Inductive Ring Sensor F2LP-W Ring Sensing Head for Detecting Moving Minute Metallic Objects Detects moving metallic objects of any shape anywhere in the ring. Sensor Heads with 10-mm to 100-mm diameters available. Incorporates a 40-ms OFF-delay timer. Amplifier Unit with DIN-track mounting hooks available. Ordering Information Sensor Heads Sensor Head (non-shielded) Min. object size Model 10 dia. 0.3 dia. x 0.5 mm steel rod F2LP-W10M 20 dia. 0.3 dia. x 1.0 mm steel rod F2LP-W20M 50 dia. 2.0-dia. steel ball F2LP-W50M 75 dia. 2.5-dia. steel ball F2LP-W75M 100 dia. 3.0-dia. steel ball F2LP-W100M Amplifier Unit Power supply 120/240 VAC, 50/60 Hz Output Relay: DC Solid-state: SPDT, 2 A, 250 VAC or 3 A, 30 VDC Photocoupler 100 mA max. Model F2LP-WK4-US 1 F2LP-W F2LP-W Application Examples Counting Falling Screws Tank F2LP-WK4-US CQM1 F2LP-W50M Specifications Ratings/Characteristics Sensor Units Model F2LP-W10M F2LP-W20M 10 dia. Ferrous or non-ferrous moving metal object (Sensitivity lowers with non-ferrous metals). Min. object size 0.3 dia. x 0.5 mm steel rod Ambient temperature Operating: --25C to 70C (with no icing) Ambient humidity Operating: 35% to 95% Insulation resistance 50 Mτ min. Head case and shield (0 V) are electrically connected. Dielectric strength 1,000 VAC for 1 min. Head case and shield (0 V) are electrically connected. Vibration resistance Durability: 10 to 55 Hz, 1.5 mm double amplitude for 2 hours each in X, Y, Z directions Shock resistance Durability: 500 m/s2 (approx. 50G) for 3 times each in X, Y, Z directions Cable (see note 2) 3 m (high-frequency coaxial cable) Weight Approx. 80 g Enclosure rating IEC IP67 Material Case Heat-resisting ABS resin Sensing surface Heat-resisting ABS resin Approx. 220 g 2.0-dia. steel ball Approx. 430 g 75 dia. F2LP-W100M Sensing objects (see note 1) 0.3 dia. x 1.0 mm steel rod 50 dia. F2LP-75M Sensing area Note: 20 dia. F2LP-W50M 2.5-dia. steel ball Approx. 800 g 100 dia. 3.0-dia. steel ball Approx. 1,200 g Aluminum diecast 1. The moving speed is based on the natural fall of objects from a height 10 cm above the Sensor. 2. The cable can be shortened or connected to another cable, as long as the total length of the cable is from 1.5 to 10 m. Use the following cables for extension: F2LP-W10M, F2LP-W20M: Electrostatic capacity 97 nF/km; characteristic impedance 502 τ F2LP-W-50M, F2LP-W75M, F2LP-W100M: Electrostatic capacity 100 nF/km; characteristic impedance 502 τ 2 F2LP-W F2LP-W Amplifier Unit Supply voltage 120/240 VAC 15%, 50/60 Hz Power consumption 3 VA max. Sensitivity adjustment Selector and variable resistor Timer DC solid-state Normal or 40-ms OFF delay. (selectable) Relay One-shot, 40 ms (fixed) DC solid-state Normal: 75 ms max.; OFF-delay: 125 ms max. (Minimum sensing objects can be detected at intervals specified. Larger objects need longer intervals.) Relay 75 ms max. (See note for DC solid-state sensing interval.) DC solid-state 100 mA, 40 VDC max. photocoupler output; residual voltage: 2 V max. (Refer to Engineering Data.) Relay Resistive load of 2 A at 250 VAC or 3 A at 30 VDC Sensing interval Control output Compatibility with Sensor Heads with different diameters Can be connected to F2LP-WjM Sensors with a diameter of 10, 20, 50, 75, or 100 (switchable). Compensation for cord length Switch setting Output form NO or NC (switchable) Indicators Power and operation Ambient temperature Operating: --10C to 55C (with no icing) Ambient humidity Operating: 35% to 85% Insulation resistance 50 Mτ min. (at 500 VDC) between all live terminals and non-current carrying bare metal parts, and between all primary terminals (for power supply) and all secondary terminals (for non-contact output and Sensor) Dielectric strength 1,500 VAC, 50/60 Hz for 1 minute between all live terminals and non-current carrying bare metal parts, between all primary terminals (for power supply) and all secondary terminals (for non-contact output and Sensor), and among all contact output terminals Vibration resistance Destruction: 10 to 55 Hz, 1.5 mm double amplitude for 2 hours in X, Y, Z directions respectively Shock resistance Destruction: 100 m/s2 (approx. 10G) for 3 times in X, Y, Z directions respectively Enclosure ratings IEC IP30 Weight Approx. 300 g Engineering Data Object Size vs. Falling Speed of Object (Typ.) F2LP-W10M F2LP-W20M Height Object Height Height (m) Object Speed (V m/s) Iron Height (m) Speed (V m/s) Iron Aluminum Aluminum Object size (dia. x 0.5 mm) Object size (dia. in 1 mm) 3 F2LP-W F2LP-W F2LP-W50M F2LP-W75M Iron Brass Brass Sensing area Object Height Height (m) Height (m) Speed (V m/s) Iron Speed (V m/s) Height Object Sensing area Object size (dia. in mm) Object size (dia. in mm) Residual Load Voltage Characteristics (Typ.) F2LP-W100M F2LP-WK4-US Iron Brass Load voltage (v) Height Speed (V m/s) Height (m) Object Object size (dia. in mm) Load current (mA) Operation Amplifier Unit Sensor selector: F2LP-W10M, F2LP-W20M: Select dia. of 10 to 20 F2LP-W50M, F2LP-W75M, F2LP-W100M: Select dia. of 50 to 100 POWER indicator: Lit when power is on. OPERATION indicator: Lit when sensing objects. Sensitivity selector Compensation selector: Select the position according to the cable length. When cutting or extending the cable, the length should be between 1.5 m and 10 m. Timer mode selector (see note 1) Output mode selector (see note 2) Frequency selector: If induction or other mutual interference is experienced when using more than one Sensor, set the Sensor to different frequencies. --US Note: 240 VAC 120 VAC Sensitivity adjustor 4 1. Timer mode selector: NORM: No timer; TIMER: OFF-delay transistor output (40 ms) 2. Output mode selector: NO: Both transistor output and relay output ON when sensing objects; NC: Transistor output OFF and relay output ON when sensing objects F2LP-W F2LP-W Timing Chart Object present No object Sensing NO NC Output mode Timer mode OFF-delay NORMAL Transistor output ON OFF Relay output ON OFF OPERATION indicator Lit Not lit POWER indicator Lit Not lit Note: A: 40 ms (OFF-delay) B: 40 ms (per detection) When power is off 1. Relay outputs are ON when objects are sensed (when objects pass through the Sensor head) 2. Each relay output is ON for 40 ms minimum regardless of the position of the timer mode selector. Dimensions Note: All units are in millimeters unless otherwise indicated. Sensor Heads F2LP-W10M F2LP-W20M 10-dia. hole 20-dia. hole 4.1 dia., one-conductor coaxial cable (length: 3 m) Two, 3.5-dia. holes 4.1 dia., oneconductor coaxial cable (length: 3 m) Two, 4.5-dia. holes 5 F2LP-W F2LP-W F2LP-W75M F2LP-W50M 91 dia. 76 dia. 50 dia. Four, 7-dia. holes 5.5 dia., oneconductor coaxial cable (length: 3 m) 75 dia. 5.5 dia., one-conductor coaxial cable (length: 3 m) 3.5 radius Amplifier Unit F2LP-W100M F2LP-WK4-US Mounting Holes Two, M4 holes Four, 7-dia. holes 100 dia. 5.5 dia., one-conductor coaxial cable (length: 3 m) 3.5 radius 6 F2LP-W F2LP-W DC Solid State Output Stage Circuit Diagram 2.2 τ Note: 1. The load can be connected as follows: Load 47 V Load 2. The maximum capacity of the load is 100 mA, 40 VDC. Main circuit of Sensor Connections Note: Conductor Shielding Terminal 7 (internal circuit 0 V) can be grounded by grounding the Sensor, because this terminal is connected to the metal case of the Sensor. Sensor input terminals 7 and 8, transistor output terminals 10 and 11, power supply terminals 1, 2, and 3, and relay connecting terminals 4, 5, and 6 are insulated from one another. 100 VAC 200 VAC, 50/60 Hz Precautions Please read the following carefully to ensure effective and proper use of the F2LP-W. Influence of Metals at Close Range The Sensor can malfunction if there is a moving metal object around the Sensor. Keep metal objects away from the Sensor by at least the distances indicated in the following drawing and table. Model Distance l Distance m F2LP-W10M 100 100 F2LP-W20M 100 20 F2LP-W50M 150 30 F2LP-W75M 200 40 F2LP-W100M 300 50 Moving metal object m l l 7 F2LP-W F2LP-W The Sensor mounted on a metal base can malfunction if there is a metal object close to the coil of the Sensor. Keep metal away from the coil by at least the distances indicated in the following drawings. F2LP-W10M Metal Mutual Interference When using more than one Sensor, ground the ground terminals of the Sensors and then separate the Sensors one another by at least the distances indicated in the following drawings. The distances in parentheses apply when the Sensors are set to different frequencies. Metal l1 10 mm max. F2LP-W20M Metal Facing each other Metal l2 19 mm max. In parallel F2LP-W50M Metal Metal Model 11 mm max. F2LP-W75M 112 dia. min. Note: 34 mm max. To mount the F2LP-W75M on a flange, open a hole of at least 112 dia. min. Parallel (l 2) F2LP-W10M 500 (100) 500 (100) F2LP-W20M 500 (100) 500 (100) F2LP-W50M 500 (100) 500 (100) F2LP-W75M 750 (150) 750 (150) F2LP-W100M 1,000 (200) 1,000 (200) Others Do not use the Sensor immediately after power is on, since the Metal Metal Facing (l 1) Sensor needs an interval of 1 to 2 seconds after power is on to function normally and sense objects. Metal To maintain noise resistance when connecting a Sensor cable to the Amplifier Unit terminals, always use a cable with a conductor thickness of no more than 10 mm. F2LP-W100M 10 mm max. Metal Note: Metal 150 dia. min. 25 mm To mount the F2LP-W100M on a flange, open a hole of at least 150 dia. Sensor Metal Sensor cable Amplifier Unit Only one pulse (40 ms) will be output when the sensing object is stationary or if the sensing object is always present such as the case when line breakage is detected. When using the Sensor at a high level of sensitivity, be careful not to touch or come in contact with the Sensor because any contact with the sensing surface will be detected. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. Cat. No. D32-E1-2 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Systems Components Division H.Q. 28th Fl., Crystal Tower Bldg. 1-2-27, Shiromi, Chuo-ku, Osaka 540 Japan Phone: 06-949-6012 Fax: 06-949-6021 8 Printed in Japan 0997-0.5M (0590) a