V2.4 Dec 2006 Data Sheet Silver Ag9000-S TELECOM Power-Over-Ethernet Module Pb 1. Features IEEE802.3af compliant Small SIL package size - 56mm (L) x 14mm (H) Low output ripple and noise Input voltage range 36V to 60V Only one low cost external decoupling capacitor required Overload and short-circuit protection Adjustable Output High efficiency DC/DC converter 1500V isolation (input to output) Silver Telecom “design-in” assistance 2. Description The Ag9000-S series of modules are designed to extract power from a conventional twisted pair Category 5 Ethernet cable, conforming to the IEEE 802.3af Power-over-Ethernet (PoE) standard. IEEE 802.3af allows for two power options for Category 5 cables and the Ag9000-S series have two pairs of power inputs pins: - VA1&2 and VB1&2 to accommodate this, see Figure 1. The Ag9000-S signature and control circuit provides the PoE compatibility signature and power classification required by the Power Sourcing Equipment (PSE) before applying up to 15W power to the port. The Ag9000 is compatible with Class 0 to Class 3 equipment. The high efficiency DC/DC converter operates over a wide input voltage range and provides a regulated low ripple and low noise output. The DC/DC converter also has built-in overload and short-circuit output protection. © Silver Telecom 2006 Ag9000-S V2.4 Dec 2006 Data Sheet Power-Over-Ethernet Module Table of Contents 1. Features...........................................................................................................................1 2. Description.......................................................................................................................1 Table of Contents.............................................................................................................2 Table of Figures ...............................................................................................................2 3. Ag9000-S Product Selector .............................................................................................2 4. Pin Description.................................................................................................................4 5. Functional Description .....................................................................................................5 5.1. Inputs ........................................................................................................................5 5.2. PD Signature.............................................................................................................5 5.3. Isolation.....................................................................................................................5 5.4. Power Classification ..................................................................................................6 5.5. DC/DC Converter ......................................................................................................7 5.6. Output Adjustment.....................................................................................................7 5.7. Typical Connections ..................................................................................................8 6. Typical Application ...........................................................................................................9 7. Typical Recommendations.............................................................................................10 8. Operating Temperature Range ......................................................................................10 9. Electrical Characteristics................................................................................................13 9.1. Absolute Maximum Ratings* ...................................................................................13 9.2. Recommended Operating Conditions .....................................................................13 9.3. DC Electrical Characteristics* .................................................................................13 10. Package.......................................................................................................................14 10.1. Ag9000-S ..............................................................................................................14 Table of Figures Figure 1: Block Diagram ......................................................................................................3 Figure 2: Ag9000-S Package Format ..................................................................................3 Figure 3: Typical System Diagram.......................................................................................5 Figure 4: Class Programming Option...................................................................................6 Figure 5: Output Adjustment ................................................................................................7 Figure 6: Typical Connection Diagram.................................................................................8 Figure 7: Typical Application................................................................................................9 Figure 8: Typical Layout.....................................................................................................10 Figure 9: Power Plane Heatsink for Ag9000-S ..................................................................11 Figure 10: Ag9033-S Operating Profile ..............................................................................11 Figure 11: Ag9050-S Operating Profile ..............................................................................12 Figure 12: Ag9120-S Operating Profile ..............................................................................12 3. Ag9000-S Product Selector Part Number† Ag9120-S Ag9050-S Ag9033-S Nominal Output Voltage 12.0V 5.0V 3.3V Maximum Output Power * 12 Watts 9 Watts 6 Watts Marking 12 5 3 *At 25°C with VIN = 48V † All versions of the Ag9000 are RoHS compliant. Table 1: Ordering Information © Silver Telecom 2006 2 Ag9000-S V2.4 Dec 2006 Data Sheet Power-Over-Ethernet Module Ag9000-S VA1 Input VA2 VB1 Signature & Control Input DC:DC Converter DC Output VB2 Figure 1: Block Diagram 1 Figure 2: Ag9000-S Package Format © Silver Telecom 2006 3 Ag9000-S V2.4 Dec 2006 Data Sheet Power-Over-Ethernet Module 4. Pin Description Pin # Name 1 VA1 2 VA2 3 VB1 4 VB2 5 CP1 6 CP2 7 GND 8 +VDC 9 ADJ 10 IC © Silver Telecom 2006 Description RX Input (1). This input pin is used in conjunction with VA2 and connects to the centre tap of the transformer connected to pins 1 & 2 of the RJ45 connector (RX) - it is not polarity sensitive. TX Input (2). This input pin is used in conjunction with VA1 and connects to the centre tap of the transformer connected to pins 3 & 6 of the RJ45 connector (TX) - it is not polarity sensitive. Direct Input (1). This input pin is used in conjunction with VB2 and connects to pin 4 & 5 of the RJ45 connector - it is not polarity sensitive. Direct Input (2). This input pin is used in conjunction with VB1 and connects to pin 7 & 8 of the RJ45 connector - it is not polarity sensitive. Class Programming (1). Connect an external resistor to CP2 will change the current class of the module. With no resistor fitted the Ag9000 will default to Class 0. Class Programming (2). Connect an external resistor to CP1 will change the current class of the module. With no resistor fitted the Ag9000 will default to Class 0. Ground. The ground return for the +VDC output. DC Output. This pin provides the regulated output from the DC/DC converter. Output Adjust. The output voltage can be adjusted from is nominal value, by connecting an external resistor from this pin to either the +VDC pin or the GND pin. Internal Connection. Do not connect to this pin. 4 Ag9000-S V2.4 Dec 2006 Data Sheet Power-Over-Ethernet Module 5. Functional Description 5.1. Inputs The Ag9000-S has two internal bridge rectifiers (see Figure 1: Block Diagram) connected to the VA1-VA2 and the VB1-VB2 inputs. This allows the Ag9000-S to be compatible with equipment that use the different power options, see Figure 3: Typical System Diagram. It is important that the PSE does not apply power to the VA and VB outputs at the same time (Refer to IEEE802.3af for more information). POWER SOURCING EQUIPMENT (PSE) POWERED DEVICE (PD) 4 4 5 5 1 1 + +/- TX RX PSE (48V) 2 2 3 3 6 6 7 7 8 8 * * VA1 VB1 DC OUTPUT Ag9000-S RX TX VA2 VB2 * * +/- * The VA and VB inputs must not be used at the same time Figure 3: Typical System Diagram 5.2. PD Signature When the Ag9000-S is connected to the Cat 5e cable, it will automatically present a Powered Device (PD) signature to the Power Sourcing Equipment (PSE) or Midspan Equipment, when requested. The equipment will then recognise that a powered device is connected to that line and supply power. 5.3. Isolation To meet the safety isolation requirements of IEEE802.3af section 33.4.1 a Powered Device (PD) must pass the electrical strength test of IEC 60950 sub clause 6.2. This calls for either a) 1500VAC test or b) 1500V impulse test. The Ag9000-S is specified to meet the 1500V impulse test. © Silver Telecom 2006 5 Ag9000-S V2.4 Dec 2006 Data Sheet Power-Over-Ethernet Module 5.4. Power Classification This is optional from the PSE and is used for power management. The Ag9000-S allows the current class to be externally programmed by connecting a resistor between the CP1 and CP2 pins, see Figure 4: Class Programming Option. If no resistor is fitted the Ag9000S will default to Class 0, a full list of programming resistor values are shown in Table 2: Class Programming. CLASS 0 1 2 3 4 Programming Resistance (Ohms) Do not fit 698 383 243 TBD Min Power (W) 0.44 0.44 3.84 6.49 Reserved Max Power (W) 12.95 3.84 6.49 12.95 Reserved Table 2: Class Programming Ag9000-S CP1 R CP2 Class Programming option Figure 4: Class Programming Option © Silver Telecom 2006 6 Ag9000-S V2.4 Dec 2006 Data Sheet Power-Over-Ethernet Module 5.5. DC/DC Converter The Ag9000-S’s DC/DC converter provides a regulated low ripple and low noise output, that has built-in overload and short-circuit output protection - see Table 1: Ordering Information for voltage and power ratings. 5.6. Output Adjustment The Ag9000-S has an ADJ pin, which allows the output voltage to be increased or decreased from its nominal value. Figure 5: Output Adjustment shows how the ADJ pin is connected: - Ag9000-S Ag9000-S +VDC +VDC R ADJ ADJ R GND Reducing the output voltage from nominal GND Increasing the output voltage from nominal Figure 5: Output Adjustment Reducing the output voltage, connect R between ADJ and +VDC Value of R Ag9033-S output Ag9050-S output Ag9120-S output Open Circuit 3.30V 5.00V 12.00V 100k Ohms 3.25V 4.75V 10.00V 0 Ohms 3.10V 4.50V 9.00V Increasing the output voltage, connect R between ADJ and GND Value of R Ag9033-S output Ag9050-S output Ag9120-S output Open Circuit 3.30V 5.00V 12.00V 100k Ohms 3.40V 5.25V 12.75V 0 Ohms 4.70V 5.50V 13.15V Table 3: Output Adjustment Resistor (R) Value © Silver Telecom 2006 7 Ag9000-S V2.4 Dec 2006 Data Sheet Power-Over-Ethernet Module 5.7. Typical Connections The Ag9000-S only requires one external component as shown in Figure 6: Typical Connection Diagram, a minimum of 470µF is recommended. The value of C1 will be related to the maximum load step change that the output needs to drive. For example, in an application were the output needs to cope with a 1.8 Amp load step change, a minimum of 1000µF should be used. This can be a standard low cost electrolytic and does not need to be a low ESR type. Figure 6 shows a 16V capacitor that would cover all product variants up to and including the Ag9120-S, see Table 1: Ordering Information. The Class programming and the Output Adjust inputs are optional and are provided to give great flexibility to the Ag9000-S product range. Further information on using these inputs can be found in sections 5.4. Power Classification and 5.6. Output Adjustment. RJ-45 4 VB1 5 Ag9000-S 7 VB2 ADJ 8 VA1 +VDC 1 RX + Output C1 470µF 16V 2 VA2 GND 3 TX 6 CP1 CP2 Figure 6: Typical Connection Diagram © Silver Telecom 2006 8 Ag9000-S V2.4 Dec 2006 Data Sheet Power-Over-Ethernet Module 6. Typical Application The Ag9000-S can be used in numerous applications. In the example shown in Figure 7: Typical Application, the data outputs from the switch are connected to the inputs of a midspan. The midspan will then add power (to the data) on each output that supports Power over Ethernet (PoE). In this example port 1 is connected to an ethernet camera and port 2 is connected to a wireless access point, both of these devices have a built-in Ag9000-S. When the midspan is switched on (or when the device is connected), the midspan will check each output for a PoE signature. On ports 1 and 2 the Ag9000-S will identify themselves as PoE enabled devices and the midspan will supply both data and power to these peripherals. The other ports (shown in this example) will not have a PoE signature and the midspan will only pass the data through to these peripherals. The midspan will continuously monitor each output to see if a PoE enabled device has been added or removed. 8 1 Switch Patch Cables 8 1 Midspan Equipment Ethernet Camera Ag9000-S Wireless Access Point PC's and other non PoE peripherals Figure 7: Typical Application © Silver Telecom 2006 9 Ag9000-S V2.4 Dec 2006 Data Sheet Power-Over-Ethernet Module 7. Typical Recommendations Figure 8: Typical Layout gives an example of the tracking needed for the Ag9000-S. R1, R2 and R3 are optional components, but C1 needs to be positioned close to the output pins of the Ag9000-S as possible to minimise the current loop. The thermal performance of the Ag9000-S can be improved by increasing the surface area of the output tracks (+VDC and GND) this is not applicable if the Ag9000-S is in a socket. ADJ R2 R3 CLASS R1 + _ Ag9000-S 1 * * VA & VB Inputs Output C1 Voltage * Heat dissipation of the Ag9000C-S can be improved by increasing the surface area of the +VDC and GND output tracks. Figure 8: Typical Layout 8. Operating Temperature Range Because the Ag9000-S is a power component, it will generate heat, so it is important that this be taken into consideration at the design stage. The heart of the Ag9000-S is a DC/DC converter, which like any other power supply will generate heat. The amount of heat generated by the module will depend on the load it is required to drive and the input voltage supplied by the PSE. The information shown within this section of datasheet is referenced to a nominal 48Vdc input voltage supplied by the PSE. The Ag9000-S has a maximum ambient operating temperature of 70 OC see Figure 10, Figure 11 & Figure 12. These results are in still air without any heatsinking, the performance of the Ag9000-S can be improved by forcing the airflow over the part or by using a heatsink (see the Ag9000-S application note on heatsinking for more information). The output stage of the Ag9000-S has a built-in thermal protection circuit, to prevent the module from being damaged if operated beyond its power / temperature specification. Because each application is different it is impossible to give fixed and absolute thermal recommendations. However it is important that any enclosure used has sufficient ventilation for the Ag9000-S and a direct airflow if possible. © Silver Telecom 2006 10 Ag9000-S V2.4 Dec 2006 Data Sheet Power-Over-Ethernet Module One simple method for drawing some of the heat away from the Ag9000-S is shown in Figure 9. Power planes connected to the +VDC and GND pins of the Ag9000-S can be used to draw heat away from the DC/DC converter via the output pins. These power planes must be on the outer layers of the PCB and the Ag9000-S must not be fitted into a socket. Power Plane ADJ R2 R3 _ + Ag9000-S 1 C1 VA & VB R1 Inputs CLASS +VDC GND Output Voltage Figure 9: Power Plane Heatsink for Ag9000-S Figure 10, Figure 11 & Figure 12 show the maximum ambient temperature under different load conditions. These figure have been recorded in a sealed enclosure (in still air) using a heater element to elevate the ambient temperature (within the enclosure). 6 5 Output Power (W) 4 3 2 1 -20 -10 0 10 20 30 40 50 60 70 Ambient Temperaure (°C) Figure 10: Ag9033-S Operating Profile © Silver Telecom 2006 11 Ag9000-S V2.4 Dec 2006 Data Sheet Power-Over-Ethernet Module 9 Output Power (W) 8 7 6 5 4 3 2 1 -20 -10 0 10 20 30 40 50 60 70 60 70 Ambient Temperaure (°C) Figure 11: Ag9050-S Operating Profile 12 11 Output Power (W) 10 9 8 7 6 5 4 3 2 1 -20 -10 0 10 20 30 40 50 Ambient Temperaure (°C) Figure 12: Ag9120-S Operating Profile © Silver Telecom 2006 12 Ag9000-S V2.4 Dec 2006 Data Sheet Power-Over-Ethernet Module 9. Electrical Characteristics 9.1. Absolute Maximum Ratings* Parameter 1 DC Supply Voltage 2 DC Supply Voltage Surge for 1ms 3 Storage Temperature Symbol Min Max Units VCC -0.3 60 V VSURGE -0.6 80 V TS -40 +100 O C *Exceeding the above ratings may cause permanent damage to the product. Functional operation under these conditions is not implied. Maximum ratings assume free airflow. 9.2. Recommended Operating Conditions Parameter Symbol Min Typ Max Units 48 60 V 36 V 70† Ta / OC 1 Input Supply Voltage ‡ VIN 36 2 Under Voltage Lockout VLOCK 30 3 Operating Temperature TOP -20 25 †See Section 8. Operating Temperature Range ‡With minimum load 9.3. DC Electrical Characteristics* 1 DC Characteristic Sym Nominal Output Voltage +VDC Min Typ* Max Units 1.8 1.8 1 V V V A A A Test Comments Ag9033-S Ag9050-S Ag9120-S Ag9033-S Ag9050-S Ag9120-S 3.3 5 12 2 Output Current (VIN = 48V) PWR 3 Line Regulation VLINE 0.1 % @ 50% Load 4 Load Regulation VLOAD 0.5 % @ VIN=48V 5 Output Ripple and Noise VRN 100 mVp-p 6 Minimum Load 7 Short-Circuit Duration TSC 8 Efficiency EFF 9 Isolation Voltage (I/O) VISO 10 Temperature Coefficient TC RLOAD 100 mA ∞ 75 sec % 1500 0.02 @ Max load † for specified regulation ‡ Continuous @ 50 OC, VIN=48V Ag9050-S @ 50% Load VDC % Per OC *Typical figures are at 25°C with a nominal 48V supply and are for design aid only. Not Guaranteed †The output ripple and noise can be reduced with an external filter, see application note. ‡Can be used with no load at reduced voltage regulation. © Silver Telecom 2006 13 Ag9000-S V2.4 Dec 2006 Data Sheet Power-Over-Ethernet Module 10. Package 10.1. Ag9000-S 56.0 14.0 18.0 (max) Ag9000-S 1 3.0 0.6 ± 0.05 1.8 ± 0.25 2.54 ± 0.05 7.0 (max) 30.48 ± 0.25 0.6 ± 0.05 (Recommended PCB hole diameter = 1.1 ± 0.05) Dimensions (in mm) are nominal unless otherwise stated © Silver Telecom 2006 14