OFF-LINE SWITCHING REGULATORS – WITH POWER MOSFET OUTPUT DRAIN 1 SOURCE 2 GATE 3 POWER GROUND 4 SOFT START 5 OVER-CURRENT PROTECTION 6 These devices are specifically designed to meet the requirements for increased integration and reliability in off-line flyback (STR-S6411) and forward (STR-S6411F) converters operating in a fixed-frequency PWM mode. Each device incorporates the primary control and drive circuits with an avalanche-rated high-voltage power MOSFET. Crucial system parameters such as switching frequency and maximum duty cycle are fixed during manufacture. The STR-S6411 and STR-S6411F differ only in their maximum duty cycle. Control circuit decoupling and layout are optimized within each device. OSC. LATCH T C PWM + + V IN U Y D L O 7 SIGNAL GROUND 8 FDBK 9 UVLO Cycle-by-cycle and average-current limiting, soft start, undervoltage lockout with hysteresis, and thermal shutdown protect the device during all normal and overload conditions. The performance and reliability of these devices, and their variable-frequency counterparts, has been proven in substantial volume production. REF. R P N O The requirements of high dielectric isolation and low transient thermal impedance and steady-state thermal resistance are satisfied in an over-molded, 9-pin single in-line power package. D E Dwg. PK-003 ABSOLUTE MAXIMUM RATINGS Supply Voltage, VIN ............................ 35 V Drain-Source Voltage, VDS ............... 800 V Drain Current, ID continuous ..................................... ±5 A single pulse, tw ≤1 ms .................. ±20 A Avalanche Energy, EA single pulse ............................... 400 mJ Gate-Source Voltage, VGS ................ ±20 V Gate-Drive Current Range, IG ................................. -0.7 A to +1.5 A Over-Current Protection Voltage Range, VOCP ............................. -0.3 V to +4.0 V Insulation RMS Voltage, VWM(RMS) ..................................... 2000 V Package Power Dissipation, PD ........................................ See Graph FET Channel Temperature, TJ ...... +150 °C Internal Frame Temperature, TF ... +125 °C Operating Temperature Range, TA ............................... -20°C to +125°C Storage Temperature Range, Tstg ............................. -30°C to +125°C U N N O I D C S — F R O N E FEATURES I T E C R E ■ PWM Flyback Conversion or Forward Conversion ■ Output Power to 250 W F E ■ Pulse-by-Pulse Current Limiting ■ Fixed-Frequency 100 kHz PWM R ■ Avalanche-Rated Power MOSFET Switch ■ Soft Start ■ Internal Under-Voltage Lockout and Thermal Shutdown ■ Low External Component Count ■ Over-Molded SIP with Isolated Heat Spreader Always order by complete part number: STR-S6411 or STR-S6411F . ™ Data Sheet 28101.1 STR-S6411 AND STR-S6411F STR-S6411 AND STR-S6411F OFF-LINE SWITCHING REGULATORS FUNCTIONAL BLOCK DIAGRAM V IN FDBK GATE 7 9 3 UVLO REF. 1 DRAIN 2 SOURCE 6 OVER-CURRENT PROTECTION Rton PWM R LATCH + Q S Rtoff OSC. + 0.2 V 5 8 4 SOFT START SIGNAL GROUND POWER GROUND ALLOWABLE PACKAGE POWER DISSIPATION MOUNTING SURFACE TEMPERATURE 100 t w = 0.1 ms SIN GL EP UL SE 30 RECOMMENDED MAX. FRAME TEMP. = +100°C 40 LIMITED BY FRAME TEMP. = +125°C MAX. 20 DRAIN CURRENT in AMPERES ALLOWABLE PACKAGE POWER DISSIPATION in WATTS MAXIMUM SAFE OPERATING AREA LIMITED BY r DS(on) 10 tw =1 t ms w = SIN 10 GL ms EP SIN UL GL SE EP UL SE 3.0 LIMITED BY V DS max 62 W 60 Dwg. FK-003 1.0 NO HEAT SINK NATURAL COOLING TA = +25°C 0.3 FREE AIR 3.2 W 0.1 0 20 60 100 TEMPERATURE in °C 3.0 140 10 30 100 300 1000 DRAIN-TO-SOURCE VOLTAGE in VOLTS Dwg. GK-004-1 Dwg. GK-003 115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000 Copyright © 1994 Allegro MicroSystems, Inc. ™ STR-S6411 AND STR-S6411F OFF-LINE SWITCHING REGULATORS ALLOWABLE AVALANCHE ENERGY in mJ 600 ALLOWABLE AVALANCHE ENERGY 500 SINGLE PULSE DRAIN CURRENT = 5 A SUPPLY VOLTAGE = 50 V 400 300 200 100 0 0 60 100 20 40 80 120 STARTING CHANNEL TEMPERATURE in °C 160 140 Dwg. GK-009-1 ELECTRICAL CHARACTERISTICS at TA = +25°C, VIN = 17 V, voltage measurements are referenced to Signal Ground (pin 8) (unless otherwise noted). Limits Characteristic Symbol Test Conditions Min. Typ. Max. Units On-State Voltage V INT Turn-on, increasing VIN 14.4 16 17.6 V Under-Voltage Lockout V INQ Turn-off, decreasing VIN 8.4 9.4 10.4 V FET Leakage Current IDSS VDS = 800 V – – 1.2 mA rDS(on) VGS = 10 V, ID = 3 A – 1.8 2.2 Ω Forward Transconductance gfs VGS = 10 V, ID = 3 A 3.0 – – S FET Input Capacitance Ciss VDS=10 V, VGS =0 V, f=1 MHz – 1800 – pF Propagation Delay Time tphl Turn-on, 10% VGS to 10% VDS – 60 – ns tplh Turn-off, 90% VGS to 90% VDS – 140 – ns 93 100 107 kHz STR-S6411 5.1 5.7 6.5 µs STR-S6411F 3.8 4.5 5.2 µs VOCP(th) 160 200 240 mV OCP Current IOCP -250 -400 -550 µA Feedback Current IFDBK – -1.8 – mA Soft Start Threshold Voltage V SS(th) – – 0.4 V FET ON Resistance Oscillator Frequency fosc Maximum ON Time ton Over-Current Threshold Soft Start Current ISS VSS = 0 V – -100 – µA Power Ground Current IPG tw = 200 ns – -1.0 -1.5 A IIN(ON) Operating – 23 – mA IIN(OFF) Start up, VIN = 12 V – – 500 µA 2000 – – V – 2.0 – °C/W Supply Current Insulation RMS Voltage VWM(RMS) All terminals simultaneous reference metal plate against backside Thermal Resistance RθJM FET channel to mounting surface NOTES: Negative current is defined as coming out of (sourcing) the specified device terminal. Typical Data is for design information only. STR-S6411 AND STR-S6411F OFF-LINE SWITCHING REGULATORS TYPICAL CHARACTERISTICS 35 160 TA = +100°C 30 140 OPERATING SUPPLY CURRENT in mA 120 100 80 60 TA = -20°C 20 15 VINT 10 VINQ 5 0 40 -20 0 20 40 80 60 100 0 140 120 5 10 AMBIENT TEMPERATURE in °C 15 20 25 30 35 Dwg. GK-006 300 250 200 150 100 50 0 -20 40 INPUT VOLTAGE in VOLTS Dwg. GK-005 OVER-CURRENT THRESHOLD VOLTAGE in mV OSCILLATOR FREQUENCY in kHz TA = +25°C 25 0 20 40 60 80 100 120 140 AMBIENT TEMPERATURE in °C Dwg. GK-007 115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000 ™ STR-S6411 AND STR-S6411F OFF-LINE SWITCHING REGULATORS TYPICAL PWM FLYBACK CONVERSION USING STR-S6411 WARNING: lethal potentials are present. See text. + OUTPUT NC 9 7 3 STR-S6411 + VOLTAGE SENSE FULL-BRIDGE RECTIFIER AC INPUT 220 V/240 V 1 + + – OUTPUT 2 6 + 5 4 8 Dwg. EK-003-2 TYPICAL PWM FORWARD CONVERSION USING STR-S6411F WARNING: lethal potentials are present. See text. + OUTPUT NC 9 7 3 STR-S6411F + VOLTAGE SENSE FULL-BRIDGE RECTIFIER AC INPUT 220 V/240 V 1 + + – OUTPUT 2 + 5 8 6 4 Dwg. EK-003-3 STR-S6411 AND STR-S6411F OFF-LINE SWITCHING REGULATORS APPLICATIONS INFORMATION WARNING — These devices are designed to be operated at lethal voltages and energy levels. Circuit designs that embody these components must conform with applicable safety requirements. Precautions must be taken to prevent accidental contact with power-line potentials. Do not connect grounded test equipment. The use of an isolation transformer is recommended during circuit development and breadboarding. The power MOSFET outputs of these devices are similar to the International Rectifier type IRFPE40. These devices feature an excellent combination of fast switching, ruggedized device design, low on-resistance, and cost effectiveness. Recommended mounting hardware torque: 4.34 - 5.79 lbf•ft (6 – 8 kg•cm or 0.588 – 0.784 Nm). Recommended metal-oxide-filled, alkyl-degenerated oil base, silicone grease: Dow Corning 340, or equivalent Dimensions in Inches (for reference only) 0.953 ±0.008 T M REF. 0.130 ø 0.610 ±0.008 0.216 ±0.008 ±0.008 0.709 ±0.008 1.49 ±0.012 0.118 0.130 ±0.004 0.276 ±0.016 0.216 1 0.016 0.033 9 0.100 0.026 ±0.004 +0.008 –0.004 0.177 +0.008 –0.004 ±0.028 PACKAGE CENTER LEAD CENTER Dwg. MK-003-9 in NOTE: Exact body and lead configuration at vendor’s option within limits shown. 115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000 ™ STR-S6411 AND STR-S6411F OFF-LINE SWITCHING REGULATORS Dimensions in Millimeters (controlling dimensions) 24.2 ±0.2 T REF M 3.3 ø 15.5 ±0.2 ±0.2 5.5 ±0.2 18.0 ±0.2 23.0 ±0.3 3.0 3.3 ±0.1 7.0 ±0.4 5.5 1 0.85 0.4 9 2.54 ±0.1 +0.2 –0.1 0.65 +0.2 –0.1 4.5 ±0.7 PACKAGE CENTER LEAD CENTER Dwg. MK-003-9 mm NOTE: Exact body and lead configuration at vendor’s option within limits shown. The products described here are manufactured in Japan by Sanken Electric Co., Ltd. for sale by Allegro MicroSystems, Inc. Sanken Electric Co., Ltd. and Allegro MicroSystems, Inc. reserve the right to make, from time to time, such departures from the detail specifications as may be required to permit improvements in the design of their products. The information included herein is believed to be accurate and reliable. However, Sanken Electric Co., Ltd. and Allegro MicroSystems, Inc. assume no responsibility for its use; nor for any infringements of patents or other rights of third parties which may result from its use. STR-S6411 AND STR-S6411F OFF-LINE SWITCHING REGULATORS POWER CONVERSION/POWER MANAGEMENT SELECTION GUIDES SWITCHING REGULATOR PMCMs Part Number* 3002M Application 5 V Switching Regulator and a 9 V Switching Regulator† VI 7.0-33 V Max PO – 3004M 5 V Switching Regulator and Dual 9 V Switching Regulator 7.0-33 V – – – 500 mA 2 x 400 mA Bipolar Bipolar S5703 Quasi-Resonant Flyback Converter 110/120 V 140 W 500 V 6A Bipolar S5707 Quasi-Resonant Flyback Converter 85-265 V 220/240V 90 W 140 W 850 V 6A Bipolar S5708 Quasi-Resonant Flyback Converter 85-265 V 220/240 V 120 W 180 W 850 V 7.5 A Bipolar F6624 Quasi-Resonant Flyback Converter 100/120 V 130 W 450 V 0.92 Ω MOSFET F6626 Quasi-Resonant Flyback Converter 100/120 V 190 W 450 V 0.58 Ω MOSFET F6628 Quasi-Resonant Flyback Converter 100/120 V 290 W 450 V 0.35 Ω MOSFET F6652 Quasi-Resonant Flyback Converter 85-265 V 86 W 650 V 2.8 Ω MOSFET F6653 Quasi-Resonant Flyback Converter 85-265 V 120 W 650 V 1.95 Ω MOSFET F6654 Quasi-Resonant Flyback Converter 85-265 V 190 W 650 V 1.15 Ω MOSFET F6656 Quasi-Resonant Flyback Converter 85-265 V 300 W 650 V 0.71 Ω MOSFET F6672 Quasi-Resonant Flyback Converter 200/220 V 50 W 900 V 7.7 Ω MOSFET F6674 Quasi-Resonant Flyback Converter 85-265 V 76 W 900 V 4.49 Ω MOSFET F6676 Quasi-Resonant Flyback Converter 85-265 V 115 W 900 V 2.81 Ω MOSFET S6703 Quasi-Resonant Flyback Converter 110/120V 140 W 500 V 6A Bipolar S6704 Quasi-Resonant Flyback Converter 110/120 V 100 W 500 V 5A Bipolar S6707 Quasi-Resonant Flyback converter 85-265 V 220/240 V 90 W 140 W 850 V 6A Bipolar S6708 Quasi-Resonant Flyback Converter 85-265 V 220/240 V 120 W 180 W 850 V 7.5 A Bipolar S6709 Quasi-Resonant Flyback Converter 85-265 V 220/240 V 160 W 220 W 850 V 10 A Bipolar 8033S 3.3 V Switching Regulator 5.5-28 V – – 3A Bipolar 8050S 5.0 V Switching Regulator 7.0-40 V – – 3A Bipolar 8090S 9.0 V Switching Regulator 12-40V – – 3A Bipolar 8120S 12 V Switching Regulator 15-40 V – – 3A Bipolar 8150S 15 V Switching Regulator 18-40 V – – 3A Bipolar – – Power Switch 500 mA Bipolar 400 mA Bipolar * Complete part number includes additional characters to indicate operating temperature range and/or package style. † Also includes linear regulator output for 15.7 V at 1.0 A. POWER CONVERSION/POWER MANAGEMENT SELECTION GUIDES (CONTINUED) 115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000 ™