POWER-ONE IMS6

Industrial Environment
DC/DC Converters < 40W
6 Watt SMD and through hole
DC/DC converters
IMS6 Series
IMS 6 Series
Input to output electric strength test up to 2 kV DC
Input voltage ranges:
18...36 and 36...75 V DC
Single and dual outputs of 5, 12, 15 V DC
• Wide input voltage ranges
• Electrical isolation, single and dual outputs
• Immunity to IEC/EN 61000-4-2, -3, -4, -5 and -6
• High efficiency (typ. 82%)
• Flex power: flexible load distribution
• No load and short-circuit proof
• High reliability and no derating
• Operating ambient temperature –40...+ 71 oC
• Industrial, alternative and SMD pinout
• DIL 24 case with 9.0 mm profile
Safety approvals pending to IEC/EN 60950, UL 1950
LGA
C
Summary
The IMS 6 series of board mountable 6 W DC-DC converters has been designed according to the latest industry requirements and standards. The converters are particularly
suitable for use in mobile or stationary applications in transport, industry or telecommunications where variable input
voltages or high transient voltages are prevalent.
Covering a total input voltage range from 18 V DC up to
75 V DC.
The converters are designed and built according to the
international safety standards IEC/EN 60950, UL 1950,
CAN/CSA C22.2 No.950-95 and are LGA and UL marked.
A special feature is their small case size, DIL 24 with only
9.0 mm profile. The circuit comprises integrated planar
magnetics and all components are automatically assembled and solidly soldered onto a single PCB without any
wire connections. Thanks to the rigid mechanical design the
units withstand an extremely high level of shock and vibrations. Careful considerations of possible thermal stresses
ensure the absence of hot spots providing long life in environments where temperature cycles are a reality. The thermal design allows operation at full load up to an ambient
temperature of 71 C in free air without using any potting
material.
Options : SMD pinout or K-pinout, an alternative to the
standard industrial pinout, provide a high level of application specific engineering and design-in flexibility.
Table of Contents
Page
Page
Summary .......................................................................... 1
Type Survey and Key Data .............................................. 2
Type Key .......................................................................... 2
Functional Description ...................................................... 3
Electrical Input Data ......................................................... 4
Electrical Output Data ...................................................... 6
Electromagnetic Compatibility (EMC) .............................. 8
Mechanical Data .............................................................. 9
Immunity to Environmental Conditions ........................... 10
Safety and Installation Instructions ................................ 11
Description of Options .................................................... 13
Edition 1 06.00
Industrial Environment
DC/DC Converters < 40W
IMS6 Series
Type Survey and Key Data
Table 1: Type survey
Output 1
Uo1 nom Io1 nom
[V DC]
[A] 1
5
5
12
12
15
15
5
5
12
12
15
15
1
1000
1000
500
500
400
400
500
500
250
250
200
200
Output 2
Uo2 nom Io2 nom
[V DC]
[A] 1
5
5
12
12
15
15
Output Power
Po nom
[W]
Input voltage
range
[V DC]
Efficiency
5.0
5.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
18...36
36...75
18...36
36...75
18...36
36...75
18...36
36...75
18...36
36...75
18...36
36...75
82
82
83
83
84
84
82
82
83
83
84
84
500
500
250
250
200
200
typ
Type
designation
Options
[%]
24IMS6-05-9
48IMS6-05-9
24IMS6-12-9
48IMS6-12-9
24IMS6-15-9
48IMS6-15-9
24IMS6-0505-9
48IMS6-0505-9
24IMS6-1212-9
48IMS6-1212-9
24IMS6-1515-9
48IMS6-1515-9
M, K, Z
M, K, Z
M, K, Z
M, K, Z
M, K, Z
M, K, Z
M, K, Z
M, K, Z
M, K, Z
M, K, Z
M, K, Z
M, K, Z
Flexible load distribution on double outputs possible to 75% , 25% asymetric loading.
Type Key
48 IMS 6 - 05 05 -9 K M Z
Input voltage range Ui
16...36 V DC ............................................. 24
36...75 V DC ........................................... 48
Series ........................................................................ IMS 6
Output voltage type for output 1 ......................... 05, 12, 15
Output voltage type for output 2 ......................... 05, 12, 15
Operating ambient temperature range TA
–40...71 C .................................................. -9
Options:
1
Alternative pinout ......................................... K 1 2
SMD-pinout ................................................. M 1 2
Open frame ................................................. Z
Option M excludes option K and vice versa
2
For delivery lead times contact factory. Some types require a minimum order quantity.
Edition 1 06.00
Industrial Environment
DC/DC Converters < 40W
IMS6 Series
Functional Description
The IMS 6 DC-DC modules are feedback controlled flyback
converters using current mode PWM (Pulse Width Modulation).
Current limitation is provided by the primary circuit, thus
limiting the total output current (Io nom for the single and
Io1 nom + Io2 nom for the dual output types).
The converter input is protected against transients by
means of a suppressor diode.
The close magnetic coupling provided by the planar construction ensures very good regulation and allows for flexible load distribution on dual output types.
The output voltage is monitored by a separate transformer
winding close to the secondary windings and fed back to
the control circuit.
03045
03044
Vi+ 22
14 Vo+
Vi+ 22
14 Vo+
23
23
PWM
PWM
16 Go
16 Vo–
2
2
Vi– 3
10
Fig. 1
Block diagram for single output types.
Standard industrial pinout.
11 Vo–
Vi– 3
Fig. 2
Block diagram for dual output types.
Standard industrial pinout.
03047
03046
Vi+ 1
13 Vo+
15 Vo+
Vi+ 1
n.c. 2
PWM
PWM
10
11
12 Vo–
13 Vo–
Vi– 24
Vi– 24
Fig. 3
Block diagram for single output types.
Special pinout (Option K).
Fig. 4
Block diagram for dual output types.
Special pinout (Option K).
03049
03048
Vi+ 22
13
14 Vo+
23
1
PWM
15
14 Vo+
Vi+ 22
15
23
1
PWM
3
Vi– 2
12 Vo–
16
10 n.c.
24
3
Vi– 2
9 n.c.
Fig. 5
Block diagram for single output types.
SMD pinout (Option M).
Fig. 6
Block diagram for dual output types.
SMD pinout (Option M).
Edition 1 06.00
9 n.c.
10
11
24
Go
16
Go
13
12 Vo–
11
Industrial Environment
DC/DC Converters < 40W
IMS6 Series
Electrical Input Data
General conditions: TA = 25 C, unless TC is specified.
Table 2: Input Data
Input
1
2
3
24 IMS 6
Characteristics
Conditions
min
Ui
18
Ui nom
Nominal input voltage
TC min...TC max
Io = 0...Io nom
Ui sur
Repetitive surge voltage
abs. max input (3 s)
Input voltage range
t start up
Converter start-up
t rise
Rise time 1
time 1
Worst case condition at
Ui min and full load
Ui nom
Io nom
48 IMS 6
max min
typ
36
typ
36
24
max
Unit
75
V DC
48
40
0.25
0.5
100
0.25
0.5
resistive load
5
5
capacitive load
12
12
Ii o
No load input current
Io = 0, Ui min...Ui max
Ci
Input capacitance
for surge calculation
I inr p
Inrush peak current
Ui = Ui nom 3
fs
Switching frequency
Ui min...Ui max, Io = 0...Io nom
I i rr
Reflected ripple current
Io = 0...Io nom
ui RFI
Input RFI level
conducted and radiated
EN 55022 2
15
mA
0.54
0.3
uF
3.7
4.2
A
30
mApp
approx. 400
approx. 400
30
B
1
Measured with a resistive or max. admissible capacitive load. (See fig.: Converter start-up and rise time)
External filter required. (See: Filter recommendations for compliance with EN 55022)
Source impedance according to prETS 300132-2, version 4.3.
Edition 1 06.00
ms
10
20
5
s
B
1
kHz
Industrial Environment
DC/DC Converters < 40W
04008
Uo
Reverse Polarity Protection at Input
t rise
Uo nom
The suppressor diode on the input also provides for reverse
polarity protection by conducting current in the reverse direction, thus protecting the unit. An external fuse is required
to limit this current:
– For 24 IMS 6 a fast 0.63 A (F0.63A) fuse is recommended
– For 48 IMS 6 a fast 0.35 A (F035A) fuse is recommended
t
t start up
Fig. 7
Converter start-up and rise time
Filter recommendations for compliance with EN 55022
Inrush Current
The inrush current has been kept as low as possible by
choosing a very small input capacitance. A series resistor
may be inserted in the input line to limit this current further.
1 A/Div.
4
IMS6 Series
Electromagnetic emission requirements according to table
Input data can be achieved by adding an external capacitor
as close as possible to the input terminals.
04035
Vi+
04034
Ci
Vi–
3
2
Fig. 9
Input filter arrangement
1
Table 3: Input filter components (EN 55022)
Ref.
0
C1
5 s/Div.
Fig. 8
Typical inrush current at Ui nom, Po nom versus time
(48 IMS6 ) measured according to prETS 300132-2,
version 4.3.
Type
Edition 1 06.00
24 IMS 6
2.2 , F, 100 V,
48 IMS 6
2.2 F, 150 V,
ceramic or film
Industrial Environment
DC/DC Converters < 40W
IMS6 Series
Electrical Output Data
General conditions: TA = 25 C, unless TC is specified.
Table 6a: Output data for single output units
N/A
Uo nom
Output
5.0 V
12.0 V
15.0 V
Characteristics
Conditions
min typ max
min typ max
min typ max
Uo
Ui nom, Io = 0.5 Io nom
4.96
Output voltage
Io nom Output current
Io L
Current limit 2
Ui min...Ui max
5.04
11.90
1000
Ui nom, TC = 25 C
12.10
500
14.88
15.12
400
700
600
Ui min...Ui max, Io nom
1
1
1
U
Ui nom
Io = (0.1...1) Io nom
3
3
3
5
80
120
150
uo1, 2 Output voltage noise
Uo clp Output overvoltage
limitation
Ui min...Ui max
I o = I o nom
6
20
40
Min. load 1%
Co ext Admissible
capacitive load 3
uo d
td
Uo
Dynamic Voltage deviat.
load
Recovery time
regulat.
Ui nom
Io nom
Temperature coefficient
Uo / TC
Ui min...Ui max
Io = 0...Io nom
40
50
%
mVpp
75
130
130
130
%
680
150
100
uF
250
1
60
VDC
mA
1400
Uo U Line regulation
Load regulation
Unit
/2 Io nom
0.02
250
250
mV
1
1
ms
0.02
0.02
%/K
Table 6b: Output data for dual output units
Uo nom
Output
5V
Characteristics
Conditions
min typ max
Uo1
Uo2
Ui nom
Io1 = Io2 = 0.5 Io nom
4.96
4.95
Output voltage
Io nom Output current 1
Uo U Line regulation
U
Load regulation 4
uo1, 2 Output voltage noise
Uo clp Output overvoltage
limitation
5.04
5.05
uo d
td
Uo
2
3
4
5
6
11.90
11.88
2
N/A
15 V
min typ max
2 x 500
Ui min...Ui max
12.10
12.12
x 350
min typ max
14.88
14.85
2
VDC
200
mA
x
1
1
1
Ui nom
Io = (0.1...1) Io nom
3
3.5
3
100
140
150
Ui min...Ui max
I o = I o nom
5
6
40
Min. load 1%
Dynamic Voltage deviat.
load
Recovery time
regulat.
Ui nom
Io nom
Temperature coefficient
Uo / TC
Ui min...Ui max
Io = 0...Io nom
1
/2 Io nom
60
45
70
Unit
15.12
15.15
Ui min...Ui max, Io nom
Co ext Admissible
capacitive load 3
1
12 V
50
%
mVpp
75
130
130
130
%
680
150
100
uF
250
600
750
mV
1
1
1
ms
0.02
0.02
0.02
%/K
Each output capable of delivering full output power.
The current limit is primary side controlled.
Sum of both outputs.
Conditions for specified output. Other output loaded with constant current Io = 0.5 Io nom.
BW = 20 MHz
Measured with a probe according to EN 61204.
Edition 1 06.00
Industrial Environment
DC/DC Converters < 40W
IMS6 Series
Thermal Considerations
Output overvoltage protection
If a converter, mounted on a PCB, is located in free, quasistationary air (convection cooling) at the indicated maximum ambient temperature TA max (see table: Temperature
specifications) and is operated at its nominal input voltage
and output power, the case temperature TC measured at
the: Measuring point of case temperature TC (see: Mechanical Data) will approach the indicated value TC max after the warm-up phase. However, the relationship between
TA and TC depends heavily on the conditions of operation
and integration into a system. The thermal conditions are
influenced by input voltage, output current, airflow, temperature of surrounding components and surfaces and the
properties of the printed circuit board. TA max is therefore
only an indicative value and under practical operating conditions, the ambient temperature TA may be higher or lower
than this value.
The outputs of the IMS 6 converters are protected against
overvoltages by Zener diodes. In the event of an overvoltage on the output, the unit will shut-down and attempt to
restart automatically. The main purpose of this feature is to
protect against possible overvoltages which could occur
due to a failure in the feedback control circuit. The units are
not designed to withstand external overvoltages applied to
the outputs.
Caution: The case temperature TC measured at the
Measuring point of case temperature TC (see: Mechanical Data) may under no circumstances exceed the specified maximum value. The installer must ensure that under all operating conditions TC remains within the limits
stated in the table Temperature specifications.
The outputs of several units with equal nominal output voltage can be connected in parallel. Approximate current
sharing between 2 or several units is ensured by their load
dependent output characteristic.
Connection in series
The outputs of single or dual output units can be connected
in series without any precautions, taking into consideration
that the highest output voltage should remain below 60 V for
SELV operation.
Connection in parallel
Short Circuit Behaviour
The current limit characteristic shuts down the converter
whenever a short circuit is applied to its output. It acts selfprotecting and automatically recovers after removal of the
overload condition.
Typical Performance Curves
Uo [V]
Uo1 + Uo2 [V]
05056
5.25
05057
31.5
31
5.0
30.5
4.75
30
4.5
29.5
4.25
29
4.0
0
28.5
1.0
0.5
0
Io [A]
Fig. 12
Uo versus Io (typ) of single output units (example for
48IMS6-05-9
Uo1 [V]
33
66
100
133
166
200
233
Io [mA]
Fig. 13
Uo versus Io (typ) of dual output units ( 15 V), with 30 V
load connected to Vo+ and Vo–.
Uo1 , Uo2 [V]
05058
16.5
16
05059
12.8
12.4
15.5
Uo2
Uo1
12
Io2 = 140 mA
15
11.6
Io2 = 14 mA
14.5
11.2
14
0
33
66
100
33
66
200
233 Io1 [mA]
Fig. 14
Cross load regulation of dual output units. Uo1 versus
Io1 (typ) for various Io2 (48IMS6-1515-9).
Edition 1 06.00
0
150
300
Io1
[%]
Io1 no
Fig. 15
Flexible load distribution on dual outputs (2 x 12 V) with
load variation from 0...150% of Po1 nom on output 1.
Output 2 loaded with 25% of Po2 nom.
Industrial Environment
DC/DC Converters < 40W
IMS6 Series
05060
Uo [%]
05041
90 [%]
overload short circuit condition
100
switch-off
Ui nom
Ui max
Ui min
80
70
70
8.5
60
t [ms]
50
60.5
60.5
Fig. 16
Overload switch-off (hiccup mode).
Frequency of pulses: 16.5 Hz, puls duration: 8.5 ms.
40 25
50
75
Fig. 17
Efficiency versus input voltage and load.
Typical values (48IMS6 -1212-9)
Edition 1 06.00
100
[%] Po
nom
Industrial Environment
DC/DC Converters < 40W
IMS6 Series
Electromagnetic Emission
Radiated RFI noise according to EN 55022.
Conducted RFI noise at input according to EN 55022
[dB V]
90
[dB V/m]
50
07033
07034
80
EN 55022 A
40
70
EN 55022 B
60
EN 55022 B
30
50
40
20
30
10
20
10
1000
500
200
100
Frequency [MHz]
Fig. 18
Typical disturbance voltage (quasi-peak) at the input according to CISPR 11/EN 55011 and CISPR 22/EN 55022,
measured at Ui nom and Io nom. Output leads 0.1 m, twisted.
External capacitor at the input required (see: Recommendations for compliance with EN 55022). (48 IMS6-1515-9)
Fig. 19
Typical radio frequency interference voltage at Ui nom,
Io nom, measured with an antenna (distance 10 m). Output
leads 0.1 m, twisted (48 IMS6-1515-9).
Mechanical Data
Dimensions in mm. Tolerances 0.3 mm unless otherwise indicated.
33
11 x 2.54 = 27.94
min. 3
09042
13
24
12
1
20
15.24
50
20
30
10
5
2
1
0.5
0.1
0.05
0.01
0.02
MHz
30
0
0
8.5
Measuring point of
case temperature TC
0.5
Fig. 20
Case DIL 24, for IMS6
Weight: <10 g
Edition 1 06.00
European
Projection
Industrial Environment
DC/DC Converters < 40W
IMS6 Series
Immunity to Environmental Conditions
Table 8: Mechanical stress
Test Method
Standard
Test Conditions
Status
2
Ca
Damp heat
steady state
IEC/DIN IEC 60068-2-3
MIL-STD-810D section 507.2
Temperature:
Relative humidity:
Duration:
C
40
93 +2/-3 %
56 days
Unit not
operating
Ea
Shock
(half-sinusoidal)
IEC/EN/DIN EN 60068-2-27
MIL-STD-810D section 516.3
Acceleration amplitude:
Bump duration:
Number of bumps:
100 gn = 981 m/s2
6 ms
18 (3 each direction)
Unit
operating
Eb
Bump
(half-sinusoidal)
IEC/EN/DIN EN 60068-2-29
MIL-STD-810D section 516.3
Acceleration amplitude:
Bump duration:
Number of bumps:
40 gn = 392 m/s2
6 ms
6000 (1000 each direction)
Unit
operating
Fc
Vibration
(sinusoidal)
IEC/EN/DIN EN 60068-2-6
MIL-STD-810D section 514.3
Acceleration amplitude:
Unit
operating
Frequency (1 Oct/min):
Test duration:
0.35 mm (10...60 Hz)
5 gn = 49 m/s2 (60...2000 Hz)
10...2000 Hz
7.5 h (2.5 h each axis)
Fda
Random vibration
wide band
reproducibility
high
IEC 60068-2-35
Acceleration spectral density:
Frequency band:
Acceleration magnitude:
Test duration:
0.05 gn2/Hz
10...500 Hz
4.9 gn rms
3 h (1 h each axis)
Unit
operating
Kb
Salt mist, cyclic
(sodium chloride
NaCl solution)
IEC/EN/DIN IEC 60068-2-52
Concentration:
Duration:
Storage:
Storage duration:
Number of cycles:
5% (30 C)
2 h per cycle
40 C, 93% rel. humidity
22 h per cycle
3
Unit not
operating
Table 9: Temperature specifications, valid for air pressure of 800...1200 hPa (800...1200 mbar)
Temperature
Characteristics
1
2
TA
Ambient temperature 1
TC
Case temperature
TS
Storage temperature 1
Standard -9
Conditions
min
max
Unit
Operational 2
–40
71
C
Non operational
–40
100
–40
100
MIL-STD-810D section 501.2 and 502.2
See Thermal Considerations
Table 10: MTBF and device hours
MTBF
1
Ground Benign
Ground Fixed
Ground Mobile
MTBF acc. to MIL-HDBK-217F
TC = 40 C
TC = 40 C
TC = 70 C
TC = 50 C
48IMS6-05-9
2'651'000 h
349'000 h
124'000 h
119'000 h
Statistical values, based on an average of 4300 working hours per year and in general field use
Edition 1 06.00
Device Hours 1
Industrial Environment
DC/DC Converters < 40W
IMS6 Series
Safety and Installation Instructions
Installation Instruction
Table 12: Pin allocation for K pinout (option K)
Installation of the DC-DC converters must strictly follow the
national safety regulations in compliance with the enclosure, mounting, creepage, clearance, casualty, markings
and segregation requirements of the end-use application.
Pin
Connection to the system shall be made via a printed circuit
board according to: Mechanical Data.
Single output units
Dual output units
1
Vi+
Vi+
2
n.c.
-
10
-
Go
11
-
Go
The units should be connected to a secondary circuit.
12
Vo–
-
Check for hazardous voltages before altering any connections.
13
Vo+
Vo–
15
-
Vo+
24
Vi–
Vi–
Do not open the module.
Ensure that a unit failure (e.g. by an internal short-circuit)
does not result in a hazardous condition. See also: Safety
of operator accessible output circuit.
Table 11: Pin allocation for standard industrial pinout
Pin
Single output units
Dual output units
2
Vi–
Vi–
3
Vi–
Vi–
10
n.c.
-
11
-
Vo–
14
Vo+
Vo+
16
Vo–
Go
22
Vi+
Vi+
23
Vi+
Vi+
10013
24
13
Bottom view
12
1
Table 13: Pin allocation for SMD pinout (option M)
Pin
Single output units
Dual output units
1
Vi+
Vi+
2
V i–
Vi–
3
V i–
Vi–
9
n.c.
n.c.
10
n.c.
Go
11
Vo–
Vo–
12
Vo–
Vo–
13
Vo+
Vo–
14
Vo+
Vo+
15
Vo+
Vo+
16
Vo–
Go
22
Vi+
Vi+
23
Vi+
Vi+
24
Vi-
Vi+
Fig. 22
Pin numbering
Input Fuse
Safety of operator accessible output circuits
To prevent excessive current flowing through the input supply line in case of a short-circuit across the converter input
an external fuse should be installed in a non earthed input
supply line. We recommend a fast acting fuse F0.5A
for 24 IMS 6 and F0.315A for 48 IMS 6 types.
If the output circuit of a DC-DC converter is operator accessible, it shall be an SELV circuit according to IEC/EN 60950
related safety standards
Standards and approvals
All DC-DC converters are UL recognized according to UL
1950, UL recognized for Canada to CAN/CSA C22.2 No.
950-95 and LGA approved to IEC/EN 60950 standards.
The units have been evaluated for:
• Building in
• Supplementary insulation input to output, based on their
maximum input voltage
• The use in a pollution degree 2 environment
• Connecting the input to a secondary circuit which is subject to a maximum transient rating of 1500 V.
The DC-DC converters are subject to manufacturing surveillance in accordance with the above mentioned UL,
CSA, EN and ISO 9001 standards.
Edition 1 06.00
The insulation concept table below shows some possible
installation configurations, compliance with which causes
the output circuit of the DC-DC converter to be an SELV circuit according to IEC/EN 60950 up to a configured output
voltage (sum of nominal voltages if in series or +/– configuration) of 46 V.
However, it is the sole responsibility of the installer to ensure the compliance with the relevant and applicable safety
regulations. More information is given in: Technical Information: Safety.
Industrial Environment
DC/DC Converters < 40W
IMS6 Series
Table 14: Electric strength test voltages
Cleaning Agents
In order to avoid possible damage, any penetration of
cleaning fluids has to be prevented, since the power supplies are not hermetically sealed.
Protection Degree
The protection degree of the DC-DC converters is IP 30.
Characteristic
Input - Output
24/48 IMS 6
Unit
Electric strength
test voltage 1 s
1.2
kVrms
1.5
kV DC
1.2
nF
Coupling
capacitance
Isolation
The electric strength test is performed as factory test in accordance with IEC/EN 60950 and UL 1950 and should not
be repeated in the field. Melcher will not honour any guarantee claims resulting from electric strength field tests.
Insulation resist.
at 500 V DC
>100
Partial discharge
extinction voltage
Consult factory
M
kV
Table 15: Insulation concept leading to an SELV output circuit
Conditions Front end
Supply
voltage
Minimum required grade
of isolation, to be provided
by the AC-DC front end,
including mains supplied
battery charger
Mains
Basic
250 V AC
Maximum
DC output
voltage
from the
front end 1
60 V
>60 V
Double or reinforced
1
2
3
4
5
DC-DC converter
Result
Minimum required safety
status of the front end
output circuit
Measures to achieve the
specified safety status of the
output circuit
Safety status of
the DC-DC
converter output
circuit
Earthed SELV circuit 2
Operational insulation, provided by the DC-DC converter
SELV circuit
ELV circuit
Input fuse 3 output suppressor
diodes 4, and earthed
output circuit 2
Earthed SELV
circuit
Operational insulation, provided by the DC-DC converter
SELV circuit
Hazardous voltage
secondary circuit
60 V
SELV circuit
The front end output voltage should match the specified input voltage range of the DC-DC converter.
The earth connection has to be provided by the installer according to the relevant safety standard, e.g. IEC/EN 60950.
The installer shall provide an approved fuse (type with the lowest rating suitable for the application) in a non-earthed input line directly
at the input of the DC-DC converter (see fig.: Schematic safety concept). For UL’s purpose, the fuse needs to be UL-listed. See also:
Input Fuse.
Each suppressor diode should be dimensioned in such a way, that in the case of an insulation fault the diode is able to limit the output
voltage to SELV (<60 V) until the input fuse blows (see fig.: Schematic safety concept).
Has to be insulated from earth by double or reinforced insulation according to the relevant safety standard, based on the maximum
output voltage from the front end.
~
Mains
~
10004
Fuse
AC-DC
front
end
Battery
Earth
connection
+
DC-DC
converter
Suppressor
diode
SELV
–
Earth
connection
Fig. 23
Schematic safety concept. Use fuse, suppressor diode
and earth connection as per table: Safety concept leading
to an SELV output circuit.
Edition 1 06.00
Industrial Environment
DC/DC Converters < 40W
IMS6 Series
Description of Options
Table 16: Survey of options
Function of option
Characteristic
Bare board construction without case. Consult factory.
Not available for 5 IMX 4 and 70 IMX 4 types
Z
Available in 'open frame' version without case
M
Surface mount version, SMD
K
Alternative pinout
Not available for 5 IMX 4 and 70 IMX 4 types as well as all types
with 3.3 V or 24 V outputs
Option K
Alternative pinout.
Note: Precautions should be taken when reflow soldering
the SMD version, option M. The reflow soldering instructions below should be strictly adhered to. An inadequate
soldering process may permanently damage the converter
or degrade its performance and Melcher will not honour any
guarantee/warranty claims resulting from damage caused
by ignoring the soldering instructions.
This option defines an alternative pinout.
Option K excludes option M and vice versa.
24
1
27.94 ( 11 x 2.54)
Infrared soldering is not permitted.
The surface mountable version of this product is assembled with high melting point solder (227 C) to ensure that
the solder joints of of the internal components do not degrade in the end users SMD soldering process.
This product is only specified for "Forced Convection
Reflow Soldering" (Hot Air). Any conventional soldering
profile is acceptable provided that the restriction curve below is not exceeded at any time during the reflow process.
12
13
2.5
26.6
Tpeak [ C]
11051
240
235
Fig. 25
Proposed solder lands.
230
225
220
215
210
t [s]
205
0
10
20
30
50
40
Fig. 24
Forced convection reflow soldering restriction curve
measured on pin 2
Edition 1 06.00
11052
Option M
Surface mount version.
2
Option