MIC2292/93 Micrel MIC2292/93 High Frequency PWM White LED Drivers with Internal Schottky Diode and OVP General Description Features The MIC2292 and MIC2293 are high frequency, Pulse Width Modulator (PWM) boost regulators optimized for constantcurrent, white LED driver applications. Because of their constant PWM switching frequencies of 1.6MHz and 2MHz, respectively, the MIC2292/93 can use the smallest external components, allowing designers to avoid sensitive IF bands in their RF applications. The products feature an internal Schottky diode and two levels of output overvoltage protection allowing a small size and efficient DC/DC solution that requires only four external components. The 2.5V to 10V input voltage range of MIC2292/3 allows direct operation from 1- and 2-cell Li Ion as well as 3- to 4-cell NiCad/NiMH/Alkaline batteries. The MIC2292/3 products are available in a small size 2mm × 2mm 8-lead MLF™ package and have a junction temperature range of –40°C to +125°C. All support documentation can be found on Micrel’s web site at www.micrel.com. • • • • • • • • • • • • • • • 2.5V to 10V input voltage Output voltage up to 34V Internal Schottky diode 1.6MHz PWM operation (MIC2292) 2.0MHz PWM operation (MIC2293) Stable with ceramic capacitors 15V and 34V output overvoltage protection options 500mA switch current rating 95mV feedback voltage <1% line and load regulation <1µA shutdown current Over-temperature protection UVLO 8-lead (2mm × 2mm) MLF™package –40°C to +125°C junction temperature range Applications • White LED driver for backlighting – Cell phones – PDAs – GPS systems – Digital cameras – MP3 players – IP phones • Constant current power supplies Typical Application 15µH 10µH MIC2292-15BML VIN Li Ion 1µF MIC2293-15BML SW VIN 0.22µF 16V OUT FB EN GND Li Ion 1µF SW FB EN 95mV GND 6.3Ω 0.22µF 16V OUT 95mV 6.3Ω 1.6MHz PWM White LED Driver with 15V OVP 2MHz PWM White LED Driver with 15V OVP MLF and MicroLeadFrame are trademarks of Amkor Technology, Inc. Micrel, Inc. • 1849 Fortune Drive • San Jose, CA 95131 • USA • tel + 1 (408) 944-0800 • fax + 1 (408) 944-0970 • http://www.micrel.com August, 2004 1 M9999-081204 MIC2292/93 Micrel Ordering Information Part Number Marking Code MIC2292-15BML Overvoltage Protection Frequency Junction Temp. Range Package Lead Finish 15V 1.6MHz –40°C to +125°C 8-lead MLF™ Standard SWA MIC2292-15YML SWA 15V 1.6MHz –40°C to +125°C 8-lead MLF™ Pb-Free MIC2292-34BML SWC 34V 1.6MHz –40°C to +125°C 8-lead MLF™ Standard MIC2292-34YML SWC 34V 1.6MHz –40°C to +125°C 8-lead MLF™ Pb-Free MIC2293-15BML SZA 15V 2MHz –40°C to +125°C 8-lead MLF™ Standard MIC2293-15YML SZA 15V 2MHz –40°C to +125°C 8-lead MLF™ Pb-Free MIC2293-34BML SZC 34V 2MHz –40°C to +125°C 8-lead MLF™ Standard MIC2293-34YML SZC 34V 2MHz –40°C to +125°C 8-lead MLF™ Pb-Free Pin Configuration OUT 1 8 GND VIN 2 7 SW EN 3 6 FB GND 4 5 NC EP 8-lead MLF™ (BML) (Top View) Fused Lead Frame Pin Description Pin Number Pin Name 1 OUT Output pin and overvoltage protection (Output): Connect to the output capacitor and LEDs. 2 VIN Supply (Input): Input voltage. 3 EN Enable (Input): Logic high enables regulator. Logic low shuts down regulator. 5 NC No connect (no internal connection to die). 6 FB Feedback (Input): Output voltage sense node. Connect the cathode of the LED to this pin. A resistor from this pin to ground sets the LED current. 7 SW Switch node (Input): Internal power transistor collector. 4,8 GND Ground (Return): Ground. EP GND Ground (Return): Exposed backside pad. M9999-081104 Pin Function 2 August, 2004 MIC2292/93 Micrel Absolute Maximum Ratings(1) Operating Ratings(2) Supply Voltage (VIN) ..................................................... 12V Switch Voltage (VSW) ..................................... –0.3V to 34V Enable Pin Voltage (VEN) ................................... –0.3 to VIN FB Voltage (VFB) ............................................................. 6V Switch Current (ISW) ....................................................... 2A Ambient Storage Temperature (TS) ......... –65°C to +150°C Schottky Reverse Voltage (VDA) ................................... 34V ESD Rating(3) ................................................................ 2kV Supply Voltage (VIN) ........................................ 2.5V to 10V Output Voltage (VOUT) ..................................... VIN to VOVP Junction Temperature Range (TJ) ........... –40°C to +125°C Package Thermal Impedance 8-lead MLF™ (θJA) .............................................. 93°C/W Electrical Characteristics(4) TA = 25°C, VIN = VEN = 3.6V, VOUT = 15V, IOUT = 20mA, unless otherwise noted. Bold values indicate –40°C ≤ TJ ≤ +125°C. Symbol Parameter Condition Min VIN Supply Voltage Range 2.5 VUVLO Under Voltage Lockout 1.8 IVIN Quiescent Current VFB > 200mV, (not switching) 0V(5) Typ Max Units 10 V 2.1 2.4 V 2.5 5 mA 0.1 1 µA 95 –450 100 mV nA ISD Shutdown Current VEN = VFB IFB Feedback Voltage Feedback Input Current (±5%) VFB = 95mV Line Regulation 3V ≤ VIN ≤ 5V 0.5 1 % Load Regulation 5mA ≤ IOUT ≤ 20mA 0.5 2 % DMAX Maximum Duty Cycle ISW Switch Current Limit VSW Switch Saturation Voltage ISW VEN 90 85 90 % 750 mA ISW = 0.5A 450 mV Switch Leakage Current VEN = 0V, VSW = 10V 0.01 Enable Threshold TURN ON TURN OFF 5 µA 0.4 V V 20 40 µA 1.6 2.0 1.8 2.25 MHz MHz 0.8 1 V 4 µA 16 34 V V °C °C 1.5 IEN Enable Pin Current VEN = 10V fSW Oscillator Frequency MIC2292 MIC2293 VD Schottky Forward Drop ID = 150mA IRD Schottky Leakage Current VR = 30V VOVP Overvoltage Protection MIC2292/93-15 MIC2292/93-34 TJ Overtemperature Threshold Shutdown 1.4 1.75 Hysteresis 13 30 14 32 150 10 Notes: 1. Absolute maximum ratings indicate limits beyond which damage to the component may occur. Electrical specifications do not apply when operating the device outside of its operating ratings. The maximum allowable power dissipation is a function of the maximum junction temperature, TJ(max), the junction-to-ambient thermal resistance, θJA, and the ambient temperature, TA. The maximum allowable power dissipation will result in excessive die temperature, and the regulator will go into thermal shutdown. 2. This device is not guaranteed to operate beyond its specified operating ratings. 3. Devices are inherently ESD sensitive. Handling precautions required. Human body model. 4. Specification for packaged product only. 5. ISD = IVIN. 6. Guaranteed by design. August, 2004 3 M9999-081204 MIC2292/93 Micrel Typical Characteristics Feedback Voltage vs. Input Voltage Shutdown Current vs. Input Voltage 6 8 10 12 0 2 4 6 VIN (V) Switch Frequency vs. Temperature 10 0 12 1.4 1.2 1 0.8 0.6 0.4 0.2 0 -40 -20 0 20 40 60 80 100 TEMPERATURE (°C) 50 45 40 35 30 I EN = 10V 25 20 15 IEN = 4.2V 0 2 4 6 8 10 12 VIN (V) EN Pin Bias Current vs. Temperature IENABLE (µA) SWITCHING FREQUENCY (MHz) 8 VIN (V) I = 3.6V EN 10 5 I = 3.0V 0 EN 0 50 -50 TEMPERATURE (°C) 100 Schottky Forward Voltage Drop 700 600 500 400 300 200 100 0 1150 4 1 1050 2 0 SCHOTTKY FORWARD CURRENT (mA) 0 1 2 950 91 2 850 93 92 3 750 94 3 4 650 95 4 550 96 QUIESCENT CURRENT (mA) 97 5 450 99 98 90 Quiescent Current vs. Input Voltage 5 SHUTDOWN CURRENT (µA) FB VOLTAGE (mV) 100 Schottky Reverse Leakage Current 550 2 VR = 25V 1.5 1 VR = 16V 0.5 VR = 10V 40 500 450 400 350 300 -40 50 60 70 80 90 100 TEMPERATURE (°C) 0 40 80 TEMPERATURE (°C) 120 800 750 700 650 600 -40 VIN = 2.5V 0 40 80 TEMPERATURE (°C) 120 600 2 1.6 1.2 0.8 0.4 M9999-081104 ISW = 500mA 850 Switch Saturation Voltage vs. Current SATURATION VOLTAGE (mV) SWITCHING FREQUENCY (MHz) Switch Frequency vs. Temperature 0 -40 900 CURRENT LIMIT (mA) 2.5 0 30 Current Limit vs. Temperature Saturation Voltage vs. Temperature SATURATION VOLTAGE (mV) SCHOTTKY LEAKAGE CURRENT (µA) SCHOTTKY FORWARD VOLTAGE DROP (mV) 0 40 80 TEMPERATURE (¡C) 120 500 400 VIN = 2.5V 300 VIN = 5V 200 100 0 0 100 200 300 ISW (mA) 4 400 500 August, 2004 MIC2292/93 Micrel Functional Diagram VIN FB OVP* EN OVP* SW PWM Generator gm VREF 95mV Σ 1.6MHz or 2.0MHz Oscillator GND Ramp Generator *OVP available on MLFTM package option only MIC2292/93 Block Diagram The gm error amplifier measures the LED current through the external sense resistor and amplifies the error between the detected signal and the 95mV reference voltage. The output of the gm error amplifier provides the voltage-loop signal that is fed to the other input of the PWM generator. When the current-loop signal exceeds the voltage-loop signal, the PWM generator turns off the bipolar output transistor. The next clock period initiates the next switching cycle, maintaining the constant frequency current-mode PWM control. The LED is set by the feedback resistor: Functional Description The MIC2292/93 is a constant frequency, PWM current mode boost regulator. The block diagram is shown above. The MIC2292/93 is composed of an oscillator, slope compensation ramp generator, current amplifier, gm error amplifier, PWM generator, 500mA bipolar output transistor, and Schottky rectifier diode. The oscillator generates a 1.6MHz clock for the MIC2292 and a 2.0MHz clock for the MIC2293. The clocks' two functions are to trigger the PWM generator that turns on the output transistor and to reset the slope compensation ramp generator. The current amplifier is used to measure the switch current by amplifying the voltage signal from the internal sense resistor. The output of the current amplifier is summed with the output of the slope compensation ramp generator. This summed current-loop signal is fed to one of the inputs of the PWM generator. August, 2004 95mv ILED = RFB The Enable pin shuts down the output switching and disables control circuitry to reduce input current to leakage levels. Enable pin input current is zero at zero volts. 5 M9999-081204 MIC2292/93 Micrel tions. The table below shows recommended inductor and output capacitor values for various series-LED applications: External Component Selection The MIC2292/93 can be used across a wide rage of applicaSeries LEDs L Manufacturer Min COUT Manufacturer 2 22µH LQH32CN220K21 (Murata) NLC453232T-220K(TDK) 2.2µF 0805ZD225KAT(AVX) GRM40X5R225K10(Murata) 15µH LQH32CN150K21 (Murata) NLC453232T-150K(TDK) 1µF 0805ZD105KAT(AVX) GRM40X5R105K10(Murata) 10µH LQH32CN100K21 (Murata) NLC453232T-100K(TDK) 0.22µF 0805ZD224KAT(AVX) GRM40X5R224K10(Murata) 6.8µH LQH32CN6R8K21 (Murata) NLC453232T-6R8K(TDK) 0.22µF 0805ZD225KAT(AVX) GRM40X5R225K10(Murata) 4.7µH LQH32CN4R7K21 (Murata) NLC453232T-4R7K(TDK) 0.22µF 0805ZD224KAT(AVX) GRM40X5R224K10(Murata) 22µH LQH43MN220K21 (Murata) NLC453232T-220K(TDK) 2.2µF 0805YD225MAT(AVX) GRM40X5R225K16(Murata) 15µH LQH43MN 150K21 (Murata) NLC453232T-150K(TDK) 1µF 0805YD105MAT(AVX) GRM40X5R105K16(Murata) 10µH LQH43MN 100K21 (Murata) NLC453232T-100K(TDK) 0.22µF 0805YD224MAT(AVX) GRM40X5R224K16(Murata) 6.8µH LQH43MN 6R8K21 (Murata) NLC453232T-6R8K(TDK) 0.22µF 0805YD224MAT(AVX) GRM40X5R224K16(Murata) 4.7µH LQH43MN 4R7K21 (Murata) NLC453232T-4R7K(TDK) 0.27µF 0805YD274MAT(AVX) GRM40X5R224K16(Murata) 22µH LQH43MN220K21 (Murata) NLC453232T-220K(TDK) 1µF 0805YD105MAT(AVX) GRM40X5R105K25(Murata) 15µH LQH43MN 150K21 (Murata) NLC453232T-150K(TDK) 1µF 0805YD105MAT(AVX) GRM40X5R105K25(Murata) 10µH LQH43MN 100K21 (Murata) NLC453232T-100K(TDK) 0.27µF 0805YD274MAT(AVX) GRM40X5R274K25(Murata) 6.8µH LQH43MN 6R8K21 (Murata) NLC453232T-6R8K(TDK) 0.27µF 0805YD274MAT(AVX) GRM40X5R274K25(Murata) 4.7µH LQH43MN 4R7K21 (Murata) NLC453232T-4R7K(TDK) 0.27µF 0805YD274MAT(AVX) GRM40X5R274K25(Murata) 22µH LQH43MN220K21 (Murata) NLC453232T-220K(TDK) 0.22µF 08053D224MAT(AVX) GRM40X5R224K25(Murata) 15µH LQH43MN 150K21 (Murata) NLC453232T-150K(TDK) 0.22µF 08053D224MAT(AVX) GRM40X5R224K25(Murata) 10µH LQH43MN 100K21 (Murata) NLC453232T-100K(TDK) 0.27µF 08053D274MAT(AVX) GRM40X5R274K25(Murata) 6.8µH LQH43MN 6R8K21 (Murata) NLC453232T-6R8K(TDK) 0.27µF 08053D274MAT(AVX) GRM40X5R274K25(Murata) 4.7µH LQH43MN 4R7K21 (Murata) NLC453232T-4R7K(TDK) 0.27µF 08053D274MAT(AVX) GRM40X5R274K25(Murata) 22µH LQH43MN220K21 (Murata) NLC453232T-220K(TDK) 0.22µF 08053D224MAT(AVX) GRM40X5R224K25(Murata) 15µH LQH43MN 150K21 (Murata) NLC453232T-150K(TDK) 0.22µF 08053D224MAT(AVX) GRM40X5R224K25(Murata) 10µH LQH43MN 100K21 (Murata) NLC453232T-100K(TDK) 0.27µF 08053D274MAT(AVX) GRM40X5R274K25(Murata) 6.8µH LQH43MN 6R8K21 (Murata) NLC453232T-6R8K(TDK) 0.27µF 08053D274MAT(AVX) GRM40X5R274K25(Murata) 4.7µH LQH43MN 4R7K21 (Murata) NLC453232T-4R7K(TDK) 0.27µF 08053D274MAT(AVX) GRM40X5R274K25(Murata) 3 4 5, 6 7, 8 M9999-081104 6 August, 2004 MIC2292/93 Micrel Dimming Control There are two techniques for dimming control. One is PWM dimming and the other is continuous dimming. 1. PWM dimming control is implemented by applying a PWM signal on EN pin as shown in Figure 1. The MIC2292/93 is turned on and off by the PWM signal. With this method, the LEDs operate with either zero or full current. The average LED current is increased proportionally to the duty-cycle of the PWM signal. This technique has high-efficiency because the IC and the LEDs consume no current during the off cycle of the PWM signal. Typical frequency should be between 100Hz and 10kHz. 2. Continuous dimming control is implemented by applying a DC control voltage to the FB pin of the MIC2292/93 through a series resistor as shown in Figure 2. The LED current is decreased proportionally with the amplitude of the control voltage. The LED intensity (current) can be dynamically varied applying a DC voltage to the FB pin. The DC voltage can come from a DAC signal or a filtered PWM signal. The advantage of this approach is that a high frequency PWM signal (>10kHz) can be used to control LED intensity. Open-Circuit Protection If the LEDs are disconnected from the circuit, or in case an LED fails open, the sense resistor will pull the FB pin to ground. This will cause the MIC2292/93 to switch with a high duty-cycle resulting in output overvoltage. This may cause the SW pin voltage to exceed its maximum voltage rating, possibly damaging the IC and the external components. To ensure the highest level of protection, the MIC2292/93 has three product options in the 8-lead MLF™with overvoltage protection, OVP. The extra pins of the 8-leadMLF™ package allow the use of a dedicated OVP monitor with options for 15V or 34V (see Figure 3). The reason for the three OVP levels is to let users choose the suitable level of OVP for their application. For example, a 3-LED application would typically see an output voltage of no more than 12V, so a 15V OVP option would offer a suitable level of protection. This allows the user to select the output diode and capacitor with the lowest voltage ratings, and accordingly, smallest size and lowest cost. The OVP will clamp the output voltage to within the specified limits. VIN VIN VIN SW OUT FB EN GND VIN SW OUT PWM Figure 3. MLF™ Package OVP Circuit FB EN Start-Up and Inrush Current During start-up, inrush current of approximately double the nominal current flows to set up the inductor current and the voltage on the output capacitor. If the inrush current needs to be limited, a soft-start circuit similar to Figure 4 could be implemented. The soft-start capacitor, Css, provides overdrive to the FB pin at start-up, resulting in gradual increase of switch duty cycle and limited inrush current. GND Figure 1. PWM Dimming Method VIN VIN SW VIN OUT FB EN GND CSS 5.11k 2200pF 49.9k VIN DC Equivalent SW OUT FB EN Figure 2. Continuous Dimming GND R 10k Figure 4. Soft-Start Circuit Functional Characteristics August, 2004 7 M9999-081204 MIC2292/93 Micrel 6-Series LED Circuit without External Soft-Start OUTPUT VOLTAGE INPUT CURRENT ENABLE (200mA/div) (2V/div) OUTPUT VOLTAGE INPUT CURRENT ENABLE (200mA/div) (2V/div) 6-Series LED Circuit with External Soft-Start L = 10µH CIN = 1µF COUT = 0.22µF VIN = 3.6V IOUT = 20mA 6 LEDs CSS = 2200pF R = 10kΩ TIME (100µs/div.) M9999-081104 L = 10µH CIN = 1µF COUT = 0.22µF VIN = 3.6V IOUT = 20mA 6 LEDs TIME (100µs/div.) 8 August, 2004 MIC2292/93 Micrel Package Information 8-lead MLF™ (BML) MICREL, INC. 1849 FORTUNE DRIVE SAN JOSE, CA 95131 TEL USA + 1 (408) 944-0800 FAX + 1 (408) 474-1000 WEB http://www.micrel.com The information furnished by Micrel in this data sheet is believed to be accurate and reliable. However, no responsibility is assumed by Micrel for its use. Micrel reserves the right to change circuitry and specifications at any time without notification to the customer. Micrel Products are not designed or authorized for use as components in life support appliances, devices or systems where malfunction of a product can reasonably be expected to result in personal injury. Life support devices or systems are devices or systems that (a) are intended for surgical implant into the body or (b) support or sustain life, and whose failure to perform can be reasonably expected to result in a significant injury to the user. A Purchaser’s use or sale of Micrel Products for use in life support appliances, devices or systems is at Purchaser’s own risk and Purchaser agrees to fully indemnify Micrel for any damages resulting from such use or sale. © 2004 Micrel, Incorporated. August, 2004 9 M9999-081204