ISOLATED DC/DC CONVERTERS 48 VDC Input 9.6 VDC/40 A Output, 1/8 Brick 0RCR-40S10x RoHS Compliant Rev.E • Isolated • Input Under-Voltage Lockout • Fixed Frequency • Input Over-Voltage Shutdown • High Efficiency • OCP/SCP • High Power Density • Remote On/Off • Low Cost • Over Temperature Protection Description The 0RCR-40S10x Series are isolated DC/DC converters that operate from a nominal 48 VDC source. These converters use a full bridge power train to provide isolation and step down. These units will provide up to 300 W of output power from a nominal 48 VDC input. These units are designed to be highly efficient and low cost. Features include remote on/off, over current protection and under voltage lockout. These converters are provided in an industry standard eighth-brick package. Part Selection Output Voltage 9.6 V Input Voltage 48 V Max. Output Current 40 A Max. Output Power 300 W Typical Efficiency 96.5% Model Number Active Low 0RCR-40S10L Model Number Active High 0RCR-40S100 Notes: 1. Add “G” suffix at the end of the model number to indicate Tray Packaging. 2. All part numbers above indicate RoHS 6. Change the second letter "R" to "7" for RoHS 5 part numbers. Absolute Maximum Ratings Parameter Input Voltage (continuous) Remote On/Off (Active Low) Remote On/Off (Active High) Ambient Temperature Storage Temperature Min -0.3 V -0.3 V 2.4 V -40 °C Typ - Max 60 V 0.8 V 18 V 85 °C -40 °C - 125 °C Min 38 V Typ - Max 55 V Input Current (full load) - - 8.8 A Input Current (no load) - - 150 mA Remote Off Input Current - - 30 mA Input Reflected Ripple Current (pk-pk) - 20 mA 50 mA Input Reflected Ripple Current (rms) - 5 mA 20 mA I t Inrush Current Transient - 0.05 A s 0.1 A s Turn On Voltage Threshold 34 V 35.5 V 37 V Turn Off Voltage Threshold 32 V 33.5 V 35 V Input Over-Voltage Lockout 56 V 58 V 60 V Notes Input Specifications Parameter Input Voltage 2 2 Notes Tested with simulated source impedance of 10 uH, 5 Hz to 20 MHz; use a 100 uF/100 V electrolytic cap with ESR=1 ohm, at 200kHz at the input. 2 Note: All specifications are typical at 25 °C unless otherwise stated. Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 • Tel 201-432-0463 • Fax 201-432-9542 • www.belfuse.com ISOLATED DC/DC CONVERTERS 48 VDC Input 9.6 VDC/40 A Output, 1/8 Brick Output Specifications Parameter Output Voltage Set Point Min Typ Max Notes Vin=38 V Vin=48 V Vin=55 V 7.15 V 9.10 V 10.45 V 7.30 V 9.24 V 10.62 V 7.6 V 9.6 V 11.0 V Vin=38 V Vin=48 V Vin=55 V - 0.16 V 0.13 V 0.10 V 3.4 V 0.25 V 0.20 V 0.15 V 4.0 V - 100 mV 150 mV 0A - 40 A 46 A 38 A 31 A 53 A 44 A 38 A 60 A 50 A 45 A Short Circuit Surge Transient - 1.5 A s 2.5 A s Ripple and Noise (rms) - 25 mV 50 mV lo=0 A - Iomax Load Regulation Line Regulation Regulation Over Temperature (-40 °C to +85 °C) Output Current Current Limit Threshold Vin=38 V Vin=48 V Vin=55 V 2 Max output power 300W 2 Ripple and Noise (pk-pk) - 90 mV 150 mV Turn on Time - 20 mS 30 mS - 0% 3% 47 uF - 3300 uF Overshoot at Turn on Output Capacitance lo=0 A - Iomax Vin=48 V, 0-20 MHz BW, with a 1 uF ceramic cap and a 47 uF tantalum cap at the output. Transient Response 50% ~ 75% Max Load 75% ~ 50% Max Load Overshoot Settling Time Overshoot Vin=48 V Settling Time - 100 mV 150 mV - - - - 100 mV 150 mV - - - Test conditions: di/dt = 0.5 A/uS, Vin=48 V, Ta=25°C, with a 47 uF tantalum cap at the output. Note: All specifications are typical at 25 °C unless otherwise stated. General Specifications Parameter Min 95.5% Typ 97% Max - Switching Frequency 120 kHz 150 kHz 180 kHz Isolation Capacitance - 1500 pF - Input to Output Isolation Voltage - 1500 V - Over Temperature Protection - 120 °C - Efficiency MTBF TBD Notes Vin=48 V, full load Average PCB temperature will not exceed 120°C. Calculated Per Bell Core SR-332 (Vin=48 V; IO=80% full load; Ta = 25 °C) Dimensions Inches (L × W × H) Millimeters (L × W × H) Weight - 2.30 x 0.896 x 0.50 58.41 x 22.76 x 12.7 45 g - Note: All specifications are typical at 25 °C unless otherwise stated. Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 • Tel 201-432-0463 • Fax 201-432-9542 • www.belfuse.com ISOLATED DC/DC CONVERTERS 48 VDC Input 9.6 VDC/40 A Output, 1/8 Brick Control Specifications Parameter Remote On/Off Signal Low (Unit On) Signal High (Unit Off) Signal Low (Unit Off) Signal High (Unit On) Min Active Low Active High Typ Max Notes -0.3 V - 0.8 V 2.4 V - 18 V The remote on/off pin open, Unit Off; -0.3 V - 0.8 V 2.4 V - 18 V The remote on/off pin open, Unit On. Efficiency Data 38V 100.00% 98.00% Efficiency 96.00% 94.00% 92.00% 90.00% 38V 88.00% 86.00% 84.00% 82.00% 80.00% 0A 4.4A 11A 22A 33A 42A Output current 48V 100.00% 98.00% Efficiency 96.00% 94.00% 48V 92.00% 90.00% 88.00% 86.00% 84.00% 82.00% 80.00% 0A 3.3A 8.25A 16.5A 24.75A 33A Output current Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 • Tel 201-432-0463 • Fax 201-432-9542 • www.belfuse.com ISOLATED DC/DC CONVERTERS 48 VDC Input 9.6 VDC/40 A Output, 1/8 Brick Efficiency Data (continued) 55V 100.00% Efficiency 98.00% 96.00% 94.00% 92.00% 55V 90.00% 88.00% 86.00% 84.00% 82.00% 80.00% 0A 2.85A 7.125A 14.25A 21.375A 28.5A Output current Thermal Derating Curves Vin=38 V Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 • Tel 201-432-0463 • Fax 201-432-9542 • www.belfuse.com ISOLATED DC/DC CONVERTERS 48 VDC Input 9.6 VDC/40 A Output, 1/8 Brick Thermal Derating Curves (continued) Vin=48 V Vin=55 V Note: Maximum output power derating curves vs. ambient air temperature for airflow rates of 0 LFM through 400 LFM with air flowing from input to output. Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 • Tel 201-432-0463 • Fax 201-432-9542 • www.belfuse.com ISOLATED DC/DC CONVERTERS 48 VDC Input 9.6 VDC/40 A Output, 1/8 Brick Ripple and Noise Waveform Note: Ripple and noise at full load, 48 Vdc input, with a 1µF ceramic capacitor and 47µF tantalum capacitor at the output, and Ta=25 deg C. Transient Response Waveforms 50% to 75% load Transient 75% to 50% load Transient Note: Transient at 48 Vdc input and Ta=25 deg C, External Load Capacitance Co=47uF (Tantalum). Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 • Tel 201-432-0463 • Fax 201-432-9542 • www.belfuse.com ISOLATED DC/DC CONVERTERS 48 VDC Input 9.6 VDC/40 A Output, 1/8 Brick Mechanical Outline Pin Connections Pin 1 Function Vin+ Pin Size 0.040’’ 2 Enable 0.040’’ 3 Vin- 0.040’’ 4 Vout- 0.060’’ 5 Vout+ 0.060’’ RoHS Compliance Complies with the European Directive 2002/95/EC, calling for the elimination of lead and other hazardous substances from electronic products. ©2008 Bel Fuse Inc. Specifications subject to change without notice. 121808 CORPORATE FAR EAST EUROPE Bel Fuse Inc. 206 Van Vorst Street Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com Bel Fuse Ltd. 8F/ 8 Luk Hop Street San Po Kong Kowloon, Hong Kong Tel 852-2328-5515 Fax 852-2352-3706 www.belfuse.com Bel Fuse Europe Ltd. Preston Technology Management Centre Marsh Lane, Suite G7, Preston Lancashire, PR1 8UD, U.K. Tel 44-1772-556601 Fax 44-1772-888366 www.belfuse.com