Aluminum electrolytic capacitors Axial-lead capacitors Series/Type: B43698 Date: December 2010 © EPCOS AG 2010. Reproduction, publication and dissemination of this publication, enclosures hereto and the information contained therein without EPCOS' prior express consent is prohibited. Axial-lead capacitors B43698 High performance 105 °C Applications Electronic ballasts Features Extremely long useful life Very high ripple current capability Very high voltage capability 550 V DC/85 °C/5000 h 500 V DC/105 °C/10000 h Outstanding performance Construction Charge/discharge-proof, polar Aluminum case with insulating sleeve Negative pole connected to case Axial leads, welded to ensure perfect electrical contact Taping and packing Bulk Pallet package Capacitors with d × l ≤ 16 × 30 mm are also available taped on reel. Please read Cautions and warnings and Important notes at the end of this document. Page 2 of 13 B43698 High performance 105 °C Specifications and characteristics in brief Rated voltage VR Surge voltage VS Rated capacitance CR Capacitance tolerance 450 V DC 550 V DC at 105 °C 6.8 ... 33 µF 10/+30% Q Leakage current Ileak (5 min, 20 °C) Self-inductance ESL1) Useful life 105 °C; VR; IAC,R 105 °C; 500 V DC; IAC,R 90 °C; VR; IAC,R 85 °C; 500 V DC; IAC,R 40 °C; VR; 2.1 IAC,R 40 °C; 500 V DC; 2.2 IAC,R Voltage endurance test 105 °C; VR Vibration resistance test Diameter d (mm) 12 Length l (mm) Approx. ESL (nH) 13.3 30 21 39 23 28 14 16 18 24 29 34 33 38 Requirements: ∆C/C ≤ ±30% of initial value ESR ≤ 3 times initial specified limit Ileak ≤ initial specified limit > 15000 h > 10000 h > 50000 h > 50000 h > 500000 h > 250000 h Post test requirements: ∆C/C ≤ ±10% of initial value ESR ≤ 1.3 times initial specified limit Ileak ≤ initial specified limit To IEC 60068-2-6, test Fc: Frequency range 10 Hz ... 55 Hz, displacement amplitude 0.75 mm, acceleration max. 10 g, duration 3 × 2 h. Capacitor mounted by its wire leads at a distance of (6 ±1) mm from the case and additionally clamped by the case. 7500 h IEC climatic category To IEC 60068-1: 40/105/56 (40 °C/+105 °C/56 days damp heat test) Detail specification Sectional specification Similar to CECC 30301-801 IEC 60384-4 1) If optimum circuit design is used, the values are lower by 30%. Please read Cautions and warnings and Important notes at the end of this document. Page 3 of 13 B43698 High performance 105 °C Axial-lead capacitors Dimensional drawing Dimensions, weights and packing units d×l dmax × Imax Wire w mm 12 × 30 12 × 39 13.3 × 39 14 × 30 16 × 30 16 × 39 18 × 30 18 × 39 mm 12.5 × 30.5 12.5 × 40 14.0 × 40 14.5 × 30.5 16.5 × 30.5 16.5 × 40 18.5 × 30.5 18.5 × 40 mm 0.8 0.8 0.8 0.8 0.8 0.8 1.0 1.0 Please read Cautions and warnings and Important notes at the end of this document. Approx. weight g 5.1 6.5 8.0 6.8 8.9 11.7 11.1 14.7 Page 4 of 13 Packing units (pcs.) Bulk 600 500 400 400 350 300 300 250 Pallet 288 288 200 200 180 180 160 160 Reel 450 350 250 B43698 High performance 105 °C Case dimensions and ordering codes VR V DC 450 CR 100 Hz 20 °C µF 6.8 10 10 ∇ 15 15 ∇ 22 22 ∇ 33 Case dimensions d×l mm 12 × 30 12 × 39 14 × 30 13.3 × 39 16 × 30 16 × 39 18 × 30 18 × 39 Ordering code Bulk Ordering code Pallet package Ordering code Reel B43698A5685Q000 B43698B5106Q000 B43698A5106Q000 B43698B5156Q000 B43698A5156Q000 B43698A5226Q000 B43698B5226Q000 B43698A5336Q000 B43698A5685Q007 B43698A5685Q009 B43698B5106Q007 B43698A5106Q007 B43698A5106Q009 B43698B5156Q007 B43698A5156Q007 B43698A5156Q009 B43698A5226Q007 B43698B5226Q007 B43698A5336Q007 ∇ Variant with different case dimensions Technical data CR 100 Hz 20 °C µF ESRtyp 100 Hz 20 °C Ω VR = 450 V DC 6.8 7.2 10 4.9 10 ∇ 4.9 15 3.2 15 ∇ 3.2 22 2.2 22 ∇ 2.2 33 1.5 ESRmax 100 Hz 20 °C Ω ESRmax 100 Hz 25 °C Ω ESRmax 10 kHz 20 °C Ω Zmax 100 kHz 20 °C Ω IAC,max 10 kHz 60 °C A IAC,max 10 kHz 85 °C A IAC,R 10 kHz 105 °C A 12.0 8.1 8.1 5.4 5.4 3.7 3.7 2.5 180 120 120 80 80 50 50 40 5.5 3.8 3.8 2.5 2.5 1.7 1.7 1.2 5.4 3.7 3.7 2.4 2.4 1.6 1.6 1.1 1.26 1.74 1.65 2.24 2.13 2.94 2.68 3.73 1.03 1.42 1.34 1.82 1.74 2.40 2.19 3.04 0.54 0.75 0.71 0.96 0.92 1.26 1.15 1.60 ∇ Variant with different case dimensions Please read Cautions and warnings and Important notes at the end of this document. Page 5 of 13 Useful life depending on ambient temperature TA under ripple current operating conditions at VR1) VR = 450 V Useful life depending on ambient temperature TA under ripple current operating conditions at Vop1) Vop = 500 V 1) Refer to chapter "General technical information, 5.3 Calculation of useful life" for an explanation on how to interpret the useful life graphs. B43698 High performance 105 °C Frequency factor of permissible ripple current IAC versus frequency f Frequency characteristics of ESR Typical behavior Equivalent series resistance ESR versus frequency f Typical behavior for 22 µF/450 V Impedance Z versus frequency f Typical behavior for 22 µF/450 V Please read Cautions and warnings and Important notes at the end of this document. Page 7 of 13 B43698 High performance 105 °C Cautions and warnings Personal safety The electrolytes used by EPCOS have not only been optimized with a view to the intended application, but also with regard to health and environmental compatibility. They do not contain any solvents that are detrimental to health, e.g. dimethyl formamide (DMF) or dimethyl acetamide (DMAC). Furthermore, part of the high-voltage electrolytes used by EPCOS are self-extinguishing. They contain flame-retarding substances which will quickly extinguish any flame that may have been ignited. As far as possible, EPCOS does not use any dangerous chemicals or compounds to produce operating electrolytes. However, in exceptional cases, such materials must be used in order to achieve specific physical and electrical properties because no safe substitute materials are currently known. However, the amount of dangerous materials used in our products has been limited to an absolute minimum. Nevertheless, the following rules should be observed when handling aluminum electrolytic capacitors: Any escaping electrolyte should not come into contact with eyes or skin. If electrolyte does come into contact with the skin, wash the affected parts immediately with running water. If the eyes are affected, rinse them for 10 minutes with plenty of water. If symptoms persist, seek medical treatment. Avoid breathing in electrolyte vapor or mists. Workplaces and other affected areas should be well ventilated. Clothing that has been contaminated by electrolyte must be changed and rinsed in water. Please read Cautions and warnings and Important notes at the end of this document. Page 8 of 13 B43698 High performance 105 °C Product safety The table below summarizes the safety instructions that must be observed without fail. A detailed description can be found in the relevant sections of chapter "General technical information". Topic Safety information Polarity Make sure that polar capacitors are connected with the right polarity. Reverse voltage Voltages polarity classes should be prevented by connecting a diode. Do not exceed the upper category temperature. Upper category temperature Maintenance Mounting position of screwterminal capacitors Mounting of single-ended capacitors Robustness of terminals Soldering Make periodic inspections of the capacitors. Before the inspection, make sure that the power supply is turned off and carefully discharge the electricity of the capacitors. Do not apply any mechanical stress to the capacitor terminals. Do not mount the capacitor with the terminals (safety vent) upside down. Reference chapter "General technical information" 1 "Basic construction of aluminum electrolytic capacitors" 3.1.6 "Reverse voltage" 7.2 "Maximum permissible operating temperature" 10 "Maintenance" 11.1. "Mounting positions of capacitors with screw terminals" The internal structure of single-ended capacitors 11.4 might be damaged if excessive force is applied to "Mounting the lead wires. considerations for Avoid any compressive, tensile or flexural stress. single-ended capacitors" Do not move the capacitor after soldering to PC board. Do not pick up the PC board by the soldered capacitor. Do not insert the capacitor on the PC board with a hole space different to the lead space specified. The following maximum tightening torques must 11.3 not be exceeded when connecting screw "Mounting torques" terminals: M5: 2 Nm M6: 2.5 Nm Do not exceed the specified time or temperature 11.5 limits during soldering. "Soldering" Please read Cautions and warnings and Important notes at the end of this document. Page 9 of 13 B43698 High performance 105 °C Topic Soldering, cleaning agents Passive flammability Active flammability Safety information Reference chapter "General technical information" Do not allow halogenated hydrocarbons to come 11.6 into contact with aluminum electrolytic capacitors. "Cleaning agents" Avoid external energy, such as fire or electricity. 8.1 "Passive flammability" Avoid overload of the capacitors. 8.2 "Active flammability" Breakdown strength Do not damage the insulating sleeve, especially of insulating when ring clips are used for mounting. sleeves Please read Cautions and warnings and Important notes at the end of this document. Page 10 of 13 Reference chapter "Capacitors with screw terminals" "Screw terminals accessories" B43698 High performance 105 °C Symbols and terms Symbol English German C CR CS CS,T Cf d dmax ESL ESR ESRf Capacitance Rated capacitance Series capacitance Series capacitance at temperature T Capacitance at frequency f Case diameter, nominal dimension Maximum case diameter Self-inductance Equivalent series resistance Equivalent series resistance at frequency f Equivalent series resistance at temperature T Frequency Current Alternating current (ripple current) Root-mean-square value of alternating current Ripple current at frequency f Maximum permissible ripple current Rated ripple current Rated ripple current for base cooling Leakage current Operating leakage current Case length, nominal dimension Maximum case length (without terminals and mounting stud) Resistance Insulation resistance Balancing resistance Temperature Temperature difference Ambient temperature Case temperature Capacitor base temperature Time Period Service life (operating hours) Kapazität Nennkapazität Serienkapazität Serienkapazität bei Temperatur T Kapazität bei Frequenz f Gehäusedurchmesser, Nennmaß Maximaler Gehäusedurchmesser Eigeninduktivität Ersatzserienwiderstand Ersatzserienwiderstand bei Frequenz f ESRT f I IAC IAC,rms IAC,f IAC,max IAC,R IAC,R (B) Ileak Ileak,op l lmax R Rins Rsymm T ∆T TA TC TB t ∆t tb Please read Cautions and warnings and Important notes at the end of this document. Ersatzserienwiderstand bei Temperatur T Frequenz Strom Wechselstrom Wechselstrom, Effektivwert Wechselstrom bei Frequenz f Maximal zulässiger Wechselstrom Nennwechselstrom Nennwechselstromstrom für Bodenkühlung Reststrom Betriebsreststrom Gehäuselänge, Nennmaß Maximale Gehäuselänge (ohne Anschlüsse und Gewindebolzen) Widerstand Isolationswiderstand Symmetrierwiderstand Temperatur Temperaturdifferenz Umgebungstemperatur Gehäusetemperatur Temperatur des Becherbodens Zeit Zeitraum Brauchbarkeitsdauer (Betriebszeit) Page 11 of 13 B43698 High performance 105 °C Symbol V VF Vop VR VS XC XL Z ZT tan δ λ ε0 εr ω English Voltage Forming voltage Operating voltage Rated voltage, DC voltage Surge voltage Capacitive reactance Inductive reactance Impedance Impedance at temperature T Dissipation factor Failure rate Absolute permittivity Relative permittivity Angular velocity; 2 π f German Spannung Formierspannung Betriebsspannung Nennspannung, Gleichspannung Spitzenspannung Kapazitiver Blindwiderstand Induktiver Blindwiderstand Scheinwiderstand Scheinwiderstand bei Temperatur T Verlustfaktor Ausfallrate Elektrische Feldkonstante Dielektrizitätszahl Kreisfrequenz; 2 π f Note All dimensions are given in mm. Please read Cautions and warnings and Important notes at the end of this document. Page 12 of 13 Important notes The following applies to all products named in this publication: 1. Some parts of this publication contain statements about the suitability of our products for certain areas of application. These statements are based on our knowledge of typical requirements that are often placed on our products in the areas of application concerned. We nevertheless expressly point out that such statements cannot be regarded as binding statements about the suitability of our products for a particular customer application. As a rule, EPCOS is either unfamiliar with individual customer applications or less familiar with them than the customers themselves. For these reasons, it is always ultimately incumbent on the customer to check and decide whether an EPCOS product with the properties described in the product specification is suitable for use in a particular customer application. 2. We also point out that in individual cases, a malfunction of electronic components or failure before the end of their usual service life cannot be completely ruled out in the current state of the art, even if they are operated as specified. In customer applications requiring a very high level of operational safety and especially in customer applications in which the malfunction or failure of an electronic component could endanger human life or health (e.g. in accident prevention or lifesaving systems), it must therefore be ensured by means of suitable design of the customer application or other action taken by the customer (e.g. installation of protective circuitry or redundancy) that no injury or damage is sustained by third parties in the event of malfunction or failure of an electronic component. 3. The warnings, cautions and product-specific notes must be observed. 4. In order to satisfy certain technical requirements, some of the products described in this publication may contain substances subject to restrictions in certain jurisdictions (e.g. because they are classed as hazardous). Useful information on this will be found in our Material Data Sheets on the Internet (www.epcos.com/material). Should you have any more detailed questions, please contact our sales offices. 5. We constantly strive to improve our products. Consequently, the products described in this publication may change from time to time. The same is true of the corresponding product specifications. Please check therefore to what extent product descriptions and specifications contained in this publication are still applicable before or when you place an order. We also reserve the right to discontinue production and delivery of products. Consequently, we cannot guarantee that all products named in this publication will always be available. The aforementioned does not apply in the case of individual agreements deviating from the foregoing for customer-specific products. 6. Unless otherwise agreed in individual contracts, all orders are subject to the current version of the "General Terms of Delivery for Products and Services in the Electrical Industry" published by the German Electrical and Electronics Industry Association (ZVEI). 7. The trade names EPCOS, BAOKE, Alu-X, CeraDiode, CSMP, CSSP, CTVS, DeltaCap, DigiSiMic, DSSP, FormFit, MiniBlue, MiniCell, MKK, MKD, MLSC, MotorCap, PCC, PhaseCap, PhaseCube, PhaseMod, PhiCap, SIFERRIT, SIFI, SIKOREL, SilverCap, SIMDAD, SiMic, SIMID, SineFormer, SIOV, SIP5D, SIP5K, ThermoFuse, WindCap are trademarks registered or pending in Europe and in other countries. Further information will be found on the Internet at www.epcos.com/trademarks. Page 13 of 13