DC/DC Converter DC/DC Converter Programmable, Single Output, 1.1V - 1.85Vout @ 60A 12V Input, 1.2 - 5.0V Adjustable Output, 16A or 45W Features ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Output Current up to 16A or 45W max 12V +5/-10% input Load Regulation ±0.5% Factory set to 1.2V Output with Output Trim up to 5.0V High Efficiency to 90% Back Bias Protection Short Circuit Protection MTBF 4.2 million hours Can sink 8A current, maintaining Output Regulation This unit is not fuse protected. User is responsible for providing system protection. Consult factory for application information. Specifications * S016-12 Input Specifications Input voltage range External input capacitor 12.0V +5/-10% Input capacitor capable of ripple current Measured at +Vin pin See ripple current curve on pg 6 and Input and Output Capacitance table on pg 8 1.2V, 16A 1.25V, 16A 1.5V, 16A 1.8V, 16A 2.5V, 13A 3.3V, 11A 5.0V, 9A ±0.5% ±0.4% 820µF OSCON or equivalent with ESR < 12mΩ 200% of maximum rated current Regulation range is ± 3% including output voltage set point, line regulation and load regulation over the operating temperature range. See DC Voltage Regulation table on pg 6 for trimming to different voltages Output Specifications Standard output voltages and output current Load regulation Line regulation External output capacitor Short circuit protection 0 to 16A load 12.0V input voltage range See also Input and Output Capacitance table on pg 8 Autorecovery General Specifications Enable ** Efficiency Isolation Switching frequency Approvals and Standards Protection Operating Temperature *** Storage Temperature Weight MTBF ON-high / OFF-low 90% - 69% Non-isolated 360kHz UL 94V-0 Fusing 10°C to 50°C -40°C to 70°C 0.25 oz 3.6 million hours See efficiency curves on pg 4 Fixed Unit is not fused. See also derating curves Non-condensing Per RAC PRISM at 50°C ambient and 300 LFM * All specifications are typical at nominal input, full load at 25°C unless otherwise stated. ** Pull below 0.35V to disable the SIP; pull above 2.4V (do not exceed 5.5V) to enable the SIP. *** The output capacitors must meet the max ESR <12 mΩ requirement over the operating temperature range. 1150 Eglinton Avenue East Toronto, Ontario M3C 1H7 1-866-740-1232 S016_084-S016-00_RevG_Jan12-2005.fm www.cdtechno-cps.com 4607 S.E. International Way Milwaukie, Oregon 97222 1-971-206-2800 1 of 9 DC/DC Converter DC/DC Converter Programmable, Single Output, 1.1V - 1.85Vout @ 60A 12V Input, 1.2 - 5.0V Adjustable Output, 16A or 45W Ordering Information S016 - 1 2 2 0 1 2 0 - F B Pin Length B = 0.140 inch Model Number Feature Options F = Trim, Enable, PWRGD Input Voltage 12 = 12V Mechanical Options 2 = Vertical Top Side pins (Standard) 4 = Horizontal Bottom Side Pins Output Voltage 120 = 1.20 Volts Set Point Tolerance 0 = 3.0% Pin Assignments CONNECTOR J1 PIN FUNCTION CONNECTOR PIN FUNCTION 1 VOUT 6 PWRGD 2 VOUT 7 Ground 3 VOUT 8 Ground 9 PWRGD_SET 10 VIN 11 VIN 12* Ground 13* Ground 4 Trim 5 Enable J1 * Horizontal version only Set Point Resistor Table Ambient conditions: 400 LFM and 50°C Output Set Resistor Output Current Rating (Amps) Open 16 16 23.7 kΩ 16 3.92 kΩ 16 1.96 kΩ 13 909 Ω 11 562 Ω 9 309 Ω 1150 Eglinton Avenue East Toronto, Ontario M3C 1H7 1-866-740-1232 S016_084-S016-00_RevG_Jan12-2005.fm Output Voltage 1.20 1.25 1.50 1.80 2.50 3.30 5.00 www.cdtechno-cps.com PWRGD Set Resistor Open 169 kΩ 26.1 kΩ 11.8 kΩ 4.22 kΩ 1.78 kΩ 0.00 Ω (short) 4607 S.E. International Way Milwaukie, Oregon 97222 1-971-206-2800 2 of 9 DC/DC Converter DC/DC Converter Programmable, Single Output, 1.1V - 1.85Vout @ 60A 12V Input, 1.2 - 5.0V Adjustable Output, 16A or 45W Outline Drawings Vertical Mount Option (S016-1220120-FB) .100 ± .020 Horizontal Mount Option (S016-1240120-FB) 12 13 1 11 1. Dimensions are in inches and (millimeters). 2. Tolerances: (unless otherwise noted) Inches .XX ± .020 .XXX ± .010 Pin: ± .002 1150 Eglinton Avenue East Toronto, Ontario M3C 1H7 1-866-740-1232 S016_084-S016-00_RevG_Jan12-2005.fm www.cdtechno-cps.com Millimeters .X ± 0.5 .XX ± 0.25 ± 0.05 4607 S.E. International Way Milwaukie, Oregon 97222 1-971-206-2800 3 of 9 DC/DC Converter DC/DC Converter Programmable, Single Output, 1.1V - 1.85Vout @ 60A 12V Input, 1.2 - 5.0V Adjustable Output, 16A or 45W Efficiency Curves at 25°C Nominal Line Efficiency 92.00% 89.00% 1.2V 86.00% 1.25V 83.00% 1.5V 80.00% 1.8V 77.00% 2.5V 74.00% 3.3V 71.00% 5.0V 68.00% 25% 50% 75% 100% Load Percentage LOAD % 25% 50% 75% 100% 1.2 76.66% 78.04% 74.04% 69.58% 1.25 76.84% 77.42% 73.84% 69.68% 1.5 80.46% 80.35% 77.33% 73.02% 1.8 81.79% 82.24% 79.39% 75.48% 2.5 85.01% 85.86% 83.70% 81.50% 3.3 85.31% 88.27% 87.50% 85.86% 5 86.86% 90.18% 90.49% 89.80% Derating Curves Derating Curves Derating 14.00 16.00 100Lfm @ 1.2v 12.00 100Lfm @ 5.0v 1.2v MaxCurrent @ 50C 6.00 1.8v MaxCurrent @ 50C Max Current Max Current 8.00 2.5v MaxCurrent @ 50C 4.00 0.00 20.00 5.0v MaxCurrent @ 50C 40.00 60.00 80.00 200Lfm @ 2.5v 200Lfm @ 3.3v 10.00 200Lfm @ 5.0v 8.00 1.2v MaxCurrent @ 50C 1.8v MaxCurrent @ 50C 6.00 2.5v MaxCurrent @ 50C 4.00 3.3v MaxCurrent @ 50C 2.00 200Lfm @ 1.8v 12.00 100Lfm @ 2.5v 100Lfm @ 3.3v 200Lfm @ 1.2v 14.00 100Lfm @ 1.8v 10.00 3.3v MaxCurrent @ 50C 5.0V MaxCurrent @ 50C 2.00 0.00 20.00 100.00 Ambient Temperature 40.00 60.00 100.00 Derating Derating 18.00 18.00 16.00 300Lfm @ 1.2v 16.00 400Lfm @ 1.2v 14.00 300Lfm @ 1.8v 14.00 400Lfm @ 1.8v 300Lfm @ 2.5v 12.00 12.00 300Lfm @ 3.3v 10.00 300Lfm @ 5.0v 1.2v MaxCurrent @ 50C 8.00 1.8v MaxCurrent @ 50C 6.00 2.5v MaxCurrent @ 50C 4.00 3.3v MaxCurrent @ 50C 2.00 5.0v MaxCurrent @ 50C 0.00 20.00 40.00 60.00 80.00 100.00 120.00 Ambient Temperature 1150 Eglinton Avenue East Toronto, Ontario M3C 1H7 1-866-740-1232 S016_084-S016-00_RevG_Jan12-2005.fm Max Current Max Current 80.00 Ambient Temperature 400Lfm @ 2.5v 400Lfm @ 3.3v 10.00 400Lfm @ 5.0v 1.2v MaxCurrent @ 50C 8.00 1.8v MaxCurrent @ 50C 6.00 2.5v MaxCurrent @ 50C 4.00 3.3v MaxCurrent @ 50C 2.00 5.0v MaxCurrent @ 50C 0.00 20.00 40.00 60.00 80.00 100.00 Ambient Temterature www.cdtechno-cps.com 4607 S.E. International Way Milwaukie, Oregon 97222 1-971-206-2800 4 of 9 DC/DC Converter DC/DC Converter Programmable, Single Output, 1.1V - 1.85Vout @ 60A 12V Input, 1.2 - 5.0V Adjustable Output, 16A or 45W PWRGD - Power Good Signal The power good signal will be asserted, driven high, by the converter to indicate that the output is valid. If the output fails the specified DC voltage regulation limits or the output is below 90% of the nominal voltage, then the PWRGD signal will be driven low. The output is an open collector/drain. It is capable of driving the output below 0.4V with a load of 4mA. PWRGD_SET - Power Good Signal Levelset The section sets the Power Good signal levels with a single resistor connected between the PWRGD_SET (Pin9) and Ground (Pin7). Note fault condition is Low signal on PWRGD_SET. OUTPUT VOLTAGE PWRGD_SET RESISTOR (1%tol) 5V 3.3V 2.5V 1.8V 1.25V 1.2V SHORT ( Zero Ohm) 1.78K 4.22K 11.8K 169K Open PWRGD_Threshold := 6.19⋅ k⋅ ⎛⎜ 1.24 ⎝ 2.21⋅ k + Rset − 6⎞ − 18.86⋅ 10 ⎟ + 1.24 ⎠ Logic Timings T7 Off ENABLE ON DC Vin On Off 90% OUTPUT 10% PWRGD T3 PWRGD Sense Level = 90% of nom T2 Output Rise Time PWRGD Delay ENABLE-TO-OUTPUT DELAY 1150 Eglinton Avenue East Toronto, Ontario M3C 1H7 1-866-740-1232 S016_084-S016-00_RevG_Jan12-2005.fm 0ms < T2 < 5ms 0ms < T3 < 10ms 0ms < T7 < 100ms www.cdtechno-cps.com 4607 S.E. International Way Milwaukie, Oregon 97222 1-971-206-2800 5 of 9 DC/DC Converter DC/DC Converter Programmable, Single Output, 1.1V - 1.85Vout @ 60A 12V Input, 1.2 - 5.0V Adjustable Output, 16A or 45W DC Voltage Regulation The DC output voltages will remain within the regulation ranges shown in the following table when measured at the load end of the connector. Connect Set Resistor per table below from Trim (Pin4) to Ground (Pin7). Regulation range includes output voltage Set Point, Line Regulation & Load Regulation over the temperature range. Output Level Minimum Maximum Set Resistor (1%tol) +5V +3.3V +2.5V +1.8V 1.5V 1.25V 1.2V -3% -3% -3% -3% -3% -3% -3% +3% +3% +3% +3% +3% +3% +3% 309Ω 562 Ω 909 Ω 1.96kΩ 3.92kΩ 23.7kΩ Open ( no resistor) Vo:= Input Ripple Current ( 0.992 5.62k 0.992 + Rset ( The above regulations should be for all operating conditions. 1.18k + 0.992 6.0 5.0 4.0 3.0 .5 =1 Vo .5 =2 Vo Vo =5 Ripple Current (Arms) Approximate ripple current ratings required for input bulk capacitor. 2.0 1.0 0 2 4 6 8 10 12 14 16 Output Current (A) DC Input Reflected Ripple Maximum reflected current ripple will not exceed 150mA (pk-pk) 5Hz to 20MHz per test setup indicated below. 0.5µH Ltest = 500nH Cs = 270µF Esr < 0.1 ohm at 100kHz 20°C C1 = 270µF Esr < 0.02 ohm at 100kHz 20°C , C2 = 2µF ceramic Tektronix current Probe P/N TCP202 Filter components should be mounted close to the module. 1150 Eglinton Avenue East Toronto, Ontario M3C 1H7 1-866-740-1232 S016_084-S016-00_RevG_Jan12-2005.fm www.cdtechno-cps.com 4607 S.E. International Way Milwaukie, Oregon 97222 1-971-206-2800 6 of 9 DC/DC Converter DC/DC Converter Programmable, Single Output, 1.1V - 1.85Vout @ 60A 12V Input, 1.2 - 5.0V Adjustable Output, 16A or 45W Output Ripple and Noise The following output ripple/noise requirements will be met throughout the load ranges specified and under all input voltage conditions specified. Output Level Maximum Unit +5V +3.3V +2.5V +1.8V +1.5V +1.25V +1.2V 75mV 50mV 40mV 40mV 40mV 40mV 40mV mVpp mVpp mVpp mVpp mVpp mVpp mVpp Ripple and noise are defined as periodic or random signals over the frequency band of 10Hz to 20MHz. Measurements will be made with an oscilloscope set to 20MHz bandwidth limit. Outputs will be tested per the following setup. Recommended Input and Output Caps go here. 0.1uF Ceramic 10uF Tantalum Load Box Converter +12V GND DC Ground Tektronix probe p/n P6138A using BNC socket. General Notes: 1. Load the outputs at specified minimum output current. 2. Connect the probe as shown with the input tip and ground as short as possible. 3. Take all measurements. 4. Repeat the measurements with the outputs at specified maximum output current. 5. The specification for maximum output ripple is not valid when the module is in a sinking mode. During sink the maximum peak-to-peak voltage limit is 2x the sourcing limit. 1150 Eglinton Avenue East Toronto, Ontario M3C 1H7 1-866-740-1232 S016_084-S016-00_RevG_Jan12-2005.fm www.cdtechno-cps.com Oscilloscope 20MHz BW setting 4607 S.E. International Way Milwaukie, Oregon 97222 1-971-206-2800 7 of 9 DC/DC Converter DC/DC Converter Programmable, Single Output, 1.1V - 1.85Vout @ 60A 12V Input, 1.2 - 5.0V Adjustable Output, 16A or 45W Input and Output Capacitance The power supply requires the following capacitance (or equivalent) on the PWB. Output Level +5V +3.3V +2.5V +1.8V +1.5 1.25V 1.2V Input Capacitance * Output Capacitance ** One 270uF, 16V OSCON One 270uF, 16V OSCON One 270uF, 16V OSCON One 270uF, 16V OSCON One 270uF, 16V OSCON One 270uF, 16V OSCON One 270uF, 16V OSCON Or equivalent ESR. MBZ type ALE caps or POSCAPs may be used instead. One 680uF, 6.3V SP OSCON One 820uF, 4V SP OSCON One 820uF, 4V SP OSCON One 820uF, 4V SP OSCON One 820uF, 4V SP OSCON One 820uF, 4V SP OSCON One 820uF, 4V SP OSCON Or equivalent. MBZ type AL-E caps or POSCAPs may be used instead. * Input Ceramic Capacitance > 4.7µF located close to the module ** Output Ceramic Capacitance > 22µF located close to the module Output Transient Response (Dynamic Loading) The output voltages will remain within their regulation limits specified for the load steps defined below. The maximum over/undershoot voltages will not exceed those defined below and will not cause any over or undervoltage detection circuits to activate. The load slew rate will not exceed 10A/µS. Recommended input and output capacitors should be used to meet the Spec. Output Level +5V +3.3V +2.5V +1.8V +1.5 1.25V 1.2V Maximum Load Step 50% 50% 50% 50% 50% 50% 50% 1150 Eglinton Avenue East Toronto, Ontario M3C 1H7 1-866-740-1232 S016_084-S016-00_RevG_Jan12-2005.fm Minimum Starting DC Load 0A 0A 0A 0A 0A 0A 0A www.cdtechno-cps.com Voltage Over/Undershoot ±4% ±5% ±5% ±7% ±7% ±10% ±10% 4607 S.E. International Way Milwaukie, Oregon 97222 1-971-206-2800 8 of 9 DC/DC Converter DC/DC Converter Programmable, Single Output, 1.1V - 1.85Vout @ 60A 12V Input, 1.2 - 5.0V Adjustable Output, 16A or 45W Shock and Vibration Vibration Test Tri-axis random vibration (as generated by pneumatic hammer) Typical vibration conditions: Frequency Range: Vibration Levels: Step Dwell Time: Final Dwell Time: Unit Line Condition: Unit Load Condition: Broadband 20 to 55Grms 10-15 minutes 30-60 minutes Nom Input voltage Full Load Output The UUT will survive any specified vibration level or 30Grms minimum without damage and performance will remain within specification limits during vibration testing Shock Test NON-OPERATING/SHIPPING Drop/Impact The power supply, in its individual shipping package, will be capable of withstanding the impacts specified in the International Safe Transit Association’s Integrity Test Procedure 1A – Impact Test. Test System: Orientation: Drop Height: Number of Drops: Free Fall Drop Test System Six (6) faces, three (3) edges, and one (1) corner Height levels determined by product weight (minimum 8 inches (150 lb.), maximum 30 inches (21 lb.)) Ten (10) C&D Technologies, Inc. reserves the right to alter or improve the specification, internal design or manufacturing process at any time, without notice. Please check with your supplier or visit our website to ensure that you have the current and complete specification for your product before use. © C&D Technologies, Inc. 2004 No part of this publication may be copied, transmitted, or stored in a retrieval system or reproduced in any way including, but not limited to, photography, photocopy, magnetic or other recording means, without prior written permission from C&D Technologies, Inc. Instructions for use are available from: www.cdtechno-cps.com 1150 Eglinton Avenue East Toronto, Ontario M3C 1H7 1-866-740-1232 S016_084-S016-00_RevG_Jan12-2005.fm www.cdtechno-cps.com 4607 S.E. International Way Milwaukie, Oregon 97222 1-971-206-2800 9 of 9