial specified limit 105 °C; UR 2 000 h Vibration resistance To IEC 60068-2-6, test Fc: displacement amplitude 0,75 mm, frequency range 10 to 55 Hz, acceleration max. 10 g, duration 3 × 2 h IEC climatic category To IEC 60068-1: 40/105/56 (– 40 °C/+ 105 °C/56 days damp heat test) Detail specification Similar to CECC 30301-810 Sectional specification IEC 60384-4 Ripple current capability Due to the ripple current capability of the contact elements, the following current upper limits must not be exceeded: Capacitor diameter ≤ 51,6 mm 64,3 mm 76,9 mm I~max 30 A 40 A 50 A 83 10/02 B41560 / B41580 Compact – 105 °C Dimensional drawings Type B41560 Ring clip/clamp mounting Type B41580 Threaded stud mounting M5: min. reach of screw = 8 mm M6: min. reach of screw = 12 mm*) *) 8 mm for low-inductance design Positive pole marking: + Screw terminals with UNF threads are available upon request. Dimensions and weights Terminal Dimensions (mm) with insulating sleeve +0 d I±1 I1 ± 1 I2 – 1 l3 d1 d2 max d3 max a M5 M5 M5 35,7+ 0/– 0,8 55,7 35,7+ 0/– 0,8 80,7 35,7+ 0/– 0,8 105,7 62,2 87,2 112,2 13 13 13 7,0+ 0,2/– 1 7,0+ 0,2/– 1 7,0+ 0,2/– 1 M8 M8 M8 8,2 8,2 8,2 13,5 13,5 13,5 12,7 12,7 12,7 65 105 135 M5 M5 51,6+ 0/– 0,8 80,7 51,6+ 0/– 0,8 105,7 87,2 112,2 17 17 7,0+ 0,2/– 1 7,0+ 0,2/– 1 M 12 8,2 M 12 8,2 13,5 13,5 22,2 22,2 220 280 M5 64,3+ 0/– 0,8 105,7 112,2 17 7,0+ 0,2/– 1 M 12 8,2 M6 M6 76,9+ 0/– 0,7 105,7 76,9+ 0/– 0,7 143,2 111,5 149,0 17 17 6,4+ 1,1/– 0,8 M 12 17,7 6,4+ 1,1/– 0,8 M 12 17,7 Dimensions are also valid for low-inductance design. Packing For ecological reasons the packing is pure cardboard. Capacitor diameter d Packing units (pieces) 35,7 mm 51,6 mm 64,3 mm 76,9 mm 36 22 15 12 84 10/02 + 0,2 – 0,4 Approx. wt. (g) 13,5 28,5 440 17,7 17,7 31,7 31,7 540 840 B41560 / B41580 Compact – 105 °C Special designs ■ Low-inductance design Ordering code: Design Identification in 3rd block of ordering code Remark Low inductance (13 nH) M003 For capacitors with diameter d ≥ 64,3 mm Accessories The following items are included in the delivery package, but are not fastened to the capacitors: Thread Toothed washers Screws/Nuts M5 A 5,1 DIN 6797 Cylinder-head screw M 5 × 8 DIN 84-4.8 M6 A 6,4 DIN 6797 Cylinder-head screw M 6 × 12 DIN 85-4.8 2,5 Nm For mounting M 8 J 8,2 DIN 6797 Hex nut BM 8 DIN 439 4 Nm 10 Nm For terminals M 12 J 12,5 DIN 6797 Hex nut BM 12 DIN 439 The following must be ordered separately: Ring clips Clamps for capacitors with d ≥ 64,3 mm Insulating parts Maximum torque 2 B44030 (cf. page 169) B44030 (cf. page 173) B44020 (cf. page 166) 85 10/02 Nm B41560 / B41580 Compact – 105 °C Overview of available types UR (VDC) 25 CR (µF) Case dimensions d × l (mm) 40 63 100 1500 35,7 × 55,7 2 200 35,7 × 80,7 35,7 × 80,7 3 300 35,7 × 55,7 4 700 35,7 × 80,7 51,6 × 80,7 35,7 × 55,7 35,7 × 105,7 51,6 × 105,7 6 800 10 000 35,7 × 105,7 15 000 35,7 × 55,7 35,7 × 80,7 51,6 × 80,7 64,3 × 105,7 22 000 35,7 × 80,7 35,7 × 105,7 51,6 × 105,7 76,9 × 105,7 76,9 × 143,2 33 000 35,7 × 80,7 51,6 × 80,7 64,3 × 105,7 47 000 35,7 × 105,7 51,6 × 105,7 64,3 × 105,7 68 000 51,6 × 80,7 51,6 × 105,7 76,9 × 105,7 100 000 51,6 × 105,7 64,3 × 105,7 76,9 × 143,2 150 000 64,3 × 105,7 76,9 × 105,7 220 000 76,9 × 105,7 76,9 × 143,2 330 000 76,9 × 143,2 The capacitance and voltage ratings listed above are available in different cases upon request. Other voltage and capacitance ratings are also available upon request. 86 10/02 B41560 / B41580 Compact – 105 °C Technical data and ordering codes UR CR 100 Hz 20 °C VDC µF 25 ESRmax 100 Hz 20 °C mΩ I~max 100 Hz 40 °C A I~max 100 Hz 85 °C A 15 000 35,7 × 55,7 42 22 000 35,7 × 80,7 29 31 22 18 25 11 15 5,3 7,4 B415*0A5159M000 B415*0A5229M000 33 000 35,7 × 80,7 20 47 000 35,7 × 105,7 16 17 13 30 30 18 23 8,8 11 B415*0A5339M000 B415*0A5479M000 68 000 51,6 × 80,7 12 40 9,3 30 26 13 B415*0A5689M000 100 000 51,6 × 105,7 9,4 7,6 30 30 15 B415*0A5100M000 150 000 64,3 × 105,7 220 000 76,9 × 105,7 8,0 7,0 6,4 5,6 40 50 38 40 18 20 B415*0A5150M000 2) B415*0A5220M000 2) 330 000 76,9 × 143,2 6,4 5,1 50 50 24 B415*0A5330M000 2) 10 000 35,7 × 55,7 42 37 18 11 5,3 B415*0A7109M000 15 000 35,7 × 80,7 29 22 000 35,7 × 105,7 22 26 20 25 30 15 20 7,4 9,5 B415*0A7159M000 B415*0A7229M000 33 000 51,6 × 80,7 15 13 30 23 11 B415*0A7339M000 47 000 51,6 × 105,7 12 10 30 29 14 B415*0A7479M000 68 000 51,6 × 105,7 10 63 Ordering code1) I ~R 100 Hz 105 °C A Zmax 10 kHz 20 °C mΩ Case dimensions d×l mm 8,4 30 30 15 B415*0A7689M000 100 000 64,3 × 105,7 8,2 7,0 40 38 18 B415*0A7100M000 2) 150 000 76,9 × 105,7 7,2 6,0 50 41 20 B415*0A7150M000 2) 220 000 76,9 × 143,2 6,4 5,4 50 49 24 B415*0A7220M000 2) 4 700 35,7 × 55,7 60 6 800 35,7 × 80,7 44 64 46 15 20 9,2 12 10 000 35,7 × 105,7 30 15 000 51,6 × 80,7 22 22 000 51,6 × 105,7 16 33 21 16 28 30 30 33 000 64,3 × 105,7 12 47 000 64,3 × 105,7 10 12 9,4 7,8 6,6 68 000 76,9 × 105,7 100 000 76,9 × 143,2 8,0 6,6 4,4 6,0 B415*0A8478M000 B415*0A8688M000 17 19 25 8,1 9,1 12 B415*0A8109M000 B415*0A8159M000 B415*0A8229M000 40 40 31 35 15 17 B415*0A8339M000 2) B415*0A8479M000 2) 50 50 39 48 19 23 B415*0A8689M000 2) B415*0A8100M000 2) Preferred types 1) * “6” = for capacitors with ring clip/clamp mounting “8” = for capacitors with threaded stud 2) For low-inductance design, see page 85. 87 10/02 B41560 / B41580 Compact – 105 °C Technical data and ordering codes UR CR 100 Hz 20 °C VDC µF Case dimensions d×l mm 100 1 500 2 200 ESRmax 100 Hz 20 °C mΩ Zmax 10 kHz 20 °C mΩ I~max 100 Hz 40 °C A 35,7 × 55,7 104 35,7 × 80,7 70 90 77 11 16 3 300 4 700 35,7 × 80,7 35,7 × 105,7 48 35 53 39 19 26 6 800 10 000 51,6 × 80,7 51,6 × 105,7 24 17 25 18 15 000 64,3 × 105,7 13 22 000 76,9 × 105,7 10 33 000 76,9 × 143,2 8,0 I~max 100 Hz 85 °C A 3,4 4,7 B415*0A9158M000 B415*0A9228M000 12 16 5,7 7,5 B415*0A9338M000 B415*0A9478M000 30 30 18 24 8,7 11 B415*0A9688M000 B415*0A9109M000 14 40 30 15 B415*0A9159M000 2) 11 50 35 17 B415*0A9229M000 2) 50 44 21 B415*0A9339M000 2) 8,4 7,0 9,9 Ordering code1) I ~R 100 Hz 105 °C A Preferred types 1) * “6” = for capacitors with ring clip/clamp mounting “8” = for capacitors with threaded stud 2) For low-inductance design, see page 85. 88 10/02 B41560 / B41580 Compact – 105 °C Useful life depending on ambient temperature TA under ripple current operating conditions1) KAL0532-I 3,5 Ι~ Ι ~R B41560/580 3,0 2,5 2,0 1,5 0 40 50 60 70 80 90 3 000 h 12 000 h 25 000 h 50 000 h 0,5 100 000 h 250 000 h 1,0 ˚C 110 100 TA Frequency factor of permissible ripple current I~ versus frequency f KAL0686-N 1,3 B41560/580 Ι ~f Ι ~100 Hz 1,1 1,0 a b c d e 0,9 0,8 0,7 0,6 1 10 5 10 2 5 10 3 d (mm) 35,7 51,6 64,3 76,9 ≤ 63 VDC a a a b 100 VDC c d d e Hz 10 4 f 1) Refer to page 40 for an explanation on how to interpret the useful life graphs. 89 10/02 B41560 / B41580 Compact – 105 °C Frequency characteristics of ESR Typical behavior KAL0687-W 1,5 B41560/580 ESR f ESR 100 Hz 1,3 1,2 1,1 a b c d e 1,0 0,9 0,8 0,7 0,6 1 10 5 10 2 5 10 3 Hz 10 f 4 d (mm) 35,7 51,6 64,3 76,9 ≤ 63 VDC a a a b 100 VDC c d d e Impedance Z versus frequency f Typical behavior at 20 °C KAL0399-2 10 1 B41560/580 Ω Z 10 0 10 10 10 2200 µF/100 V 22000 µF/25 V 3300 µF/100 V 330000 µF/25 V _1 _2 _3 10 1 10 2 10 3 10 4 10 5 Hz 10 6 f 90 10/02 Herausgegeben von EPCOS AG Unternehmenskommunikation, Postfach 80 17 09, 81617 München, DEUTSCHLAND ++49 89 636 09, FAX (0 89) 636-2 26 89 ( EPCOS AG 2002. Vervielfältigung, Veröffentlichung, Verbreitung und Verwertung dieser Broschüre und ihres Inhalts ohne ausdrückliche Genehmigung der EPCOS AG nicht gestattet. Bestellungen unterliegen den vom ZVEI empfohlenen Allgemeinen Lieferbedingungen für Erzeugnisse und Leistungen der Elektroindustrie, soweit nichts anderes vereinbart wird. Diese Broschüre ersetzt die vorige Ausgabe. Fragen über Technik, Preise und Liefermöglichkeiten richten Sie bitte an den Ihnen nächstgelegenen Vertrieb der EPCOS AG oder an unsere Vertriebsgesellschaften im Ausland. Bauelemente können aufgrund technischer Erfordernisse Gefahrstoffe enthalten. Auskünfte darüber bitten wir unter Angabe des betreffenden Typs ebenfalls über die zuständige Vertriebsgesellschaft einzuholen. Published by EPCOS AG Corporate Communications, P.O. Box 80 17 09, 81617 Munich, GERMANY ++49 89 636 09, FAX (0 89) 636-2 26 89 ( EPCOS AG 2002. Reproduction, publication and dissemination of this brochure and the information contained therein without EPCOS’ prior express consent is prohibited. Purchase orders are subject to the General Conditions for the Supply of Products and Services of the Electrical and Electronics Industry recommended by the ZVEI (German Electrical and Electronic Manufacturers’ Association), unless otherwise agreed. This brochure replaces the previous edition. For questions on technology, prices and delivery please contact the Sales Offices of EPCOS AG or the international Representatives. Due to technical requirements components may contain dangerous substances. For information on the type in question please also contact one of our Sales Offices.