sames SA9105F THREE PHASE BIDIRECTIONAL POWER/ENERGY METERING IC WITH INSTANTANEOUS PULSE OUTPUT FEATURES n Performs bidirectional one, two or three phase power and energy measurement n Meets the IEC 521/1036 Specification requirements for Class 1 AC Watt hour meters n n Operates over a wide temperature range n Excellent long term stability n Easily adaptable to different signal levels n Precision voltage reference on-chip n Two pulse output formats available n Protected against ESD Uses current transformers for current sensing DESCRIPTION The SAMES SA9105F Three Phase bidirectional Power/Energy metering integrated circuit generates pulse rate outputs for positive and negative energy directions, the frequency of which is proportional to the power consumption. The SA9105F performs the calculation for active power. The method of calculation takes the power factor into account. Energy consumption is determined by the power measurement being integrated over time. This innovative universal three phase power/ energy metering integrated circuit is ideally suited for applications such as residential and industrial energy metering and control. The SA9105F integrated circuit is available in 40 pin dual-in-line plastic (DIP-40), as well as in 44 pin plastic leaded chip carrier (PLCC-44) package types. PIN CONNECTIONS CIN1 CIP2 CIN2 CIP3 CIN3 1 40 CIP1 2 39 COP1 3 38 CON1 4 37 CON2 5 36 COP2 IIN1 IIP1 6 35 GND 7 34 IVP1 IIN2 8 33 IVP2 IIP2 IIN3 IIP3 9 32 IVP3 10 31 COP3 11 30 CON3 COPP CONP CIPP CINP 12 29 VREF 13 28 V DD 14 27 TP27 15 26 TP26 V SS TP17 TP18 OSC1 16 25 DIR 17 24 TP24 18 23 FOUT2 19 22 TP22 21 FOUT1 OSC2 20 DR-00946 Package: DIP-40 1/12 4366 PDS039-SA9105F-001 Rev. B 09-01-97 SA9105F DIR TP24 FOUT2 TP22 FOUT1 N.C. OSC2 OSC1 TP18 TP17 V SS PIN CONNECTIONS 39 35 34 33 32 31 30 29 40 28 41 27 42 26 43 25 44 24 1 23 2 22 3 21 4 20 5 19 6 18 DR-00947 8 9 COP2 CON2 CON1 7 10 11 12 13 14 15 16 CINP CIPP CONP COPP N.C. IIP3 IIN3 IIP2 IIN2 IIP1 IIN1 17 COP1 CIP1 N.C. CIN1 CIP2 CIN2 CIP3 CIN3 TP26 TP27 V DD VREF N.C. CON3 COP3 IVP3 IVP2 IVP1 GND 38 37 36 Package: PLCC-44 BLOCK DIAGRAM 16 CONNECTIONS FOR LOOPCAPS VD D VSS IVP1 IVP2 ANALOG IVP3 POWER INTEG. SIGNAL FOUT1 TO FOUT2 & IIP1 IIN1 PRO- IIP2 IIN2 CESSING PULSE AVERAGE DIR RATE IIP3 IIN3 GND OSC1 VREF REF DR-00948 2/12 sames TIMING & CONTROL OSC OSC2 SA9105F ABSOLUTE MAXIMUM RATINGS * Parameter Symbol Supply Voltage VDD-VSS Current on any Pin IPIN Storage Temperature TSTG Operating Temperature TO Current at any pin IP Min -0.3 Max 6.0 Unit V -150 -40 -40 -100 +150 +125 +85 +100 mA °C °C mA * Stresses above those listed under "Absolute Maximum Ratings" may cause permanent damage to the device. This is a stress rating only. Functional operation of the device at these or any other conditions above those indicated in the operation sections of this specification, is not implied. Exposure to Absolute Maximum Ratings for extended periods may affect device reliability. ELECTRICAL CHARACTERISTICS (Over the temperature range -10°C to +70°C#, unless otherwise specified.) Parameter Operating Temp. Range # Symbol TO Min Typ Max Unit Condition -25 +85 °C Supply Voltage Supply Current Nonlinearity of Power Calculation VDD-VSS IDD 4.5 5.5 10 V mA -0.3 +0.3 % 1% - 100% of rated power -25 +25 µA Peak value -25 +25 µA Peak value VSS+1 V V IOL = 5mA IOH = -2mA 64 180 Hz Hz Specified linearity Min and max limits Current Sensor Inputs (Differential) Input Current Range III Voltage Sensor Inputs (Asymmetric) Input Current Range IIV Pins FOUT1,FOUT2,DIR Output Low Voltage VOL Output High Voltage VOH Pulse Rate: FOUT1, FOUT2 fp Oscillator Pin VREF Ref. Current Ref. Voltage # VDD-1 0 0 Recommended crystal: TV colour burst crystal, f = 3.5795 MHz With R = 24 kΩ -IR 45 50 55 µA connected to VSS VR 1.1 1.3 V Referred to VSS Extended Operating Temperature Range available on request. sames 3/12 SA9105F PIN DESCRIPTION Pin PLCC 6 42 29 Pin DIP 35 28 16 Designation 5 4 3 18 19 20 21 22 23 32 33 35 37 39 9 10 8 7 1 2 26 25 13 11 15 14 17 16 28 27 43 41 30 31 36 38 40 34 33 32 6 7 8 9 10 11 19 20 21 23 25 38 39 37 36 30 31 13 12 1 40 3 2 5 4 15 14 29 27 17 18 22 24 26 IVP1 IVP2 IVP3 IIN1 IIP1 IIN2 IIP2 IIN3 IIP3 OSC1 OSC2 FOUT1 FOUT2 DIR CON1 COP1 CON2 COP2 CON3 COP3 CONP COPP CIN1 CIP1 CIN2 CIP2 CIN3 CIP3 CINP CIPP VREF TP27 TP17 TP18 TP22 TP24 TP26 4/12 GND VDD VSS sames Description Ground Positive Supply Voltage Negative Suply Voltage Analog input for Voltage : Analog input for Voltage : Analog input for Voltage : Inputs for current sensor : Phase 1 Phase 2 Phase 3 Phase 1 Inputs for current sensor : Phase 2 Inputs for current sensor : Phase 3 Connections for crystal or ceramic resonator (OSC1 = Input ; OSC2 = Output) Pulse rate outputs Direction indication output Connections for outer loop capacitors of A/D converters Connections for inner loop capacitors of A/D converters Connection for current setting resistor Test pin. Connect to VSS Manufacturer's test pins (Leave unconnected) SA9105F sames SA9105F 2. Analog Input Configuration The current and voltage sensor inputs are illustrated below. These inputs are protected against electrostatic discharge through clamping diodes, in conjunction with the amplifiers input configuration. The feedback loops from the outputs of the amplifiers AI and AV generate virtual shorts on the signal inputs. Exact duplications of the input currents are generated for the analog processing circuitry V DD IIP CURRENT SENSOR INPUTS V SS A I V DD IIN V SS V DD IVP VOLTAGE SENSOR INPUT V SS AV GND DR-00949 3. Electrostatic Discharge (ESD) Protection The SA9105F integrated circuit's inputs/outputs are protected against ESD. 4. Power Consumption The overall power consumption rating of the SA9105F integrated circuit is less than 50mW with a 5V supply. 6/12 sames SA9105F 5. Pulse Output Signals The calculated power is divided down to a pulse rate of 64Hz, for rated conditions on both FOUT1 and FOUT2. The format of the pulse output signal, which provides power/energy and direction information, is the only difference between the signals on FOUT1 and FOUT2. The direction of the energy flow is defined by the mark/space ratio on FOUT1, while the pulse width defines the direction on FOUT2. Positive Energy Flow Negative Energy Flow Wave form on FOUT1 Wave form on FOUT2 t pp m t pn t pp m m t pp = 1.1ms m m m t pn m m t pn = 3.4ms Wave form on DIR DR-00950 An integrated anticreep function ensures no metering at zero line currents. The formula for calculating the Output Frequency (f) is given below: FOSC (II1 IV1) + (II2 IV2 ) + (II3 IV3 ) f = 11.16 * FOUTX * * 3.58MHz 3 * IR2 Where FOUTX = Nominal rated frequency (64Hz) FOSC = Oscillator frequency (2MHz ...... 4MHz) II1, II2, II3 = Input currents for current sensor inputs (16µA at rated line current) IV1, IV2 , IV3 = Input currents for voltage sensor inputs (14µA at rated line voltage) IR = Reference current (typically 50µA) TYPICAL APPLICATION In the Application Circuit (Figure 1), the components required for a three phase power metering application are shown. Terminated current transformers are used for current sensing. The most important external components for the SA9105F integrated circuit are: sames 7/12 SA9105F C7, C9, C10 and C 11 are the outer loop capacitors for the integrated oversampling A/D converters. The typical value of C7 is 2.2nF and the value of C9, C10 and C11 is 560pF. The actual values determine the signal to noise and stability performance. The tolerances should be within ± 10%. C4, C5, C6 and C8 are the inner loop capacitors for the integrated oversampling A/D converters. The typical value of C4, C5, C 6 and C 8 is 3.3nF. Values smaller than 0.5nF and larger than 5nF should be avoided. Terminated current sensors (current transformers) are connected to the current sensor inputs of the SA9105F through current setting resistors (R8 ..R13). The resistor values should be selected for an input current of 16µARMS into the SA9105F, at the rated line current. The values of these resistors should be calculated as follows: Phase 1: R8 = R 9 = (IL1/16µARMS) * R18/2 Phase 2: R10 = R11 = (IL2/16µA RMS) * R19/2 Phase 3: R12 = R13 = (IL3/16µA RMS) * R20/2 Where I LX = Secondary CT current at rated conditions. R18, R19 and R20 = Current transformer termination resistors for the three phases. R1 + R1A, R4 and R15 set the current for the phase 1 voltage sense input. R2 + R2A , R5 + P 5 and R16 set the current for phase 2 and R3 + R 3A, R6 + P6 and R17 set the current for phase 3. The values should be selected so that the input currents into the voltage sense inputs (virtual ground) are set to 14µARMS for nominal line voltage. Capacitors C1, C2 and C3 are for decoupling and phase compensation. R14 + P14 defines all on-chip bias and reference currents. With R 14+ P14 = 24kΩ, optimum conditions are set. R14 may be varied within ± 10% for calibration purposes. Any changes to R14 will affect the output quadratically (i.e: ∆R = +5%, ∆f = +10%). XTAL is a colour burst TV crystal (f = 3.5795 MHz) for the oscillator. The oscillator frequency is divided down to 1.7897 MHz on-chip, to supply the digital circuitry and the A/D converters. 8/12 sames SA9105F Figure 1: Application Circuit for Three Phase Power/Energy Measurement. M AINS VOL TAGES R1 R1A R2 R2A R3 R3A L IN E 1 L IN E 2 L IN E 3 C4 N 0V C5 1 40 2 39 3 38 4 37 5V C9 R7 F ROM CTs C6 5 R18 R8 V I1 P V I1 N 7 R10 R11 R20 R12 V I3 P 9 R15 +C1 34 R16 +C2 33 D IP - 4 0 10 11 C7 35 SA 91 05 F 8 R13 V I3 N 36 6 R9 R19 V I2 P V I2 N C10 R17 +C3 32 R6 31 IC - 1 R21 C14 12 29 13 28 14 27 15 26 16 25 17 24 18 23 19 22 F OU T 2 20 21 F OU T 1 P6 P5 C13 0V D IR XTAL D R- 0 0 9 5 1 R4 30 C8 0V R5 C11 0V 0V 0V C12 R1 4 P14 0V sames 9/12 SA9105F Parts List for Application Circuit: Figure 1 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 10/12 Symbol IC-1 XTAL R1 R1A R2 R2A R3 R3A R4 R5 R6 R7 R8 R9 R10 R11 R12 R13 R14 R15 R16 R17 R18 R19 R20 R21 P5 P6 P14 C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 Description SA9105FPA Crystal, 3.5795 MHz Resistor, 200k, 1%, ¼W Resistor, 180k, 1%, ¼W Resistor, 200k, 1%, ¼W Resistor, 180k, 1%, ¼W Resistor, 200k, 1% , ¼W Resistor, 180k, 1%, ¼W Resistor, 24k, 1%, ¼W Resistor, 22k, 1%, ¼W Resistor, 22k, 1%, ¼W Resistor, 820 Ω, 1%, ¼W Resistor Resistor Resistor Resistor Resistor Resistor Resistor, 22k, 1%, ¼W Resistor, 1M, 1%, ¼W Resistor, 1M, 1%, ¼W Resistor, 1M, 1%, ¼W Resistor Resistor Resistor Resistor, 820Ω, 1%, ¼W Potentiometer, 4.7k Potentiometer, 4.7k Potentiometer, 4.7k Capacitor, electrolytic, 1µF, 16V Capacitor, electrolytic, 1µF, 16V Capacitor, electrolytic, 1µF, 16V Capacitor, 3.3nF Capacitor, 3.3nF Capacitor, 3.3nF Capacitor, 2.2nF Capacitor, 3.3nF Capacitor, 560pF Capacitor, 560pF Capacitor, 560pF sames Detail DIP-40 Colour burst TV Note 1 Note 1 Note 1 Note 1 Note 1 Note 1 Note 1 Note 1 Note 1 Multi turn Multi turn Multi turn Note 2 Note 2 Note 2 SA9105F Parts List for Application Circuit: Figure 1 (Continued) Item 41 42 43 Symbol C12 C13 C14 Description Capacitor, 820nF Capacitor, 100nF Capacitor, 100nF Detail Note 3 Note 1: Resistor (R8, R9, R10, R11, R12 and R13) values are dependant upon the selected values of the current transformer termination resistors R18, R19 and R20. Note 2: Capacitor values may be selected for DC blocking and to compensate for phase errors caused by the current transformers. Note 3: Capacitor (C12) to be positioned as close to Supply Pins (VDD & VSS) of IC-1, as possible. ORDERING INFORMATION Part Number Package SA9105FPA DIP-40 SA9105FFA PLCC-44 sames 11/12 SA9105F Disclaimer: The information contained in this document is confidential and proprietary to South African MicroElectronic Systems (Pty) Ltd ("SAMES") and may not be copied or disclosed to a third party, in whole or in part, without the express written consent of SAMES. The information contained herein is current as of the date of publication; however, delivery of this document shall not under any circumstances create any implication that the information contained herein is correct as of any time subsequent to such date. SAMES does not undertake to inform any recipient of this document of any changes in the information contained herein, and SAMES expressly reserves the right to make changes in such information, without notification,even if such changes would render information contained herein inaccurate or incomplete. SAMES makes no representation or warranty that any circuit designed by reference to the information contained herein, will function without errors and as intended by the designer. Any sales or technical questions may be posted to our e-mail address below: [email protected] For the latest updates on datasheets, please visit our web site: http://www.sames.co.za South African Micro-Electronic Systems (Pty) Ltd P O Box 15888, 33 Eland Street, Lynn East, Koedoespoort Industrial Area, 0039 Pretoria, Republic of South Africa, Republic of South Africa Tel: Fax: 12/12 012 333-6021 012 333-8071 sames Tel: Fax: Int +27 12 333-6021 Int +27 12 333-8071