ISO-9001 CERTIFIED BY DSCC M.S.KENNEDY CORP. 5.4W DC-DC CONVERTERS 4707 Dey Road Liverpool, N.Y. 13088 DAC2800S SERIES (315) 701-6751 MIL-PRF-38534 CERTIFIED FEATURES: Wave Solderable Package All Ceramic Capacitors Surface Mount Magnetics MIL STD 461C CR03 (DC-DC Converters) 80 Volt Input Transient Tolerent Wide Supply Range - 11V to 50V High Isolation - 500V High Power Density - 15 W/in³ Output Voltage Adjustment - Standard Remote Shutdown Operates to 11V Input at 5W Available with 12V or 15V Outputs See DHC2800S Series for 3.3V and 5.0V Versions Available Soon to DSCC SMD 5962-93093, 5962-94631, 5962-93094 and 5962-94630 Replaces Interpoint MSA2812S, MSA2815S and IR ASA2812S, ASA2815S DESCRIPTION: The DAC2812S and DAC2815S DC-DC converters are higher output voltage companion devices to MSK's DHC types. The DAC's provide the ruggedness, reliability and features required to meet the advanced design challenges of today's hi-rel market. This has been accomplished while retaining a power density of 15 W/ in3 and 375 mW/gram of power/package performance. The use of advanced substrate and reflow soldering techniques during construction results in a rugged, cost-effective and completely solderable package. The DAC2800S hybrid converter series utilizes all ceramic capacitors, surface mount magnetics, and ultrasonically bonded wires to provide reliable operation at all operating temperatures. The DAC2800S series standard features include output fault monitoring and/or turn on voltage point programming via the shutdown pin. All three functions may be implemented simultaneously with a minimum of external components. An output voltage adjustment / load compensation pin which adjusts outputs simultaneously is also standard. Fault tolerant design protects these converters from most external circuit faults. The +output and output adjust pins will withstand +25 V while the shutdown pin will withstand +50 V, protecting the converters from a variety of system or board faults; e.g. solder bridges etc. Unique load fault protection circuitry allows this converter to pull up loads having difficult static load line characteristics and allows short term load excursions significantly beyond ratings in most applications. A transformer isolated flyback converter topology operating at a switching frequency of 400 kHz allows operation over a wide input voltage range. Internal filtering of outputs eliminates the need for external capacitors in many applications. The 8-pin package is hermetically sealed and isolated from the internal circuits. Heat sinking is recommended for full power operation at elevated ambient temperatures. 1 Rev. C 7/04 EQUIVALENT SCHEMATIC PIN-OUT INFORMATION TYPICAL APPLICATIONS 1 2 3 4 5 Isolated Step Down Power Supply Microprocessor Power Source Low Voltage Subsystem Power Source +Output -Output NC Adjust/Comp Shutdown Plus 8 Case 7 -Input 6 +Input ABSOLUTE MAXIMUM RATINGS +50V VIN Input Voltage (pin 7 to pin 6) Input Transient (pin 7 to pin 6 @ 50mS) 80V VINT Output Current IOUT DAC2812S 450mA DAC2815S 360mA Case Temperature Range TC DAC2800S H/E -55°C to +125°C DAC2800S -40°C to +85°C ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ TST Storage Temperature Range TLD Lead Temperature Range (10 Seconds) PD Power Dissipation TJ Junction Temperature θJC Thermal Resistance (Switches) ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ -65°C to +150°C 300°C See Efficiency Curve 150°C ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 5.0°C/W ○ NOTE: Continuous operation at or above the absolute maximum ratings may adversely effect the performance and/or life of the device. 2 Rev. C 7/04 ELECTRICAL SPECIFICATIONS DAC2812S Parameter Group A Subgroup Test Conditions 1 Output Voltage 11V≤VIN≤50V Output Current 2 16V≤VIN≤40V Output Voltage Ripple Input Current Ripple 2 Line Regulation Load Regulation BW=10KHz to 2MHz Step Load Recovery Step Line Response 2 Step Line Recovery 2 Units Max. Min. Typ. Max. 1 11.9 12.0 12.1 11.85 12.0 12.15 VDC 2,3 11.76 - 12.24 - - - VDC 1 417 - - 417 - - mA 2,3 417 - - - - - mA 1 450 - - 450 - - mA 2,3 450 - - - - - mA 1 - 15 60 - 15 60 mVrms - - 100 - - - mVrms 1 - 76 125 - 76 125 mAp-p LIN=2µH 2,3 - - 200 - - - mAp-p VIN=16, 28 and 40 VDC 1 - ±5 ±25 - ±5 ±30 mV IOUT=0, 208 and 417mA 2,3 - - ±50 - - - mV VIN=16, 28 and 40 VDC 1 - ±5 ±25 - ±5 ±30 mV IOUT=0, 208 and 417mA 2,3 - - ±50 - - - mV 1 62 67 - 62 67 - % 2,3 60 - - - - - % IOUT=208mA to/from 417mA 4 - ±350 ±500 - ±350 ±500 mV Transition TIme=30µS 5,6 - - ±700 - - - mV IOUT=208mA to/from 417mA 4 - 80 200 - 80 200 µS Transition TIme=30µS 5,6 - - 200 - - - µS VIN=16V to/from 40V 4 - ±200 ±500 - ±200 ±500 mV Transition Time=30µS 5,6 - - ±500 - - - mV VIN=16V to/from 40V 4 - 90 200 - 90 200 µS Transition Time=30µS 5,6 - - 200 - - - µS 4 - 0 200 - 0 200 mV 5,6 - - 200 - - - mV 4 - 40 60 - 40 60 mS 5,6 - - 60 - - - mS 4 - 250 500 - 250 500 µS 5,6 - - 500 - - - µS - - 40 60 - 40 60 mS POUT=5.4W MAX. 1,2,3 16 - 40 16 - 40 V POUT=5W MAX. 1,2,3 11 - 50 11 - 50 V Enabled, IOUT=0mA 1,2,3 - 35 50 - 35 50 mA mA Start Up Delay Shutdown Delay 2 Shutdown Recovery 2 Quiescent Current Typ. 2,3 Start Up Overshoot Input Voltage Range 2 Min. DAC2812S BW=10KHz to 2MHz Efficiency Step Load Response DAC2812S H/E Disabled IOUT=0mA 1,2,3 - 1.25 2.5 - 1.25 2.5 No Effect on DC Performance 1,2,3 - - 300 - - 300 µF Input to output or any pin to case @ 500V 1 100 - - 100 - - MΩ Short Circuit Current Limit 7 1 0.50 1.1 1.8 0.50 1.1 1.8 A Switching Frequency 4 375 400 425 375 400 425 KHz 1 ±10 - - ±10 - - % Capacitive Load 2 Isolation VOUT Adjustment Range RPOT=50KΩ NOTES: +VIN = 28V, IOUT = 417mA, TA=TC=25°C unless otherwise specified. Guaranteed by design but not tested. Typical parameters are representative of actual device performance but are for reference only. Industrial grade and "E" suffix devices shall be tested to subgroups 1 and 4 unless otherwise specified. Military grade devices ("H" suffix) shall be 100% tested to subgroups 1, 2, 3 and 4. Subgroups 5 and 6 testing available upon request. Subgroup 1, 4 TA=TC=+25°C 2, 5 TA=TC=+125°C 3, 6 TA=TC= -55°C 7 Device has internal shutdown feature that pulses the output with a low duty cycle during faults. 8 Consult DSCC SMD for electrical parameters for devices purchased as such. 1 2 3 4 5 6 3 Rev. C 7/04 ELECTRICAL SPECIFICATIONS DAC2815S Parameter Group A Subgroup Test Conditions 1 Output Voltage 11V≤VIN≤50V Output Current 2 16V≤VIN≤40V Output Voltage Ripple Input Current Ripple 2 Line Regulation Load Regulation Step Load Recovery Step Line Response 2 Step Line Recovery 2 Typ. Max. 1 14.90 15.00 15.10 14.85 12.0 15.15 VDC 2,3 14.70 15.00 15.30 - - - VDC 1 333 - - 333 - - mA 2,3 333 - - - - - mA 1 360 - - 360 - - mA 2,3 360 - - - - - mA 15 60 - 15 60 - 100 - - - mVrms BW=10KHz to 2MHz 1 - 76 125 - 76 125 mAp-p LIN=2µH 2,3 - - 200 - - - mAp-p VIN=16,28 and 40VDC 1 - ±5 ±25 - ±5 ±30 mV IOUT=0,167 and 333mA 2,3 - - ±50 - - - mV VIN=16,28 and 40VDC 1 - ±5 ±25 - ±5 ±30 mV IOUT=0,167 and 333mA 2,3 - - ±50 - - - mV 1 63 68 - 63 68 - % 2,3 61 - - - - - % IOUT=167mA to/from 333mA 4 - ±400 ±600 - ±400 ±600 mV Transition TIme=30µS 5,6 - - ±750 - - - mV IOUT=167mA to/from 333mA 4 - 100 200 - 100 200 µS Transition TIme=30µS 5,6 - - 200 - - - µS VIN=16V to/from 40V 4 - ±200 ±500 - ±200 ±500 mV Transition Time=30µS 5,6 - - ±500 - - - mV VIN=16V to/from 40V 4 - 90 200 - 90 200 µS Transition Time=30µS 5,6 - - 200 - - - µS 4 - 0 200 - 0 200 mV 5,6 - 0 200 - - - mV 4 - 40 60 - 40 60 mS 5,6 - - 60 - - - mS 4 - 250 500 - 250 500 µS 5,6 - - 500 - - - µS - - 40 60 - 40 60 mS POUT=5.4W MAX. 1,2,3 16 - 40 16 - 40 V POUT=5W MAX. 1,2,3 11 - 50 11 - 50 V Enabled, IOUT=0mA 1,2,3 - 35 50 - 35 50 mA Disabled IOUT=0mA 1,2,3 - 1.25 2.5 - 1.25 2.5 mA No Effect on DC Performance 1,2,3 - - 300 - - 300 µF MΩ Input to output or any pin to case @ 500V Short Circuit Current Limit 7 Switching Frequency VOUT Adjustment Range Min. - Shutdown Recovery 2 Isolation Max. - Shutdown Delay 2 Capacitive Load 2 Typ. 1 Start Up Delay Quiescent Current Units Min. 2,3 BW=10KHz to 2MHz Start Up Overshoot Input Voltage Range 2 DAC2815S mVrms Efficiency Step Load Response DAC2815S H/E RPOT=50KΩ 1 100 - - 100 - - 1 0.40 0.95 1.5 0.40 0.95 1.5 A 4 375 400 425 375 400 425 KHz 1 ±10 - - ±10 - - % NOTES: +VIN = 28V, IOUT = 333mA, TA=TC=25°C unless otherwise specified. Guaranteed by design but not tested. Typical parameters are representative of actual device performance but are for reference only. Industrial grade and "E" suffix devices shall be tested to subgroups 1 and 4 unless otherwise specified. Military grade devices ("H" suffix) shall be 100% tested to subgroups 1, 2, 3 and 4. Subgroups 5 and 6 testing available upon request. Subgroup 1, 4 TA=TC=+25°C 2, 5 TA=TC=+125°C 3, 6 TA=TC= -55°C 7 Device has internal shutdown feature that pulses the output with a low duty cycle during faults. 8 Consult DSCC SMD for electrical parameters for devices purchased as such. 1 2 3 4 5 6 4 Rev. C 7/04 APPLICATION NOTES POWER SUPPLIES LOAD FAULT RESPONSE The output voltage of the DAC2812S and DAC2815S may be adjusted from 90% to 110% of nominal value by the use of a 150KΩ potentiometer as shown. Adjustment beyond this range is possible however certain characteristics of the converter such as but not limited to input voltage range, efficiency, ripple and temperature performance will change. Characterization by the user is recommended in such applications. The MSK families of DC-DC converters share load fault philosophies. Load fault conditions include short-circuit and severe overload conditions. The DAC2800S converter series responds to load faults by turning off all power conversion circuits for 250mS and then attempting to restart for 10mS (typical). The net "on" duty factor during a fault is very low resulting in low converter dissipation and immunity from overheating at 125°C. Current beyond rated can flow into the load at startup time. This allows the converter to bring up capacitive and other difficult load types more reliably than competing converters. Adjust/comp (pin 4) may be driven by external circuitry referenced to pin 2 (-output) if desired. Grounding pin 4 causes voltage to increase (25% typically) while driving pin 4 above 1.3V causes output voltage to decrease. Pin 4 may be driven negative without damage, however the resultant increase in converter output voltage should be considered. Pin 4 may be driven through 10KΩ or more if connection of the comp function is also required. The comp function of pin 4 allows load transient response to be tailored to suit specific application requirements. This feature may be utilized by connecting a 10 or less nF capacitor between pins 4 and 1. Note: The DAC2812S and DAC2815S use pin 4 while the DHC2803S and DHC2805S use pin 3. SHUTDOWN PLUS Pin 5 is used for remote shutdown, output fault detection, and/or setting the input voltage point at which the converter will turn on as shown in the typical application diagram. No connection to pin 5 is necessary for normal operation of the converter. Pin 5 is referenced to the pin 7 (-input). Shutdown may be implemented by simply connecting pin 5 to an open collector logic output or switch rated at 2.5mA, 25Vdc or higher. Input voltage turn on point is programmed with a single resistor from pin 5 to 7. An input turn on/off hysteresis (typically 3.5% of Vin) will be observed. This should be considered when making or verifying set point adjustment. The value of the setpoint resistor may be determined by the following: R= 210·10³ ETO-9.5 (±10% accuracy at 25°C) Set point temperature coefficient is typically +400ppm/°C. Output fault monitoring is accomplished by observing pin 5 with a high impedance monitoring circuit. Pin 5 voltage drops from over 10V to below 1V when a load fault causes the converters fault protection circuitry to activate. It will remain low for at least 100mS and return high. If the load fault is still present pin 5 will return low and the cycle will repeat. A resistor >400KΩ from pin 5 to 7 provides pull down for pin 5 if there is no input setpoint programming resistor already in place. 5 Rev. C 7/04 TYPICAL APPLICATION CIRCUIT 6 Rev. C 7/04 TYPICAL PERFORMANCE CURVES DAC2812S 7 Rev. C 7/04 TYPICAL PERFORMANCE CURVES DAC2815S 8 Rev. C 7/04 MECHANICAL SPECIFICATIONS NOTE: ALL DIMENSIONS ARE ±0.010 INCHES UNLESS OTHERWISE LABELED. ESD Triangle indicates Pin 1. ORDERING INFORMATION Part Number DAC2812S DAC2812SE DAC2812SH 5962-93093 5962-94631 DAC2815S DAC2815SE DAC2815SH 5962-93094 5962-94630 Screening Level Industrial Extended Reliability MIL-PRF-38534 Class H DSCC-SMD DSCC-SMD Industrial Extended Reliability MIL-PRF-38534 Class H DSCC-SMD DSCC-SMD Output Voltage 12V 15V M.S. Kennedy Corp. 4707 Dey Road, Liverpool, New York 13088 Phone (315) 701-6751 FAX (315) 701-6572 www.mskennedy.com The information contained herein is believed to be accurate at the time of printing. MSK reserves the right to make changes to its products or specifications without notice, however, and assumes no liability for the use of its products. Please visit our website for the most recent revision of this datasheet. 9 Rev. C 7/04