Solid State Relays for Industrial I/O G3TC Reliable SSRs for I/O Module Mounting Boards • Use I/O SSRs as an interface between logic circuitry and the load. • Variety of AC/DC input and output modules with industry-standard footprint and color coding. • Built-in hold down screw fastens relay to board to eliminate loosening by vabration. • Optical Isolation - Dielectric strength of 4 kV between input and output terminals. • Zero cross function on AC output models. • AC and DC input versions incorporate a rectifier to accept both AC or DC inputs. • UL, CSA and TUV approved. Ordering Information ■ Input Module Function Color AC input Isolation Yellow Photo-coupler Input operating voltage range 90-140 VDC/AC 180-280 VDC/AC DC input White 10-32 VDC/AC Logic level output supply voltage Model 5 VDC G3TC-IAC5 AC/DC120 15 VDC G3TC-IAC15 AC/DC120 24 VDC G3TC-IAC24 AC/DC120 5 VDC G3TC-IAC5A AC/DC240 15 VDC G3TC-IAC15A AC/DC240 24 VDC G3TC-IAC24A AC/DC240 5 VDC G3TC-IDC5 DC/AC24 15 VDC G3TC-IDC15 DC/AC24 24 VDC G3TC-IDC24 DC/AC24 ■ Output Module Function AC output Color Black Isolation Photo-triac Rated input voltage 5 VDC 15 VDC Rated output voltage (Applicable output voltage) 3 A at 120 VAC (3 A at 75-140 VAC) 24 VDC 5 VDC 15 VDC Red Photo-coupler 5 VDC 15 VDC 15 VDC 24 VDC G3TC-OAC15 DC15 G3TC-OAC5A DC5 G3TC-OAC15A DC15 G3TC-OAC24A DC24 3 A at 60 VDC (3 A at 5-60 VDC) 24 VDC 5 VDC G3TC-OAC5 DC5 G3TC-OAC24 DC24 3 A at 240 VAC (3 A at 75-280 VAC) 24 VDC DC output Model G3TC-ODC5 DC5 G3TC-ODC15 DC15 G3TC-ODC24 DC24 1 A at 200 VDC (1 A at 5-200 VDC) G3TC-ODC5A DC5 G3TC-ODC15A DC15 G3TC-ODC24A DC24 Solid State Relays for Industrial I/O G3TC 419 ■ Typical Applications • HVAC, refrigeration equipment • Automation controls • Injection molding machines • Packaging equipment ■ I/O Classification by Color Specifications ■ Common Characteristics Insulation resistance 100 MΩ min at 500 VDC Dielectric strength 4000 VAC, 50/60 Hz for 1 minute between input and output Vibration resistance Malfunction: 10 to 55 Hz, 1.5 mm double amplitude Shock resistance Malfunction: 1,000 m/s2 Ambient temperature Operating: -30°C to 80°C with no icing or condensation Storage: -30°C to 100°C with no icing or condensation Ambient humidity Operating: 45% to 85% Approved standards UL Recognized, CSA Certified, EN60950 420 G3TC Solid State Relays for Industrial I/O ■ AC Input Module G3TC-IAC Ratings (Ambient Temperature 25°C) Input Item G3TC-IAC5 G3TC-IAC15 G3TC-IAC24 G3TC-IAC5A G3TC-IAC15A Rated voltage 120 VAC/DC 240 VAC/DC Operating voltage 90-140 VAC/DC 180-280 VAC/DC Must operate voltage 90 VAC/DC max. 180 VAC/DC max. Must release voltage 25 VAC/DC min. 45 VAC/DC min. Input current at rated voltage 5 mA max. 5 mA max. Input resistance (see note 1) 30 kΩ 69 kΩ G3TC-IAC24A Output Item G3TC-IAC5 G3TC-IAC15 G3TC-IAC24 15 VDC 24 VDC G3TC-IAC5A 5 VDC G3TC-IAC15A 15 VDC G3TC-IAC24A Output supply voltage-nominal 5 VDC 24 VDC Output supply voltage-range 4.5-6 VDC 12-18 VDC 20-30 VDC 4.5-6 VDC 12-18 VDC 20-30 VDC Output supply current at rated input voltage (see note 2) 18 mA max. 15 mA max. 12 mA max. 18 mA max. 15 mA max. 12 mA max. Control resistance (Rc in circuit configuration - see note 1) 240 Ω 1 kΩ 2.2 kΩ 240 Ω 1k Ω 2.2k Ω Output current 50 mA max. Characteristics Item G3TC-IAC5 Operate time (see note 3) 20 ms max. Release time (see note 3) 20 ms max. Output ON voltage drop 0.4 V max. Leakage current 100 μA max. Weight Approx. 40g G3TC-IAC15 G3TC-IAC24 G3TC-IAC5A G3TC-IAC15A G3TC-IAC24A Note: 1. Resistance values are reference. 2. The input module supplies the current on I/O circuit board at nominal ouput voltage. 3. At nominal output supply voltage, rated input voltage and 25°C. ■ DC Input Module G3TC-IDC Ratings (Ambient Temperature 25°C) Input Item G3TC-IDC5 Rated voltage 24 VDC/AC Operating voltage 10-32 VDC/ 15-32 VAC Must operate voltage 10 VDC/15 VAC max. Must release voltage 3 VDC/ 3 VAC min. Input current rated voltage 25 mA max. Input resistance (see note 1) 1.5 kΩ G3TC-IDC15 G3TC-IDC24 Output Item G3TC-IDC5 G3TC-IDC15 15 VDC G3TC-IDC24 Output supply voltage-nominal 5 VDC Output supply voltage-range 4.5-6 VDC 12-18 VDC 20-30 VDC Output supply current at rated input voltage (see note 2) 18 mA max. 15 mA max. 12 mA max. 1 kΩ 2.2 kΩ Control resistance (Rc in circuit configuration - see note 1) 240 Ω Output current 24 VDC 50 mA max. Solid State Relays for Industrial I/O G3TC 421 Characteristics Item G3TC-IDC5 Operate time (see note 3) 5 ms max. Release time (see note 3) 5 ms max. Output ON voltage drop 0.4 V max. Leakage current 100 μA max. Weight Approx. 40g G3TC-IDC15 G3TC-IDC24 Note: 1. Resistance values are reference. 2. The input module supplies the current on I/O circuit board at nominal ouput voltage. 3. At nominal output supply voltage, rated input voltage and 25°C. ■ AC Output Module G3TC-OAC Ratings (Ambient Temperature 25°C) Input Item G3TC-OAC5 G3TC-OAC15 G3TC-OAC24 G3TC-OAC5A G3TC-OAC15A G3TC-OAC24A Rated voltage 5 VDC 15 VDC 24 VDC 5 VDC 15 VDC Operating voltage 2.5-8 VDC 9-16 VDC 18-32 VDC 2.5-8 VDC 9-16 VDC 18-32 VDC Must operate voltage 2.5 VDC max. 9 VDC max. 18 VDC max. 2.5 VDC max. 9 VDC max. 18 VDC max. Must release voltage 1 VDC min. Input current at rated voltage (see note 2) 18 mA max. 1 kΩ 2.2 kΩ 240 Ω 1 kΩ 2.2 kΩ Control resistance (Rc 240 Ω in circuit configuration - see note 1) 24 VDC Output Item G3TC-OAC5 G3TC-OAC15 G3TC-OAC24 G3TC-OAC5A Rated load voltage 120 VAC 240 VAC Load voltage range 75-140 VAC 75-280 VAC Load current 0.05 to 3 A Inrush current 45 A (60 Hz, 1 cycle) G3TC-OAC15A G3TC-OAC24A Characteristics Item G3TC-OAC5 G3TC-OAC15 G3TC-OAC24 Operate time (see note 3) 1/2 of load power source cycle + 1 ms max. Release time (see note 3) 1/2 of load power source cycle + 1 ms max. Output ON voltage drop 1.6 V (RMS) max. Leakage current 2.5 mA max. (at 120 VAC) Weight Approx. 45g G3TC-OAC5A 5 mA max. (at 240 VAC) Note: 1. Resistance values are reference. 2. The output module supplies the current on I/O circuit board at nominal input voltage. 3. At nominal output supply voltage, rated input voltage and 25°C. 422 Solid State Relays for Industrial I/O G3TC-OAC15A G3TC G3TC-OAC24A ■ DC Output Module G3TC-ODC Ratings (Ambient Temperature 25°C) Input Item G3TC-ODC5 G3TC-ODC15 G3TC-ODC24 5 VDC G3TC-ODC15A 15 VDC G3TC-ODC24A 5 VDC 15 VDC Operating voltage 2.5-8 VDC 9-16 VDC 18-32 VDC 2.5-8 VDC 9-16 VDC 18-32 VDC Must operate voltage 2.5 VDC max. 9 VDC max. 18 VDC max. 2.5 VDC max. 9 VDC max. 18 VDC max. Must release voltage 1 VDC min. Input current at rated voltage (see note 2) 18 mA max. 1 kΩ 2.2 kΩ 240 Ω 1 kΩ 2.2 kΩ Control resistance (Rc 240 Ω in circuit configuration - see note 1) 24 VDC G3TC-ODC5A Rated voltage 24 VDC Output Item G3TC-ODC5 G3TC-ODC15 G3TC-ODC24 G3TC-ODC5A Rated load voltage 60 VDC 200 VDC Load voltage range 5-60 VDC 5-200 VDC Load current 0.01 to 3 A 0.01 to 1.0 A Inrush current 18 A (10 ms) 9 A (10 ms) G3TC-ODC15A G3TC-ODC24A Characteristics Item G3TC-ODC5 G3TC-ODC15 G3TC-ODC24 G3TC-ODC5A G3TC-ODC15A Operate time (see note 3) 50 μs max. 100 μs max. Release time (see note 3) 50 μs max. (see note 4) 750 μs max. Output ON voltage drop 1.6 V max. Leakage current 1 mA max. (at 60 VDC) 1 mA max. (at 200 VDC) Weight Approx. 45g Approx. 40g Note: 1. 2. 3. 4. G3TC-ODC24A Resistance values are reference. The output module supplies the current on I/O circuit board at nominal input voltage. At rated load voltage, maximum rated load current, rated input voltage and 25°C. At 24 VDC load voltage, 3 A load current and 25°C. Solid State Relays for Industrial I/O G3TC 423 Engineering Data ■ Internal Circuit G3TC-IAC/IDC G3TC-OAC AC Output AC/DC Input In Out - Out In - - Note: Internal biasing circuitry is different between AC input and DC input modules G3TC-ODC DC Output Out - In - 424 Solid State Relays for Industrial I/O G3TC ■ Load Current vs. Ambient Temperature Characteristics G3TC-ODC5A G3TC-ODC15A G3TC-ODC24A 2 3 1.5 2 1.6 1 G3TC-OAC5A G3TC-OAC15A G3TC-OAC24A G3TC-OAC5 G3TC-OAC15 G3TC-OAC24 4 Load current (A) 4 Load current (A) Load current (A) G3TC-ODC5 G3TC-ODC15 G3TC-ODC24 1 0.55 0.5 3 2 1.6 1 0.37 0 −30 −20 0 20 40 45 60 70 80 100 0 −30 −20 Ambient temperature (°C) 0 20 40 45 60 70 80 100 0 −30 −20 0 20 40 45 60 70 80 100 Ambient temperature (°C) Ambient temperature (°C) ■ Inrush Current Resitivity Non-repetitive (Keep inrush current to half the rated value if it occurs.) 15 28 14 26 13 24 22 20 18 16 14 12 10 8 6 12 11 10 9 8 7 6 5 4 3 4 2 2 1 0 0 20 30 50 70 100 200 300 500 Energized time (ms) 1,000 2,000 50 Inrush current (A. Peak) 30 G3TC-OAC5A G3TC-OAC15A G3TC-OAC24A G3TC-OAC5 G3TC-OAC15 G3TC-OAC24 G3TC-ODC5A G3TC-ODC15A G3TC-ODC24A Inrush current (A. Peak) Inrush current (A. Peak) G3TC-ODC5 G3TC-ODC15 G3TC-ODC24 40 30 20 10 0 0 0 30 50 100 300 500 Energized time (ms) 1,000 2,000 10 30 50 100 200 500 1,000 5,000 Energized time (ms) Solid State Relays for Industrial I/O G3TC 425 Dimensions G3TC-IAC5 G3TC-IAC5A G3TC-IAC15 G3TC-IAC15A G3TC-IAC24 G3TC-IAC24A 15.2 Note: All units are in millimeters unless otherwise indicated. 2.5 43.2 #4–40 Hold down screw 31.8 25.4 5 4 3 2 1 6.0 7.6 1.0 dia. 7.6 10.16 22.86 27.94 G3TC-IDC5 G3TC-IDC15 G3TC-IDC24 15.2 33.02 2.5 43.2 #4–40 Hold down screw 31.8 25.4 5 4 3 2 1 6.0 7.6 1.0 dia. 7.6 10.16 22.86 27.94 G3TC-OAC5 G3TC-OAC5A G3TC-OAC15 G3TC-OAC15A G3TC-OAC24 G3TC-OAC24A 15.2 33.02 (2.5) 43.2 #4–40 Hold down screw 31.8 25.4 4 3 2 1 6.0 7.6 10.16 22.86 27.94 426 Solid State Relays for Industrial I/O G3TC 1.0 dia. 7.6 15.2 G3TC-ODC5 G3TC-ODC5A G3TC-ODC15 G3TC-ODC15A G3TC-ODC24 G3TC-ODC24A 2.5 43.2 #4–40 Hold down screw 31.8 25.4 4 3 2 1 6.0 7.6 1.0 dia. 10.16 7.6 22.86 27.94 ■ Approvals UL Recognized (File No. E64562) / CSA Certified (File No. 35535) - - Ambient Temp. = 40°C Input Output Model Input voltage Model Load voltage Load current G3TC-IAC5, -IAC15, -IAC24 90-140 V AC/DC G3TC-IAC5, -IAC15, -IAC24 5/15/24 VDC 50 mA G3TC-IAC5A, -IAC15A, -IAC24A 180-280 V AC/DC G3TC-IAC5A, -IAC15A, -IAC24A 5/15/24 VDC 50 mA G3TC-IDC5, -IDC15, -IDC24 10-32 VDC, 12-32 VAC G3TC-IDC5, -IDC15, -IDC24 5/15/24 VDC 50 mA G3TC-ODC5, -ODC5A, -OAC5, -OAC5A 5 VDC G3TC-ODC5, -ODC15, -ODC24 5-60 VDC 3A G3TC-ODC15, -ODC15A, -OAC15, -OAC15A 15 VDC G3TC-ODC5A, -ODC15A, -ODC24A 5-200 VDC 1A G3TC-ODC24, -ODC24A, -OAC24, -OAC24A 24 VDC G3TC-OAC5, -OAC15, -OAC24 75-140 VAC 3A G3TC-OAC5A, -OAC15A, -OAC24A 75-280 VAC 3A Note: The rated values approved by each of the safety standards (e.g., UL, CSA and TUV) may be different from the performance characteristics individually defined in this catalog. Solid State Relays for Industrial I/O G3TC 427 Precautions !WARNING Do not touch the relay while power is supplied or immediately after G3TC is turned OFF. Doing so may result in burns. !WARNING Do not touch the load terminal of the G3TC immediately after the power is turned OFF, otherwise an electric shock may be received due to the residual charge of the built-in C/R circuit. 9. For a DC inductive load, a diode should be connected in parallel with the load to absorb the counter electromotive force of the load. 10.For an I/O mounting rack that is installed horizontally, use the G3TC with loads that are within the following conditions. G3TC-OAC5, -OAC5A, -OAC15, -OAC15A, -OAC24, -OAC24A Horizontal Mounting 4 !WARNING Ensure that a short-circuit current does not flow on the load side of the SSR, otherwise the G3TC may be damaged. Load current (A) !WARNING Be sure to turn OFF the power supply to the G3TC before wiring, otherwise an electric shock may result. 3 2.1 2 1 ■ General Precautions 0.64 1. Do not apply excessive voltage or current to the input or output circuit of the G3TC. Doing so may result in malfunction or burning. 2. Do not connect the input and output circuits incorrectly. Doing so may result in malfunction or burning. 3. Do not obstruct the flow of air around the G3TC. Abnormal heating of the G3TC may result in short-circuiting of output elements and burning. ■ Correct Use 0 −30 −20 0 20 40 45 60 70 80 100 Ambient temperature (°C) G3TC-ODC5, -ODC15, -ODC24 Horizontal Mounting 4 Load current (A) At OMRON, we are constantly working to improve the quality and reliability of our products. SSRs, however, use semiconductors, which are prone to malfunction. Be sure to use SSRs within their rated value. Use the SSR only in systems that are designed with redundancies, flame protection, counter measures to prevent operation errors, and other countermeasures to prevent accidents involving human life or fires. 3 2.7 2 1 0.64 Before Actual Operation 1. In actual operation, the G3TC may cause accidents that were unforeseeable at the theoretical stage. Therefore, it is necessary to test the G3TC under a variety of conditions that are possible. As for the characteristics of the G3TC, it is necessary to consider the differences between G3TC models. 2. The ratings in this datasheet are for testing in a temperature range of 15 to 30°C, a relative humidity range of 25% to 85%, and an atmospheric pressure range of 88 to 106kPa. When testing operation, it is necessary to confirm correct operation not only with the actual load that will be used, but also at the same ambient conditions as for actual operation. 3. The input circuitry does not incorporate a circuit protecting the SSR from being damaged due to a reversed connection. Make sure that the polarity is correct when connecting the input lines. 4. Only use the G3TC with loads that are within the rated values. Using the G3TC with loads outside the rated values may result in malfunction, damage, or burning. 5. Use a power supply within the rated frequency range. Using a power supply outside the rated frequency range may result in malfunction, damage, or burning. 6. No over-voltage absorption element is built in. Therefore, if the G3TC is connected to an inductive load, be sure to connect an over-voltage absorption element. 7. As protection against accidents due to short-circuiting, be sure to install protective devices, such as fuses on the power supply side. 8. Keep wiring separate from high-voltage power lines and use wires of an appropriate length, otherwise malfunction and damage may result due to induction. 428 Solid State Relays for Industrial I/O G3TC 0 −30 −20 0 20 40 45 60 70 80 Ambient temperature (°C) 100 ■ Operating and Storage Environments Operating Ambient Temperature The rated value for the ambient operating temperature of the G3TC is for when there is no built-up heat. For this, reason, under conditions where heat dissipation is not good due to poor ventilation, and where heat may build up easily, the actual temperature of the G3TC may exceed the rated value resulting in malfunction or burning. When using the G3TC, design the system to allow heat dissipation sufficient to stay below the Load Current vs. Ambient Temperature characteristic curve. Note also that the ambient temperature of the G3TC may increase as a result of environmental conditions (e.g., climate, air-conditioning) and operating conditions (e.g., mounting in an airtight panel). Operating and Storage Locations Do not use or store the G3TC in the following locations. Doing so may result in damage, malfunction, or deterioration of performance characteristics. 1. Do not use or store in locations subject to direct sunlight. 2. Do not use in locations subject to ambient temperatures outside the range -30° to 80°C. 3. Do not use in locations subject to relative humidity outside the range 45% to 85% or locations subject to condensation as the result of severe change in temperature. 4. Do not store in locations subject to ambient temperatures outside the range -30° to 100°C. 5. Do not use or store in locations subject to corrosive or flammable gases. 6. Do not use or store in locations subject to dust (especially iron dust) or salts. 7. Do not use or store in locations subject to shock or vibration. 8. Do not use or store in locations subject to exposure to water, oil, or chemicals. Transportation When transporting the G3TC, observe the following points. Not doing so may result in damage, malfunction, or deterioration of performance characteristics. 1. Do not drop the G3TC or subject it to severe vibrations or shock. 2. Do not transport the product if it is wet. Vibration and Shock Do not subject the SSR to excessive vibration or shock. Otherwise the SSR may malfunction and internal components may be damaged. Solid State Relays for Industrial I/O G3TC 429 All sales are subject to Omron Electronic Components LLC standard terms and conditions of sale, which can be found at http://www.components.omron.com/components/web/webfiles.nsf/sales_terms.html ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. OMRON ON-LINE OMRON ELECTRONIC COMPONENTS LLC Global - http://www.omron.com USA - http://www.components.omron.com 55 E. Commerce Drive, Suite B Schaumburg, IL 60173 847-882-2288 Cat. No. X301-E-1b 09/11 Specifications subject to change without notice Solid State Relays for Industrial I/O G3TC Printed in USA