Contactors & Control Relays Safety Control Relays 700S-CF Specifications Conformity to Standards IEC 60947-5-1 IEC 60947-5-1 Annex L — Special Requirements for Mechanically Linked Contact Elements EN50011, EN50005, EN50022 UL 508 VDE 0660 Description Bulletin 700S-CF Safety Control Relays provide mechanically linked, positively guided contacts, which are required in feedback circuits for modern safety applications. The positively guided N.C. auxiliary contacts will not change state if a N.O. contact welds. Consult your local sales office or price list for pricing information. Features • Positively guided/mechanically linked auxiliary contacts • Front-mounted auxiliary contact: – Permanently fixed – Protective cover to prevent manual operation – Red contact housing for easy identification – Incorporates IEC 60947-5-1 “Mechanically Linked” symbol • AC and DC operating coils • SUVA third-party certification CSA 22.2 No. 14 Approvals SUVA Third-Party Certified CE Certified CSA Certified UL Listed (File No. E14840, Guide No. NKCR) C-Tick not required Your order must include: • Catalogue number of the relays required, complete with coil suffix. • Catalogue number of adder decks, timers and accessories required. • If required, the part number of replacement coils. 9-17 Contactors & Control Relays Safety Control Relays 700S-CF Product Selection Type CF Control Relays — 8-Pole AC Coil Voltage AC-12 AC-15 Ith [A] 40°C Connection Diagrams Contacts Ie [A] 60°C 24/ 48V Main Contacts 120V 240V 400V 500V 600V 690V A1 Auxiliary Contacts 13 21 33 43 14 22 34 44 13 21 33 43 14 22 34 44 13 21 33 43 14 22 34 44 53 61 71 81 54 62 72 82 53 61 71 83 54 62 72 84 53 61 73 83 54 62 74 84 K1 A2 Main Contacts 20 20 10 10 10 6 2.5 1 A1 A2 A1 10 6 6 6 5 3 1.6 1 NC Catalogue Number ! 4 4 700S-CF440⊗C 5 3 700S-CF530⊗C 6 2 700S-CF620⊗C 1 K1 Adder Deck Contacts NO K1 1 A2 ! All Catalogue Numbers are factory-stocked. ⊗ AC Coil Voltage Code The Catalogue Number is incomplete. Select a coil voltage code from the table below to complete the Catalogue Number. Example: 120V 60 Hz: Catalogue Number 700S-CF440⊗C becomes Catalogue Number 700S-CF440DC. Voltage 12 24 32 36 42 50 Hz R K V W 60 Hz Q J – V 50/60 Hz – KJ – – Voltage 230 230240 50 Hz – VA 60 Hz – – 50/60 Hz KF – KA 9-18 100110 110 KP – D – KP – KP – KD – 48 100 X Y – X – KY 120 208 208240 L – – F KG H L – – – KL 600 200 P S KG D – – – KG KL 277 347 380 380400 400 400415 T – – – N – G A T I E – – – – – – – KN – KB 240 200220 127 440 220230 480 500 550 B – M C – N B – – C – – – – Contactors & Control Relays Safety Control Relays 700S-CF Product Selection Type CF Control Relays — 8-Pole DC Coil Voltage AC-12 AC-15 Ith [A] 40°C Connection Diagrams Contacts Ie [A] 60°C 24/ 48V Main Contacts 120V 240V 400V 500V 600V 690V A1 Auxiliary Contacts 13 21 33 43 14 22 34 44 13 21 33 43 14 22 34 44 13 21 33 43 14 22 34 44 53 61 71 81 54 62 72 82 53 61 71 83 54 62 72 84 53 61 73 83 54 62 74 84 K1 A2 Main Contacts 20 20 10 10 10 6 2.5 1 A1 A2 A1 10 6 6 6 5 3 1.6 NC Catalogue Number ! 4 4 700S-CF440⊗C 5 3 700S-CF530⊗C 6 2 700S-CF620⊗C 1 K1 Adder Deck Contacts NO 1 1 K1 A2 ! All Catalogue Numbers are factory-stocked. ⊗ DC Coil Voltage Code The Catalogue Number is incomplete. Select a coil voltage code from the table below to complete the Catalogue Number. Example: 24V DC: Catalogue Number 700S-CF440⊗C becomes Catalogue Number 700S-CF440ZJC. Voltage 9 12 24 36 48 60 64 72 80 110 115 125 220 230 250 Standard ZR ZQ ZJ ZW ZY ZZ ZB ZG ZE ZD ZP ZS ZA ZF ZT With diode suppressor — — DJ — — — — — — — — — — — — 9-19 Contactors & Control Relays Safety Control Relays 100S-C and 700S-CF General Contact Ratings — NEMA Minimum Contact Rating Contact Ratings — IEC AC-15 (solenoids, contactors) at rated voltage Catalogue Number 700S-CF A600, P600 A600, Q600 17V Location of welded N.O. contacts 10 mA State of N.C. Contacts if N.O. contact welds Main Front aux. Main Open Open Front aux. Open Open 24V 10A 6A 48V 10A 6A Left side aux. Open ! Open 120V 240V 10A 10A 6A 5A Right side aux. Open ! Open 400V 6A 3A 480V/500V 40ºC Yes! Mechanically Linked Contacts➋ Aux. Contact (Frontmounted) 2.5A 1.6A 600V 1A 1A 690V 1A 1A Ith 20A 10A AC-12 (Non-inductive, or 230V 8 kW slightly inductive loads, 400V 14 kW resistance furnaces) 690V 24 kW 20A General Mechanical Life 60º C Ith ! Side-mounted auxiliary contacts provide “mirror contact” performance. ➋ Defined in IEC 60947-5-1 annex L. Positive guidance is a relationship between contacts of opposite types (i.e., N.O. and N.C.) 6A Catalogue Number 700S-CF Aux. Contact (Frontmntd.) [Mil] 15 15 Electrical Life AC-15 (240V, 3A) [Mil] 1.5 1.5 Weight AC Op. Mechanism [g] 390 – 2 x A4 2 x A4 230V 8 kW 400V 14 kW Terminal CrossSections 690V 24 kW Terminal Type 24V 12A Switching DC Loads DC-12 L /R < 1ms, Resistive Loads 12A 48V 9A 9A 110V 3.5A 3.5A 220V 0.55A 0.55A 440V 0.2A 0.2A DC-14 24V 9A 9A L 48V 5A 5A Loads 110V 2A 2A with economy resistor in series 220V 0.4A 0.4A 440V 0.16A 0.16A 24V 5A 5A /R < 15ms, Inductive DC-13 Switching electromagnets 9-20 48V 3A 3A 110V 1.2A 1.2A 220V 0.6A 0.6A 440V 0.3A 0.15A Terminal Size per IEC 60947-1 Flex. with Wire End Ferrule 1 Conductor 2 Conductor [mm2] [mm2] 1…4 1…4 0.5…2.5 0.75…2.5 1 Conductor 2 Conductor [mm2] [mm2] 1.5…6 1.5…6 0.5…2.5 0.75…2.5 Max. Wire Size per UL/CSA [AWG] 16…10 18…14 Tightening Torque [lb-in] 8.9…22 8.9…13.3 Tightening Torque [Nm] 1…2.5 1…1.5 Solid Contactors & Control Relays Safety Control Relays 100S-C and 700S-CF General (continued) General (continued) Aux.Contact (Side-mounted) Contact Ratings — IEC AC-15 (solenoids, contactors) at rated voltage Catalogue Number 700S-CF Rated Insulation Voltage Ui 120V 6 IEC 690V 240V 5 UL; CSA 600V 400V 3 Rated Impulse Strength Uimp 8 kV 500V 1.6 Ith 10A Ith 6A AC 115, 230, 400, 500, 690V DC-13 (Solenoids and 24V 3A DC 24, 48, 110, 220, 440V contactors), IEC60947 48V 1.5A 110V 0.6A Short-Circuit Protection IEC 1581 Fuse, gG 220V 0.3A Rated Frequency 440V 0.2A Ambient Temperature [AWG] 18…14 [lb-in] 8.9…13.3 IEC 60947 AC-12 (Non-inductive, or 40ºC slightly inductive loads, resistance furnaces), IEC60947 60ºC Max. Wire Size per UL/CSA High Test Voltage 1 minute (per IEC 947-4) Rated Voltage Ue Tightening Torque Tightening Torque [Nm] 1…1.5 Catalogue Number 700S-CF Operating Voltage DC! 10A 50/60 Hz, DC Storage –55…+80 °C (–67…176 °F) Operation at nominal current –25…+60 °C (–13…140 °F) Conditioned 15% current reduction after AC-1 at > 60°C –25…+70 °C (–13…158 °F) Corrosion Resistance humid-alternating climate, cyclic, per IEC 68-2-30 and DIN 50 016, 56 cycles Control Circuit AC 50/60 Hz 2500V Altitude 2000m above mean sea level, per IEC 60947-4 Type of Protection Pick-up [x Us] 0.85…1.1 Dropout [x Us] 0.3…0.6 Pick-up [x Us] 0.8…1.1 Dropout [x Us] 0.1…0.6 Inrush [VA/W] 70/50 Seal [VA/W] 8/2.6 Inrush/Seal [W] 6.5 Pick-up Time [ms] 15…30 Dropout Time [ms] 10…60 Pick-up Time [ms] 40…70 Dropout Time [ms] 7…15 IP 2X (IEC 529 and DIN 40050) Finger Protection in connected state safe from touch by fingers and back of hand per VDE 0106, Part 100 Coil Consumption AC 50/60 Hz DC Operating Times AC 50/60 Hz DC ! For 9V DC, code ZR, use operating voltage 0.65…1.3 x Us. For 24V DC, code ZJ or DJ, use operating voltage 0.7…1.25 x Us. 9-21 Contactors & Control Relays Safety Control Relays 100S-C and 700S-CF Auxiliary Contacts NO NC 1 0 Catalogue Number 100S-C all 700S-CF all 100-SA10 100S-C AC only 700S-CF AC only 100-SA20 100S-C09…C23 700S-CF all➋ 100-SB10 100S-C09…C23 AC only 700S-CF AC only➋ 100-SB20 -3 -4 -3 -SA10 -3 -4 -4 -3 -3 0 -4 2 -3 -4 Auxiliary Contact Blocks for Side Mounting without Sequence Terminal Designations ! • 1- and 2-pole • Two-way numbering for right or left mounting on the contactor • Quick and easy mounting without tools • Electronic-compatible contacts down to 17V, 10mA For Use With Catalogue Number Connection Diagrams -4 Description -SA20 1 0 13 44 14 43 -SB10 13 14 24 33 43 0 44 2 23 34 Auxiliary Contact Blocks for Side Mounting with Sequence Terminal Designations ! • 1- and 2-pole • Two-way numbering for right or left mounting on the contactor • Quick and easy mounting without tools • Electronic compatible contacts down to 17V, 10mA • L = Late break/Early make -SB20 ! AC Coils: Max. 2 N.O. auxiliary contacts may be mounted on the side. DC coils: Max. 1 N.O. auxiliary contact may be mounted on the side. No additional N.C. auxiliary contacts may be added to safety contactors and control relays listed in this publication. For additional contact configurations, consult your local Rockwell Automation/AllenBradley distributor. ➋ Double Numbering — Left-side mounting only is recommended for Catalogue Number 700S-CF… due to double numbering. Marking Systems Uniform labelling materials for contactors, motor starting equipment, timing relays and circuit breakers Package Qty. Catalogue Number Label Sheet • Sheet with 105 self-adhesive paper labels, 6 x 17 mm 10 100-FMS Marking Tag Sheet • Sheet with 160 perforated paper labels, 6 x 17 mm • To be used with a transparent cover 10 100-FMP Transparent Cover • To be used with marking tag sheets 100 100-FMC System V4/V5 100 100-FMA1 System Bul. 1492W 100 100-FMA2 Description Marking Tag Adaptors • 100 each • To be used with marking tag: 9-22 Contactors & Control Relays Safety Control Relays 100S-C and 700S-CF Control Modules Connection Diagrams Description DC Interface (electronic) • Interface between the DC control signal (PLC) and the contactor AC operating mechanism • Control voltage 18…30V DC (24V DC nominal) • For coil voltage of 110… 240V AC • Suitable for all 100S-C contactor sizes, 9…85 A • Requires no additional surge suppression for the coils • Power consumption – 0.1 W at 18V DC – 0.25 W at 24V DC – 0.5 W at 30V DC Surge Suppressors For limitation of coil switching transients. • Plug-in, coil mounted • Suitable for all 100S-C contactor sizes, 9…85 A • RC, Varistor and Diode Versions K1M For Use With Catalogue Number Catalogue Number 100S-C with AC coils 700S-CF with AC coils 100-JE (K1M) RC Module AC Operating Mechanism 24…48V, 50/60 Hz 110…280V, 50/60 Hz 380…480V, 50/60 Hz 100S-C with AC coils 700S-CF with AC coils 100-FSC48 100-FSC280 100-FSC480 Varistor Module AC/DC Operating Mechanism 12…55V AC/12…77V DC 56…136V AC /78…180V DC 137…277V AC /181…350V DC 278…575V AC 100S-C all 700S-CF all 100-FSV55 100-FSV136 100-FSV277 100-FSV575 Diode Module DC Operating Mechanism 12…250V DC 100S-C with DC coils 100-FSD250 700S-CF with DC coils 9-23 Contactors & Control Relays Safety Control Relays 100-D Auxiliary Contacts Description NO NC 1 1 2 0 • Side-mounted • With IEC sequence terminal designations Connection Diagrams 53 63 74 84 54 64 73 83 • Electronically compatible auxiliary contacts • Ideal for use when switching low-power control circuits • Contact ratings: AC-1 250V, 0.1 A AC-15, DC-13 3…125V, 1…100V, 1 1 For Use with Catalogue Number Catalogue Number 100-D Left or right outside mounting 100-DS2-11 100-D Left or right outside mounting 100-DS2-20 100-D Left or right outside mounting 100-DS2-B11 Labeling Material • Uniform labeling materials for contactors, motor protection devices, timing relays, and circuit breakers. Marking Systems (for 100-D95...D860 contactors) Package Qty. Catalogue Number Label Sheet • 10 sheets with 105 self-adhesive paper labels each, 6 x 17mm 10 100-FMS Marking Tag Sheet • 10 sheets with 160 perforated paper labels each, 6 x 17mm • To be used with a transparent cover 10 100-FMP Transparent Cover • 100 each • To be used with marking tag sheets 100 100-FMC System V4/V5 100 100-FMA1 System Bul. 1492W 100 100-FMA2 Description Marking Tag Adaptors • 100 each • To be used with marking tag: 9-24 Contactors & Control Relays Safety Control Relays 100S-C and 700S-CF Auxiliary Contacts Internal Auxiliary Contacts Catalogue Numbers 100S-C09...100S-C23 Side-Mounted Auxiliary Contacts Catalogue Numbers 100-SA, 100-SB, 100-MC 25 10 Current Switching AC-12 Ith at 40°C [A] at 60°C [A] 20 [V] 24 48 120 240 400 415 500 690 24 48 120 240 400 415 500 690 [A] 10 10 10 10 6 [V] 24 48 110 220 400 24 48 110 220 400 [A] 5 5 AC-15 at Rated Operating Voltage DC-13 at Rated Operating Voltage 2 6 6 5 2.5 1 0.7 0.25 0.12 6 2 6 5 3 2.5 1.6 1 0.7 0.25 0.12 Continuous Current Rating per UL/CSA AC DC Short-Circuit Protection gG Fuse Type 2 Coordination Rated Impulse Voltage Uimp Insulation Voltage (between control and load circuit) per DIN, VDE 0106, Part 101 (NAMUR recommendation) [A] [A] 10A, 600V (NEMA A600) 5A, 600V (NEMA P600) 10A, 600V (NEMA A600) 2.5A, 600V (NEMA Q600) [A] 10 10 [kV] 8 6 250 500 17V, 10mA 17V, 10mA Mutually unrestricted between all N.O. and N.C. contacts 100-SA, 100-SB: Mirror output performance per IEC60947-4 Annex F 100-MC: Mutually unrestricted between all N.O. and N.C. contacts 2 x A4 2 x A4 [V] Contact reliability per DIN 19240 without contamination, normal industrial atmosphere Mechanically Linked Contacts per IEC 60947-5-1 Annex L (SUVA Third-party certified) Terminals Terminal Type Wire Size per IEC 60947-1 Flexible w/Wire-End Ferrule 1 Conductor [mm2] 1…4 0.5…2.5 2 Conductor [mm2] 1…4 0.75…2.5 Solid/Stranded Conductor 2 1 Conductor [mm ] 1.5…6 0.5…2.5 2 Conductor [mm2] 1.5…6 0.75…2.5 Nm [AWG] [lb-in] 1...2.5 16…10 8.9…22 1…1.5 18…14 8.9…13.3 Recommended Tightening Torque (min...max) Wire Size per UL/CSA Recommended Tightening Torque (min...max) 9-25 Contactors & Control Relays Safety Control Relays 100-DS2 Auxiliary Contacts Side-Mounted Auxiliary Contacts Catalogue Numbers 100-DS2 Conventional Electronically Compatible 16 0.1 at 250V Current Switching AC-12 Ith at 40°C [A] at 60°C [A] AC-15 at Rated Operating Voltage DC-13 at Rated Operating Voltage 12 [V] 230 240 400 415 500 690 [A] 5.5 [V] 24 48 110 220 440 [A] 5 5 2 3 2.5 1.6 1 1… 100mA at 3… 125V 0.7 0.25 0.12 Continuous Current Rating per UL/CSA AC DC Short-Circuit Protection gG Fuse Type 2 Coordination Rated Impulse Voltage Uimp Insulation Voltage (between control and load circuit) per DIN, VDE 0106, Part 101 (NAMUR recommendation) [A] [A] 10A, 600V (NEMA A600) 2.5A, 600V (NEMA Q600) [A] 10 [kV] 8 — [V] Contact reliability per DIN 19240 without contamination, normal industrial atmosphere Mechanically Linked Contacts per IEC 60947-5-1 Annex L (SUVA Third-party certified) 17V, 5mA 17V, 1mA Mirror contact performance per IEC 60947-4 Annex F Mirror contact performance per IEC 60947-4 Annex F 2 x A4 2 x A4 Terminals Terminal Type Wire Size per IEC 60947-1 Flexible w/Wire-End Ferrule 1 Conductor [mm2] 1…2.5 1…2.5 2 Conductor [mm2] 1…2.5 1…2.5 1 Conductor [mm2] 1… 4 1… 4 2 Conductor [mm2] 1… 4 1… 4 Nm [AWG] [lb-in] 1.4…2.3 16…12 12…20 1.4…2.3 16…12 12…20 Solid/Stranded Conductor Recommended Tightening Torque (min...max) Wire Size per UL/CSA Recommended Tightening Torque (min...max) 9-26 Contactors & Control Relays Safety Control Relays 100S-C and 700S-CF Dimensions—mm (inches) Dimensions are not intended for manufacturing purposes. Mounting Position c2 AC Contactors and Control Relays ➊ c1 c DC Contactors and Control Relays AC Contactors and Control Relays a b c c1 c2 ∅d d1 d2 Catalogue Number 45 (1-25/32) 81 (3-3/16) 119.5 (4-3/4) 114.5 (4-43/64) 6 (1/4) 2 - 4.5 (2 - 3/16) 60 (2-23/64) 35 (1-25/64) 100S-C09…100S-C23, 700S-CF 45 (1-25/32) 81 (3-3/16) 136.5 (5-37/64) 131.6 (5-11/32) 6.5 (17/64) 2 - 4.5 (2 - 3/16) 60 (2-23/64) 35 (1-25/64) 100S-C30, 100S-C37 54 (2-1/8) 81 (3-3/16) 139.5 (5-11/16) 134.6 (5-29/64) 6.5 (17/64) 2 - 4.5 (2 - 3/16) 60 (2-23/64) 45 (1-25/32) 100S-C43 72 (2-53/64) 122 (4-51/64) 156 (6-11/32) 150.5 (6-1/8) 8.5 (21/64) 4 - 5.4 (4 - 7/32) 100 (3-15/16) 55 (2-11/64) 100S-C60…100S-C85 c2 ∅d d1 d2 Catalogue Number DC Contactors and Control Relays a b c c1 45 (1-25/32) 81 (3-3/16) 145.5 (5-49/64) 140.5 (5-37/64) 6 (1/4) 2 - 4.5 (2 -3/16) 60 (2-23/64) 35 (1-25/64) 100S-C09Z...100S-C16Z, 700SCF 45 (1-25/32) 81 (3-3/16) 162.5 (6-7/16) 158 (6-1/4) 6 (1/4) 2 - 4.5 (2 -3/16) 60 (2-23/64) 35 (1-25/64) 100S-C23Z 45 (1-25/32) 81 (3-3/16) 180.5 (7-5/32) 175.5 (6-61/64) 6.5 (17/64) 2 - 4.5 (2 -3/16) 60 (2-23/64) 35 (1-25/64) 100S-C30...100S-C37 54 (2-1/8) 81 (3-3/16) 183.5 (7-17/64) 179 (7-3/32) 6.5 (17/64) 2 - 4.5 (2 -3/16) 60 (2-23/64) 45 (1-25/32) 100S-C43Z 72 (2-53/64) 122 (4-51/64) 156 (6-11/32) 150.5 (6-1/8) 8.5 (21/64) 4 - 5.4 (4 -7/32) 100 (3-15/16) 55 (2-11/64) 100S-C60D...100S-C85D Accessories mm (inches) Auxiliary contact block for side mounting 1- or 2-pole Contactors with a+9 (a + 23/64) Electronic Timing Module on coil terminal side b + 24 (b + 15/16) Mechanical Interlock on side of contactor a+9 (a + 23/64) Interface Module on coil terminal side b+9 (b + 23/64) Surge Suppressor on coil terminal side b+3 (b + 1/8) Labelling with label sheet marking tag sheet with clear cover marking tag adapter for System V4/V5 marking tag adapter for System Bul. 1492W +0 +0 + 5.5 + 5.5 (+ 0) (+ 0) (+ 7/32) (+ 7/32) 9-27 Contactors & Control Relays Safety Control Relays 100S-D Contactors and Accessories Dimensions—mm (inches) Dimensions are not intended for manufacturing purposes. Mounting Position e2 c1 e4 e1 ➊ e3 b d1 øe ød d2 c a Catalogue Number a b c c1 ød d1 d2 øe e1 e2 e3 e4 100S-D95, 100S-D110 120 170 156 110.5 5.2 145 100 M6 16 38.5 147 8 100S-D95-EI…100S-D180-EI, 100S-D140, 100S-D180 120 170 156 110.5 5.2 145 100 M8 20 39 160 10 100S-D210-EI…100S-D420-EI 155 205 180 110.5 6.5 180 130 M10 25 48 193 12.5 100S-D630-EI…100S-D860-EI 255 310 265 110.5 10 230 225 M12 40 70 291 22 Contactor with [mm] Auxiliary contact block 100-DS2… a + 13.5 each Mechanical interlock 100-DM… a+a Frame terminal block 100-DTB110 100-DTB180 100-DTB420 b + 7 each b + 7 each b + 8.5 each Label holder c…+ 5 ➊ Convention DC coil contactors will have an additional auxiliary contact block mounted which will add 13.5mm (0.53in) to the “a” dimension on the right hand side. 9-28