ISOLATED DC/DC CONVERTERS • • • • • • • 18 Vdc - 36 Vdc Input 12 Vdc /10 A, 3.3 Vdc/30 A 0RCY-80Rxxx RoHS Compliant Isolated High Efficiency High Power Density Fixed Frequency (300 kHz) Input Under-Voltage Lockout Output Over-Voltage Shutdown Basic Insulation • • • • • • Outputs Rev. E Low Cost OCP/SCP Over Temperature Protection Output Voltage Trim Remote On/Off Positive/Negative Remote Sense Description The 0RCY-80Rxxx series are isolated dc/dc converters that operate from a nominal 24 Vdc source. These units will provide up to 120 W of output power and 30 A of output current from a nominal 24 Vdc input. The unit is designed to be highly efficient and low cost. Features include remote on/off, over current protection and undervoltage lockout. This converter is provided in an industry standard eighth brick package. Part Selection Output Voltage 1.8 Vdc 3.3 Vdc 12 Vdc Input Voltage 18 Vdc - 36 Vdc Max. Output Current 30 A Max. Output Power 54 W Typical Efficiency 90% Model Number Active High 0RCY-80RV80 Model Number Active Low 0RCY-80RV8L 18 Vdc - 36 Vdc 30 A 99 W 91% 0RCY-80R033 0RCY-80R03L 18 Vdc - 36 Vdc 10 A 120 W 93% 0RCY-80R120 0RCY-80R12L Notes: 1. All part numbers above indicate RoHS 6. Change the second letter "R" to "7" for RoHS 5 part numbers. 2. Add “G” suffix at the end of the model numbers to indicate Tray Packaging. Absolute Maximum Ratings Parameter Input Voltage (continuous) Min Typ Max -0.3 V - 40 V Remote On/Off -0.3 V - 18 V I/O Isolation Voltage 1500 V - - Ambient Temperature -40 °C - 85 °C Storage Temperature -55 °C - 125 °C Notes Input Specifications Parameter Input Voltage Min 18 V Typ 24 V Max 36 V - - 3.5 A 6.2 A 8.0 A Input Current (no load) - 100 mA 280 mA Remote Off Input Current - 10 mA 15 mA Notes Input Current (full load) Vo=1.8 V Vo=3.3 V Vo=12 V Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 • Tel 201-432-0463 • Fax 201-432-9542 • www.belfuse.com ISOLATED DC/DC CONVERTERS 18 Vdc - 36 Vdc Input 12 Vdc /10 A, 3.3 Vdc/30 A Outputs Input Specifications (continued) Parameter Input Reflected Ripple Current (rms) Input Reflected Ripple Current (pk-pk) 2 Min - Typ Max 5 mA 10 mA 25 mA 40 mA 2 Notes Tested with simulated source impedance of 10 uH, 5 Hz to 20 MHz; use a 100 uF/100 V electrolytic cap with ESR = 1 ohm max. at 200 kHz at 25 °C. 2 I t Inrush Current Transient - 0.1 A s 0.5 A s Turn-on Voltage Threshold 16 V 16.5 V 17 V Turn-off Voltage Threshold 15 V 15.5 V 16.2 V Note: All specifications are typical at 25 °C unless otherwise stated. Output Specifications Parameter Output Voltage Set Point Vo=1.8 V Vo=3.3 V Vo=12 V Load Regulation Vo=1.8 V Vo=3.3 V Vo=12 V Min Typ Max 1.773 V 3.250 V 11.76 V 1.80 V 3.30 V 12.0 V 1.827 V 3.350 V 12.24 V - ±6 mV ±8 mV ±12 mV ±12 mV ±16 mV ±24 mV - ±6 mV ±8 mV ±12 mV ±12 mV ±16 mV ±24 mV - ±15 mV ±20 mV ±30 mV ±30 mV ±40 mV ±60 mV - 30 mV 30 mV 30 mV 50 mV 50 mV 50 mV - 60 mV 80 mV 100 mV 100 mV 120 mV 150 mV 0A 0A 0A - 30 A 30 A 10 A 33 A 33 A 11 A 39 A 39 A 13 A 45 A 45 A 15 A Short Circuit Surge Transient - 2A s 4A s Turn on Time - 60 mS 100 mS Overshoot at Turn on - 0% 5% 0 uF 0 uF 0 uF - 20000 uF 10000 uF 1500 uF line Regulation Vo=1.8 V Vo=3.3 V Vo=12 V Regulation Over Temperature (-40deg.C ~ +85deg.C) Vo=1.8 V Vo=3.3 V Vo=12 V Ripple and Noise (rms) Vo=1.8 V Vo=3.3 V Vo=12 V Ripple and Noise (pk-pk) Vo=1.8 V Vo=3.3 V Vo=12 V Output Current Range Vo=1.8 V Vo=3.3 V Vo=12 V Output DC Current Limit Vo=1.8 V Vo=3.3 V Vo=12 V 2 Notes Vin=24 V, Io=50% load 0-20 MHz BW, with a 1 µF ceramic cap and a 10 uF tantalum cap at the output. 2 Output Capacitance Vo=1.8 V Vo=3.3 V Vo=12 V Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 • Tel 201-432-0463 • Fax 201-432-9542 • www.belfuse.com ISOLATED DC/DC CONVERTERS 18 Vdc - 36 Vdc Input 12 Vdc /10 A, 3.3 Vdc/30 A Outputs Output Specifications (continued) Parameter Transient Response 50% ~ 75% Max Load 75% ~ 50% Max Load 50% ~ 75% Max Load 75% ~ 50% Max Load 50% ~ 75% Max Load 75% ~ 50% Max Load Min Overshoot Settling Time Overshoot Settling Time Overshoot Settling Time Overshoot Settling Time Overshoot Settling Time Overshoot Settling Time Typ Max - Vo=1.8 V Vo=3.3 V Vo=12 V Notes 140 mV 150 uS 140 mV 150 uS 200 mV 200 uS 200 mV 200 uS 350 mV 200 uS 350 mV 200 uS 180 mV 250 uS 180 mV 250 uS 300 mV 300 uS 300 mV 300 uS 500 mV 300 uS 500 mV 300 uS di/dt=0.1 A/us, Vin=24 Vdc, Ta=25 °C, with a 1 µF ceramic cap and a 10 uF tantalum cap at output. Note: All specifications are typical at nominal input, full load at 25°C unless noted. General Specifications Parameter Min Typ Max 88% 90% 91% 90% 91% 93% Switching Frequency 270 kHz 300 kHz 330 kHz Isolation capacitance - 3900 pF - Notes Efficiency Vo=1.8 V Vo=3.3 V Vo=12 V Remote Sense Compensation - - - 10% 80% - 110% Over Temperature Protection - 125 °C - Over Voltage Protection - 125%Vo - Output Voltage Trim Range MTBF Vin=24 V, full load The total voltage increased by trim and remote sense should not exceed 10%Vo. Vin=24 V, full load, in Hiccup mode. Calculated Per Bell Core SR-332 (Io=80%load, Ta = 25 °C) TBD Dimensions Inches (L × W × H) Millimeters (L × W × H) Dimensions Inches (L × W × H) Millimeters (L × W × H) Weight 2.30 x 0.896 x 0.50 58.42 x 22.76 x 12.70 0RCY-80RV8x 2.30 x 0.90 x 0.50 58.42 x 22.91 x 12.70 0RCY-80R03x & 0RCY-80R12x - TBD - Note: All specifications are typical at 25 °C unless otherwise stated. Control Specifications Parameter Remote On/Off Signal Low (Unit On) Signal High (Unit Off) Signal Low (Unit Off) Signal High (Unit On) Current Sink Active Low Active High Min Typ Max Notes -0.3 V 2.4 V -0.3 V 2.4 V 0 mA - 0.8 V 18 V 0.8 V 18 V 1 mA The remote on/off pin open, Unit off. The remote on/off pin open, Unit on. Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 • Tel 201-432-0463 • Fax 201-432-9542 • www.belfuse.com ISOLATED DC/DC CONVERTERS 18 Vdc - 36 Vdc Input 12 Vdc /10 A, 3.3 Vdc/30 A Outputs Output Trim Equations Equations for calculating the trim resistor are shown below. The Trim Down resistor should be connected between the Trim pin and GND pin. The Trim Up resistor should be connected between the Trim pin and the Vout pin. Only one of the resistors should be used for any given application. Vout 511 Rtrimdown = − 10.22[kΩ] delta Module Trim GND Rtrimup = (100 + delta) ⋅ Vo ⋅ 5.11 − 626 − 10.22[kΩ ] 1 .225 ⋅ delta Rtrimdown Vout Module Trim Rtrimup GND Note: delta = (Vo _ req − Vo ) × 100 [% ] Vo Vo_req=Desired (trimmed) output voltage [V] For 0RCY-80RV8x, Output voltage Vo=1.8 V; For 0RCY-80R03x, Output voltage Vo=3.3 V; For 0RCY-80R12x, Output voltage Vo=12 V; Efficiency Data Efficiency Curve Efficiency Curve 92% 84% 18 V 80% 24 V 36 V 76% 72% 68% 64% 60% 3.00 7.50 15.00 22.50 Output Current (A) Vo=1.8 V 30.00 Efficiency Efficiency 88% 94% 92% 90% 88% 86% 84% 82% 80% 78% 76% 74% 72% 70% 1.00 18 V 24 V 36 V 2.50 5.00 7.50 10.00 Output Current (A) Vo=12 V Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 • Tel 201-432-0463 • Fax 201-432-9542 • www.belfuse.com ISOLATED DC/DC CONVERTERS 18 Vdc - 36 Vdc Input 12 Vdc /10 A, 3.3 Vdc/30 A Outputs Thermal Derating Curves Vo=1.8 V Vo=12 V Note: Vin=24 V, with maximum junction temperature of semiconductors derated to 120 degree C. Ripple and Noise Waveforms 24 Vdc input, 1.8 Vdc/30 A output 24 Vdc input, 12 Vdc/10 A output Note: Ripple and noise at full load, with a 1uF ceramic cap and a 10 uF Tantalum cap at output, and Ta=25 deg C. Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 • Tel 201-432-0463 • Fax 201-432-9542 • www.belfuse.com ISOLATED DC/DC CONVERTERS 18 Vdc - 36 Vdc Input 12 Vdc /10 A, 3.3 Vdc/30 A Outputs Transient Response Waveforms Vo=1.8 V 75% to 50% Load Transients Vo=1.8 V 50% to 75% Load Transients Vo=12 V 75% to 50% Load Transients Vo=12 V 50% to 75% Load Transients Note: Transients Response at di/dt=0.1 A/us, with a 10 uF Tantalum Cap and 1uF Ceramic Cap at output, and Ta=25 deg C. Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 • Tel 201-432-0463 • Fax 201-432-9542 • www.belfuse.com ISOLATED DC/DC CONVERTERS 18 Vdc - 36 Vdc Input 12 Vdc /10 A, 3.3 Vdc/30 A Outputs Mechanical Outline 0RCY-80RV8x Pin Connections Pin Name Pin Dia 1 Vin+ 0.040’’ 2 RC 0.040’’ 3 4 5 6 7 8 VinVoutRSTrim RS+ Vout+ 0.040’’ 0.060’’ 0.040’’ 0.040’’ 0.040’’ 0.060’’ Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 • Tel 201-432-0463 • Fax 201-432-9542 • www.belfuse.com ISOLATED DC/DC CONVERTERS 18 Vdc - 36 Vdc Input 12 Vdc /10 A, 3.3 Vdc/30 A Outputs Mechanical Outline 0RCY-80R03x & 0RCY-80R12x Pin Connections Pin Name Pin Dia 1 2 Vin+ RC 0.040’’ 0.040’’ 3 4 5 6 7 8 VinVoutRSTrim RS+ Vout+ 0.040’’ 0.060’’ 0.040’’ 0.040’’ 0.040’’ 0.060’’ RoHS Compliance Complies with the European Directive 2002/95/EC, calling for the elimination of lead and other hazardous substances from electronic products. ©2008 Bel Fuse Inc. Specifications subject to change without notice. 122908 CORPORATE FAR EAST EUROPE Bel Fuse Inc. 206 Van Vorst Street Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com Bel Fuse Ltd. 8F/ 8 Luk Hop Street San Po Kong Kowloon, Hong Kong Tel 852-2328-5515 Fax 852-2352-3706 www.belfuse.com Bel Fuse Europe Ltd. Preston Technology Management Centre Marsh Lane, Suite G7, Preston Lancashire, PR1 8UD, U.K. Tel 44-1772-556601 Fax 44-1772-888366 www.belfuse.com