TOKEN CCR Carbon Composition Resistors Carbon Composition Resistors The High Pulse Withstanding Carbon Composition Resistors Handle Big Peaks and Pulses Preview The high pulse withstanding capability of the CCR series of carbon composition resistors from Token Electronics offers designers a compact solution for applications involving high voltages and high-energy pulses. Though, many resistor manufacturers claim to offer carbon composition replacements. However, these wirewound or thick film alternatives do not fully match the pulse performance and low inductance of carbon composition. Token’s CCR series now offers the industry a carbon composition resistor made up of a solid rod of conductive composite material, the chemical composition of which is altered to produce different resistance values. The main advantage of carbon composition is their pulse handling capability. This is due to the fact that the entire rod conducts and so the thermal mass is far higher, which results in a higher energy capability. Due to the need for higher peak voltages, the CCR range is perfect for vehicle ignition system applications, medical monitoring equipment and as output resistors in defibrillators. The standard carbon composition CCR resistor offers a power rating of 1/4W and 1/2W at 25°C and is made up of a solid rod of conductive composition material, which can be altered to produce different resistance values. With a typical resistance range of 2.2Ω ~ 22MΩ, resistance tolerance is J(±5%) and K(±10%). Resistors with 5% and 10% tolerance have four bands indicating value and tolerance in accordance with IEC62. Our custom solutions are designed to address your need for technical and economic success in a timely manner. Contact us with your specific needs. Features Applications - Low inductance - Solid rod carbon composition - Power rating 1/4W and 1/2W - Resistance range 2.2Ω ~ 22MΩ - Resistance tolerance J(±5%) and K(±10%) - High pulse withstanding and high energy capability - Products with Pb-free Terminations and RoHS compliant Version 2010 http://www.token.com.tw/ - Strobe Lighting - High Power Lighting - Medical defibrillators - Welding, Automotive - Inrush Current Limiting - High Voltage Power Supplies - Protection (e.g. Discharge Circuits, Surge Protection) rfq token.com.tw 01 of 03 TOKEN CCR Carbon Composition Resistors Dimensions (Unit: mm) Unit:mm Color Band Φd L H Type Power Rating CCR 1/4W 6.3 CCR 1/2W 10 ΦD H L +1.0 -1.5 +0.5 -1.5 ΦD H Φd 2.3±0.3 27±3 0.60±0.05 3.5±0.3 27±3 0.68±0.05 Ratings Specifications Type Power Rating CCR 1/4W CCR 1/2W Resistance Range 2.2Ω ~12MΩ 2.2Ω ~22MΩ Tolerance E12,E24 Max Working Max overload Rated Ambient voltage Voltage Temp. J(±5%)K±10% Operating Temp. Range 250V 350V +70°C -40°C~+125°C 400V 700V +70°C -40°C~+125°C Rated Voltage= Power Rating × Resistance Value or Max. working voltage,whichever is lower. Rated Power % Derating Curve 100 80 60 40 20 0 -40 0 40 70 125 80 100 Ambient Temp. °C 02 of 03 http://www.token.com.tw/ rfq token.com.tw Version 2010 TOKEN CCR Carbon Composition Resistors Performance Description Resistance Temperature Coefficient Short-time Overload With Standing Voltage Pulled Terminal Winded Strength Twisted Resistance to vibration Solder-heat Resistance Solderability Temperature Cycle Humidity Load Life Performance Requirements Test Method Maximum Resistance Resistance Value Change % Range -40~+20°C +20~+100°C <1KΩ ±6.5% ±5.0% Test Temperature 1.1KΩ ~10KΩ ±10% ±6.0% +20°C /-40°C /+20°C /+100°C /+20°C 11KΩ ~100KΩ ±13% ±7.5% 11KΩ ~1MΩ ±15% ±10% 1.1MΩ ~10MΩ ±20% ±15% >11MΩ ±25% ±20% Rate Voltage*2.5 or maximun overload Δ R≤±2.5% voltage (the lower)5sec. No flashover or breakdown 2times maxium working voltage 1 minute ΔR≤±2% No visible damage Load 10N 10s Load 10N 4*90° 3*360° in opposite direction No visible damage 10~50Hz 3 direction 2 hours each ΔR≤±5% Marks legible,no visible damage 350°C 4mm from the body,3 seconds At least 95% if the dipping surface must be covered by new solder,no flaws gathered. ΔR≤±2% No visible damage ΔR≤±10% No visible damage 235°C 2mm from the body,2 seconds -40°C(30min.)/85°C(30min.)5 cycles 40°C 95% RH 240 hours Rated voltage or maximum working voltage, ΔR≤±10% No visible damage,marks legible 1.5 hours on, 0.5 hours off, 40°C 1000 hours How to Order CCR 1/2W 120R K P Part Number: CCR Rated Power (W) Resistance Value (Ω) Code 2R2 120R 1M2 22M Resistance Tolerance (%) Resistance Value 2.2Ω 120Ω 1.2MΩ 22MΩ Code J K Resistance Tolerance ±5% ±10% Package Code P Package Bulk Back to 1st Page - Carbon Composition Resistors (CCR) Version 2010 http://www.token.com.tw/ rfq token.com.tw 03 of 03