Data Sheet March 30, 2008 Austin LynxTM II 12V SIP Non-isolated Power Modules: 8.3 – 14Vdc input; 0.75Vdc to 5.5Vdc Output; 10A Output Current RoHS Compliant EZ-SEQUENCETM Features Compliant to RoHS EU Directive 2002/95/EC (-Z versions) Compliant to ROHS EU Directive 2002/95/EC with lead solder exemption (non-Z versions) Flexible output voltage sequencing EZTM SEQUENCE Delivers up to 10A output current High efficiency – 93% at 3.3V full load (VIN = 12.0V) Small size and low profile: 50.8 mm x 12.7 mm x 8.1 mm (2.00 in x 0.5 in x 0.32 in) Applications Distributed power architectures Intermediate bus voltage applications Telecommunications equipment Servers and storage applications Low output ripple and noise High Reliability: o Calculated MTBF = 15M hours at 25 C Full-load Constant switching frequency (300 kHz) Output voltage programmable from 0.75 Vdc to 5.5Vdc via external resistor Networking equipment Line Regulation: 0.3% (typical) Enterprise Networks Load Regulation: 0.4% (typical) Latest generation IC’s (DSP, FPGA, ASIC) and Microprocessor powered applications Temperature Regulation: 0.4 % (typical) Remote On/Off Remote sense Output overcurrent protection (non-latching) Wide operating temperature range (-40°C to 85°C) UL* 60950-1Recognized, CSA† C22.2 No. 60950-103 Certified, and VDE‡ 0805:2001-12 (EN60950-1) Licensed ISO** 9001 and ISO 14001 certified manufacturing facilities Description TM Austin Lynx II 12V SIP (singe in-line package) power modules are non-isolated dc-dc converters that can deliver up to 10A of output current with full load efficiency of 93% at 3.3V output. These modules provide a precisely regulated output voltage programmable via an external resistor from 0.75Vdc to 5.0Vdc over a wide range of input voltage (VIN = 8.3 – 14Vdc). The Austin LynxTM II 12V series has a sequencing feature, EZ-SEQUENCETM that enable designers to implement various types of output voltage sequencing when powering multiple voltages on a board. * UL is a registered trademark of Underwriters Laboratories, Inc. † CSA is a registered trademark of Canadian Standards Association. VDE is a trademark of Verband Deutscher Elektrotechniker e.V. ** ISO is a registered trademark of the International Organization of Standards ‡ Document No: DS04-023 ver. 1.24 PDF name: lynx_II_sip_12v_ds.pdf Data Sheet March 30, 2008 Austin LynxTM II 12V SIP Non-isolated Power Modules: 8.3 – 14Vdc input; 0.75Vdc to 5.5Vdc Output; 10A output current Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Device Symbol Min Max Unit All VIN -0.3 15 Vdc Sequencing voltage All Vseq -0.3 VIN,max Vdc Operating Ambient Temperature All TA -40 85 °C All Tstg -55 125 °C Input Voltage Continuous (see Thermal Considerations section) Storage Temperature Electrical Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. Parameter Operating Input Voltage Device Symbol Min Typ Max Unit Vdc Vo,set ≤ 3.63 VIN 8.3 12.0 14.0 Vo,set > 3.63 VIN 8.3 12.0 13.2 Vdc All IIN,max 70 Adc Vo = 0.75Vdc IIN,No load 40 mA Vo = 5.0Vdc IIN,No load 100 mA All IIN,stand-by 2.0 mA Inrush Transient All It Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 1μH source impedance; VIN, min to VIN, max, IO= IOmax ; See Test Configurations) All 20 mAp-p Input Ripple Rejection (120Hz) All 30 dB Maximum Input Current (VIN=2.4V to 5.5V, IO=IO, max ) Input No Load Current (VIN = 12.0Vdc, IO = 0, module enabled) Input Stand-by Current (VIN = 12.0Vdc, module disabled) 2 2 0.4 As CAUTION: This power module is not internally fused. An input line fuse must always be used. This power module can be used in a wide variety of applications, ranging from simple standalone operation to being part of a complex power architecture. To preserve maximum flexibility, internal fusing is not included, however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a 15A, time-delay fuse (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data sheet for further information. LINEAGE POWER 2 Data Sheet March 30, 2008 Austin LynxTM II 12V SIP Non-isolated Power Modules: 8.3 – 14Vdc input; 0.75Vdc to 5.5Vdc Output; 10A output current Electrical Specifications (continued) Parameter Output Voltage Set-point Device Symbol Min Typ Max Unit All VO, set -2.0 VO, set +2.0 % VO, set All VO, set -2.5% ⎯ +3.5% % VO, set All VO 0.7525 5.5 Vdc (VIN=IN, min, IO=IO, max, TA=25°C) Output Voltage (Over all operating input voltage, resistive load, and temperature conditions until end of life) Adjustment Range Selected by an external resistor Output Regulation Line (VIN=VIN, min to VIN, max) All ⎯ 0.3 ⎯ % VO, set Load (IO=IO, min to IO, max) All ⎯ 0.4 ⎯ % VO, set Temperature (Tref=TA, min to TA, max) All ⎯ 0.4 ⎯ % VO, set RMS (5Hz to 20MHz bandwidth) Peak-to-Peak (5Hz to 20MHz bandwidth) RMS (5Hz to 20MHz bandwidth) VO ≤ 3.63Vdc VO ≤ 3.63Vdc VO = 5.0Vdc ⎯ ⎯ ⎯ 12 30 25 30 75 40 mVrms mVpk-pk mVrms Peak-to-Peak (5Hz to 20MHz bandwidth) VO = 5.0Vdc ⎯ 70 100 mVpk-pk μF Output Ripple and Noise on nominal output (VIN= VIN, min to VIN, max and IO=IO, min to IO, max Cout = 1μF ceramic//10μF tantalum capacitors) External Capacitance ESR ≥ 1 mΩ All CO, max ⎯ ⎯ 1000 ⎯ 5000 μF 10 Adc All CO, max ⎯ Output Current All Io 0 Output Current Limit Inception (Hiccup Mode ) All IO, lim ⎯ 200 ⎯ % Io All IO, s/c ⎯ 3.0 ⎯ Adc ESR ≥ 10 mΩ (VO= 90% of VO, set) Output Short-Circuit Current (VO≤250mV) ( Hiccup Mode ) Efficiency VIN= VIN, nom, TA=25°C IO=IO, max , VO= VO,set VO, set = 0.75Vdc η 81.0 % VO, set = 1.2Vdc η 87.5 % VO,set = 1.5Vdc η 89.0 % VO,set = 1.8Vdc η 90.0 % VO,set = 2.5Vdc η 92.0 % VO,set = 3.3Vdc η 93.0 % VO,set = 5.0Vdc η 95.0 % All fsw ⎯ 300 ⎯ kHz All Vpk ⎯ 250 ⎯ mV Settling Time (Vo<10% peak deviation) All ts ⎯ 50 ⎯ μs (dIo/dt=2.5A/μs; VIN = VIN, nom; TA=25°C) Load Change from Io= 100% to 50%of Io,max: 1μF ceramic// 10 μF tantalum All Vpk ⎯ 250 ⎯ mV All ts ⎯ 50 ⎯ μs Switching Frequency Dynamic Load Response (dIo/dt=2.5A/μs; VIN = VIN, nom; TA=25°C) Load Change from Io= 50% to 100% of Io,max; 1μF ceramic// 10 μF tantalum Peak Deviation Peak Deviation Settling Time (Vo<10% peak deviation) LINEAGE POWER 3 Data Sheet March 30, 2008 Austin LynxTM II 12V SIP Non-isolated Power Modules: 8.3 – 14Vdc input; 0.75Vdc to 5.5Vdc Output; 10A output current Electrical Specifications (continued) Parameter Device Symbol Min Typ Max Unit All Vpk ⎯ 100 ⎯ mV Dynamic Load Response (dIo/dt=2.5A/μs; V VIN = VIN, nom; TA=25°C) Load Change from Io= 50% to 100% of Io,max; Co = 2x150 μF polymer capacitors Peak Deviation Settling Time (Vo<10% peak deviation) All ts ⎯ 25 ⎯ μs (dIo/dt=2.5A/μs; VIN = VIN, nom; TA=25°C) Load Change from Io= 100% to 50%of Io,max: Co = 2x150 μF polymer capacitors Peak Deviation All Vpk ⎯ 100 ⎯ mV Settling Time (Vo<10% peak deviation) All ts ⎯ 25 ⎯ μs General Specifications Parameter Min Calculated MTBF (IO=IO, max, TA=25°C) Telecordia SR-332 Issue 1: Method 1 Case 3 Weight LINEAGE POWER Typ Max 15,618,000 ⎯ 5.6 (0.2) Unit Hours ⎯ g (oz.) 4 Austin LynxTM II 12V SIP Non-isolated Power Modules: 8.3 – 14Vdc input; 0.75Vdc to 5.5Vdc Output; 10A output current Data Sheet March 30, 2008 Feature Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information. Parameter Device Symbol Min Typ Max Unit On/Off Signal interface Device code with Suffix “4” – Positive logic (On/Off is open collector/drain logic input; Signal referenced to GND - See feature description section) Input High Voltage (Module ON) All VIH ― ― VIN, max V Input High Current All IIH ― ― 10 μA Input Low Voltage (Module OFF) All VIL -0.2 ― 0.3 V Input Low Current All IIL ― 0.2 1 mA Input High Voltage (Module OFF) All VIH 2.5 Input High Current All IIH Input Low Voltage (Module ON) All VIL Input low Current All IIL Case 1: On/Off input is set to Logic Low (Module ON) and then input power is applied (delay from instant at which VIN =VIN, min until Vo=10% of Vo,set) All Tdelay Case 2: Input power is applied for at least one second and then the On/Off input is set to logic Low (delay from instant at which Von/Off=0.3V until Vo=10% of Vo, set) All Output voltage Rise time (time for Vo to rise from 10% of Vo,set to 90% of Vo, set) Sequencing Delay time All Delay from VIN, min to application of voltage on SEQ pin Device Code with no suffix – Negative Logic (On/OFF pin is open collector/drain logic input with external pull-up resistor; signal referenced to GND) -0.2 ― VIN,max Vdc 0.2 1 mA ― 0.3 Vdc ― 10 μA ― 3 ― msec Tdelay ― 3 ― msec Trise ― 4 6 msec All TsEQ-delay 10 (Power-Up: 2V/ms) All (Power-Down: 1V/ms) All |VSEQ –Vo | |VSEQ –Vo | Turn-On Delay and Rise Times o (IO=IO, max , VIN = VIN, nom, TA = 25 C, ) Tracking Accuracy (VIN, min to VIN, max; IO, min to IO, max VSEQ < Vo) msec 100 200 mV 200 400 mV ― 1 % VO, set ― ― 0.5 V ⎯ 125 ⎯ °C Output voltage overshoot – Startup o IO= IO, max; VIN = 8.3 to 14Vdc, TA = 25 C Remote Sense Range Overtemperature Protection All Tref (See Thermal Consideration section) Input Undervoltage Lockout Turn-on Threshold All 7.9 V Turn-off Threshold All 7.8 V LINEAGE POWER 5 Austin LynxTM II 12V SIP Non-isolated Power Modules: 8.3 – 14Vdc input; 0.75Vdc to 5.5Vdc Output; 10A output current Data Sheet March 30, 2008 Characteristic Curves 90 94 88 92 86 90 84 88 EFFICIENCY, (η) EFFICIENCY, (η) The following figures provide typical characteristics for the Austin LynxTM II SIP modules at 25ºC. 82 80 78 76 Vin=14V 74 Vin=12V 72 0 2 4 6 8 84 82 80 Vin=14V 78 Vin=12V 76 Vin=10V 70 86 Vin=10V 74 10 0 2 OUTPUT CURRENT, IO (A) 94 88 92 86 90 EFFICIENCY, (η) EFFICIENCY, (η) 96 90 84 82 80 Vin=14V 78 Vin=12V 76 6 8 Vin=14V 88 Vin=12V 86 Vin=10V 84 82 78 10 OUTPUT CURRENT, IO (A) 0 2 4 6 8 10 OUTPUT CURRENT, IO (A) Figure 2. Converter Efficiency versus Output Current (Vout = 1.2Vdc). Figure 5. Converter Efficiency versus Output Current (Vout = 2.5Vdc). 92 96 90 94 92 EFFICIENCY, (η) 88 EFFICIENCY, (η) 10 80 Vin=10V 74 4 8 Figure 4. Converter Efficiency versus Output Current (Vout = 1.8Vdc). 92 2 6 OUTPUT CURRENT, IO (A) Figure 1. Converter Efficiency versus Output Current (Vout = 0.75Vdc). 0 4 86 84 82 Vin=14V 80 Vin=12V 78 Vin=10V 76 0 2 4 6 8 OUTPUT CURRENT, IO (A) Figure3. Converter Efficiency versus Output Current (Vout = 1.5Vdc). LINEAGE POWER 90 Vin=14V 88 Vin=12V 86 Vin=10V 84 82 80 78 10 0 2 4 6 8 10 OUTPUT CURRENT, IO (A) Figure 6. Converter Efficiency versus Output Current (Vout = 3.3Vdc). 6 Austin LynxTM II 12V SIP Non-isolated Power Modules: 8.3 – 14Vdc input; 0.75Vdc to 5.5Vdc Output; 10A output current Data Sheet March 30, 2008 Characteristic Curves (continued) 1 0 7 8 9 10 11 12 13 INPUT VOLTAGE, VIN (V) VO (V) (20mV/div) OUTPUT VOLTAGE Figure 7. Input voltage vs. Input Current (Vo = 2.5Vdc). TIME, t (10μs/div) OUTPUT VOLTAGE Figure 10. Transient Response to Dynamic Load Change from 50% to 100% of full load (Vo = 3.3Vdc). TIME, t (2μs/div) Figure 9. Typical Output Ripple and Noise (Vin = 12.0V dc, Vo = 3.3 Vdc, Io=10A). LINEAGE POWER VO (V) (100mV/div) IO (A) (2A/div) VO (V) (20mV/div) Figure 11. Transient Response to Dynamic Load Change from 100% to 50% of full load (Vo = 3.3 Vdc). OUTPUT CURRENT, OUTPUT VOLTAGE TIME, t (10μs/div) Figure 8. Typical Output Ripple and Noise (Vin = 12.0V dc, Vo = 2.5 Vdc, Io=10A). OUTPUT VOLTAGE TIME, t (2μs/div) 14 IO (A) (2A/div) 2 OUTPUT CURRENT, Io=0A 3 VO (V) (200mV/div) INPUT CURRENT, IIN (A) Io=5A 4 IO (A) (2A/div) Io = 10A 5 OUTPUT CURRENT, OUTPUT VOLTAGE 6 VO (V) (200mV/div) The following figures provide typical characteristics for the Austin LynxTM II SIP modules at 25ºC. TIME, t (20μs/div) Figure 12. Transient Response to Dynamic Load Change from 50% to 100% of full load (Vo = 3.3 Vdc, Cext = 2x150 μF Polymer Capacitors). 7 Data Sheet March 30, 2008 Austin LynxTM II 12V SIP Non-isolated Power Modules: 8.3 – 14Vdc input; 0.75Vdc to 5.5Vdc Output; 10A output current Characteristic Curves (continued) INPUT VOLTAGE VIN (V) (5V/div) VO (V)(2V/div) OUTPUT VOLTAGE VOn/off (V) (5V/div) VO (V)(1V/div) TIME, t (2ms/div) Figure 17. Typical Start-Up with Prebias (Vin = 12Vdc, Vo = 2.5Vdc, Io = 1A, Vbias =1.2Vdc). OUTPUT CURRENT, On/Off VOLTAGE VOn/off (V) (5V/div) VO (V)(2V/div) OUTPUT VOLTAGE TIME, t (1ms/div) Figure 15. Typical Start-Up Using Remote On/Off with external capacitors (Vin = 12.0Vdc, Vo = 5.0Vdc, Io = 10A, Co = 1050μF). LINEAGE POWER Figure 16. Typical Start-Up with application of Vin with low-ESR polymer capacitors at the output (7x150 μF) (Vin = 12Vdc, Vo = 5.0Vdc, Io = 10A) TIME, t (1ms/div) Figure 14. Typical Start-Up Using Remote On/Off (Vin = 12Vdc, Vo = 5.0Vdc, Io = 10A). TIME, t (2ms/div) IO (A) (10A/div) On/Off VOLTAGE OUTPUT VOLTAGE Figure 13. Transient Response to Dynamic Load Change from 100% of 50% full load (Vo = 3.3 Vdc, Cext = 2x150 μF Polymer Capacitors). OUTPUT VOLTAGE TIME, t (10μs/div) VOV) (0.5V/div) VO (V) (100mV/div) IO (A) (2A/div) OUTPUT CURRENT, OUTPUT VOLTAGE The following figures provide typical characteristics for the Austin LynxTM II SIP modules at 25ºC. TIME, t (10ms/div) Figure 18. Output short circuit Current (Vin = 5.0Vdc, Vo = 0.75Vdc). 8 Austin LynxTM II 12V SIP Non-isolated Power Modules: 8.3 – 14Vdc input; 0.75Vdc to 5.5Vdc Output; 10A output current Data Sheet March 30, 2008 Characteristic Curves (continued) 11 11 10 10 9 9 OUTPUT CURRENT, Io (A) OUTPUT CURRENT, Io (A) The following figures provide thermal derating curves for the Austin LynxTM II SIP modules. 8 7 6 NC 5 100 LFM 4 200 LFM 3 300 LFM 2 1 400 LFM 0 20 30 40 50 60 70 80 90 O 8 7 6 NC 5 100 LFM 4 200 LFM 3 300 LFM 2 1 400 LFM 0 20 30 40 50 60 70 80 90 O AMBIENT TEMPERATURE, TA C AMBIENT TEMPERATURE, TA C Figure 19. Derating Output Current versus Local Ambient Temperature and Airflow (Vin = 12.0, Vo=0.75Vdc). Figure 22. Derating Output Current versus Local Ambient Temperature and Airflow (Vin = 12.0dc, Vo=5.0 Vdc). 11 OUTPUT CURRENT, Io (A) 10 9 8 7 6 NC 5 100 LFM 4 200 LFM 3 300 LFM 2 1 400 LFM 0 20 30 40 50 60 70 80 90 O AMBIENT TEMPERATURE, TA C Figure 20. Derating Output Current versus Local Ambient Temperature and Airflow (Vin = 12.0Vdc, Vo=1.8 Vdc). 11 OUTPUT CURRENT, Io (A) 10 9 8 7 6 NC 5 100 LFM 4 200 LFM 3 300 LFM 2 1 400 LFM 0 20 30 40 50 60 70 80 90 O AMBIENT TEMPERATURE, TA C Figure 21. Derating Output Current versus Local Ambient Temperature and Airflow (Vin = 12.0Vdc, Vo=3.3 Vdc). LINEAGE POWER 9 Austin LynxTM II 12V SIP Non-isolated Power Modules: 8.3 – 14Vdc input; 0.75Vdc to 5.5Vdc Output; 10A output current Data Sheet March 30, 2008 Test Configurations Design Considerations CURRENT PROBE TO OSCILLOSCOPE VIN(+) BATTERY CIN CS 1000μF Electrolytic 2x100μF Tantalum E.S.R.<0.1Ω @ 20°C 100kHz COM NOTE: Measure input reflected ripple current with a simulated source inductance (LTEST) of 1μH. Capacitor CS offsets possible battery impedance. Measure current as shown above. Figure 23. Input Reflected Ripple Current Test Setup. COPPER STRIP In a typical application, 4x47 µF low-ESR tantalum capacitors (AVX part #: TPSE476M025R0100, 47µF 25V 100 mΩ ESR tantalum capacitor) will be sufficient to provide adequate ripple voltage at the input of the module. To minimize ripple voltage at the input, low ESR ceramic capacitors are recommended at the input of the module. Figure 26 shows input ripple voltage (mVp-p) for various outputs with 4x47 µF tantalum capacitors and with 4x22 µF ceramic capacitor (TDK part #: C4532X5R1C226M) at full load. RESISTIVE LOAD 1uF . 10uF 300 SCOPE COM GROUND PLANE NOTE: All voltage measurements to be taken at the module terminals, as shown above. If sockets are used then Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact resistance. Figure 24. Output Ripple and Noise Test Setup. Rdistribution Rcontact Rcontact VIN(+) 200 150 100 Tantalum 50 Ceramic 0 0 1 2 3 4 5 6 Rdistribution RLOAD VO Rcontact Rcontact COM 250 VO VIN Rdistribution Input Ripple Voltage (mVp-p) VO (+) TM Austin Lynx II SIP module should be connected to a low-impedance source. A highly inductive source can affect the stability of the module. An input capacitance must be placed directly adjacent to the input pin of the module, to minimize input ripple voltage and ensure module stability. LTEST 1μH Input Filtering Output Voltage (Vdc) Figure 26. Input ripple voltage for various output with 4x47 µF tantalum capacitors and with 4x22 µF ceramic capacitors at the input (full load). Rdistribution COM NOTE: All voltage measurements to be taken at the module terminals, as shown above. If sockets are used then Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact resistance. Figure 25. Output Voltage and Efficiency Test Setup. VO. IO Efficiency η = LINEAGE POWER VIN. IIN x 100 % 10 Data Sheet March 30, 2008 Austin LynxTM II 12V SIP Non-isolated Power Modules: 8.3 – 14Vdc input; 0.75Vdc to 5.5Vdc Output; 10A output current Design Considerations (continued) Safety Considerations Output Filtering For safety agency approval the power module must be installed in compliance with the spacing and separation requirements of the end-use safety agency standards, i.e., UL 60950-1, CSA C22.2 No. 60950-1-03, and VDE 0850:2001-12 (EN60950-1) Licensed. TM The Austin Lynx II SIP module is designed for low output ripple voltage and will meet the maximum output ripple specification with 1 µF ceramic and 10 µF tantalum capacitors at the output of the module. However, additional output filtering may be required by the system designer for a number of reasons. First, there may be a need to further reduce the output ripple and noise of the module. Second, the dynamic response characteristics may need to be customized to a particular load step change. To reduce the output ripple and improve the dynamic response to a step load change, additional capacitance at the output can be used. Low ESR polymer and ceramic capacitors are recommended to improve the dynamic response of the module. For stable operation of the module, limit the capacitance to less than the maximum output capacitance as specified in the electrical specification table. LINEAGE POWER For the converter output to be considered meeting the requirements of safety extra-low voltage (SELV), the input must meet SELV requirements. The power module has extra-low voltage (ELV) outputs when all inputs are ELV. The input to these units is to be provided with a fastacting fuse with a maximum rating of 15A in the positive input lead. 11 Austin LynxTM II 12V SIP Non-isolated Power Modules: 8.3 – 14Vdc input; 0.75Vdc to 5.5Vdc Output; 10A output current Data Sheet March 30, 2008 Feature Description VIN+ Remote On/Off TM The Austin Lynx II SMT power modules feature an On/Off pin for remote On/Off operation. Two On/Off logic options are available in the Austin LynxTM II series modules. Positive Logic On/Off signal, device code suffix “4”, turns the module ON during a logic High on the On/Off pin and turns the module OFF during a logic Low. Negative logic On/Off signal, no device code suffix, turns the module OFF during logic High on the On/Off pin and turns the module ON during logic Low. For positive logic modules, the circuit configuration for using the On/Off pin is shown in Figure 27. The On/Off pin is an open collector/drain logic input signal (Von/Off) that is referenced to ground. During a logic-high (On/Off pin is pulled high internal to the module) when the transistor Q1 is in the Off state, the power module is ON. Maximum allowable leakage current of the transistor when Von/off = VIN,max is 10µA. Applying a logic-low when the transistor Q1 is turned-On, the power module is OFF. During this state VOn/Off must be less than 0.3V. When not using positive logic On/off pin, leave the pin unconnected or tie to VIN. MODULE VIN+ R2 ON/OFF I ON/OFF + VON/OFF R1 I ON/OFF ON/OFF + VON/OFF PWM Enable R1 Q2 Q1 CSS R2 GND _ Figure 28. Circuit configuration for using negative logic On/OFF. Overcurrent Protection To provide protection in a fault (output overload) condition, the unit is equipped with internal current-limiting circuitry and can endure current limiting continuously. At the point of current-limit inception, the unit enters hiccup mode. The unit operates normally once the output current is brought back into its specified range. The typical average output current during hiccup is 3.0A. Input Undervoltage Lockout Q2 PWM Enable R3 Q1 Q3 CSS R4 GND MODULE Rpull-up _ Figure 27. Circuit configuration for using positive logic On/OFF. At input voltages below the input undervoltage lockout limit, module operation is disabled. The module will begin to operate at an input voltage above the undervoltage lockout turn-on threshold. Overtemperature Protection To provide protection in a fault condition, the unit is equipped with a thermal shutdown circuit. The unit will shutdown if the thermal reference point Tref, exceeds o 125 C (typical), but the thermal shutdown is not intended as a guarantee that the unit will survive temperatures beyond its rating. The module will automatically restarts after it cools down. For negative logic On/Off devices, the circuit configuration is shown is Figure 28. The On/Off pin is pulled high with an external pull-up resistor (typical Rpullup = 68k, +/- 5%). When transistor Q1 is in the Off state, logic High is applied to the On/Off pin and the power module is Off. The minimum On/off voltage for logic High on the On/Off pin is 2.5Vdc. To turn the module ON, logic Low is applied to the On/Off pin by turning ON Q1. When not using the negative logic On/Off, leave the pin unconnected or tie to GND. LINEAGE POWER 12 Austin LynxTM II 12V SIP Non-isolated Power Modules: 8.3 – 14Vdc input; 0.75Vdc to 5.5Vdc Output; 10A output current Data Sheet March 30, 2008 Feature Descriptions (continued) Output Voltage Programming The output voltage of the Austin LynxTM II SMT can be programmed to any voltage from 0.75 Vdc to 5.5 Vdc by connecting a single resistor (shown as Rtrim in Figure 29) between the TRIM and GND pins of the module. Without an external resistor between the TRIM pin and the ground, the output voltage of the module is 0.7525 Vdc. To calculate the value of the resistor Rtrim for a particular output voltage Vo, use the following equation: ⎡ 10500 ⎤ Rtrim = ⎢ − 1000⎥ Ω ⎣Vo − 0.7525 ⎦ For example, to program the output voltage of the TM Austin Lynx II module to 1.8 Vdc, Rtrim is calculated is follows: ⎤ ⎡ 10500 − 1000⎥ ⎦ ⎣1.8 − 0.75 Rtrim = ⎢ Rtrim = 9.024 kΩ V IN(+) Tools section, helps determine the required external trim resistor needed for a specific output voltage. The amount of power delivered by the module is defined as the voltage at the output terminals multiplied by the output current. When using the trim feature, the output voltage of the module can be increased, which at the same output current would increase the power output of the module. Care should be taken to ensure that the maximum output power of the module remains at or below the maximum rated power (Pmax = Vo,set x Io,max). Voltage Margining Output voltage margining can be implemented in the TM Austin Lynx II modules by connecting a resistor, Rmargin-up, from the Trim pin to the ground pin for margining-up the output voltage and by connecting a resistor, Rmargin-down, from the Trim pin to the Output pin for margining-down. Figure 30 shows the circuit configuration for output voltage margining. The POL Programming Tool, available at www.lineagepower.com under the Design Tools section, also calculates the values of Rmargin-up and Rmargin-down for a specific output voltage and % margin. Please consult your local Lineage Power technical representative for additional details. V O(+) Vo Rmargin-down ON/OFF LOAD TRIM R trim Austin Lynx or Lynx II Series Q2 GND Trim Rmargin-up Figure 29. Circuit configuration to program output voltage using an external resistor. Rtrim Table 1 provides Rtrim values required for some common output voltages. Q1 Table 1 VO, (V) Rtrim (KΩ) 0.7525 Open 1.2 22.46 1.5 13.05 1.8 9.024 2.5 5.009 3.3 3.122 5.0 1.472 GND Figure 30. Circuit Configuration for margining Output voltage. By a using 1% tolerance trim resistor, set point tolerance of ±2% is achieved as specified in the electrical specification. ThePOL Programming Tool, available at www.lineagepower.com under the Design LINEAGE POWER 13 Data Sheet March 30, 2008 Austin LynxTM II 12V SIP Non-isolated Power Modules: 8.3 – 14Vdc input; 0.75Vdc to 5.5Vdc Output; 10A output current Feature Descriptions (continued) Voltage Sequencing The Austin LynxTM II series of modules include a sequencing feature, EZ-SEQUENCETM that enables users to implement various types of output voltage sequencing in their applications. This is accomplished via an additional sequencing pin. When not using the sequencing feature, either tie the SEQ pin to VIN or leave it unconnected. When an analog voltage is applied to the SEQ pin, the output voltage tracks this voltage until the output reaches the set-point voltage. The SEQ voltage must be set higher than the set-point voltage of the module. The output voltage follows the voltage on the SEQ pin on a one-to-one volt basis. By connecting multiple modules together, customers can get multiple modules to track their output voltages to the voltage applied on the SEQ pin. For proper voltage sequencing, first, input voltage is applied to the module. The On/Off pin of the module is left unconnected (or tied to GND for negative logic modules or tied to VIN for positive logic modules) so that the module is ON by default. After applying input voltage to the module, a minimum of 10msec delay is required before applying voltage on the SEQ pin. During this time, potential of 50mV (± 10 mV) is maintained on the SEQ pin. After 10msec delay, an analog voltage is applied to the SEQ pin and the output voltage of the module will track this voltage on a one-toone volt bases until output reaches the set-point voltage. To initiate simultaneous shutdown of the modules, the SEQ pin voltage is lowered in a controlled manner. Output voltage of the modules tracks the voltages below their set-point voltages on a one-to-one basis. A valid input voltage must be maintained until the tracking and output voltages reach ground potential. Modules”, or contact the Lineage Power technical representative for additional information. Remote Sense TM The Austin Lynx II SMT power modules have a Remote Sense feature to minimize the effects of distribution losses by regulating the voltage at the Remote Sense pin (See Figure 31). The voltage between the Sense pin and Vo pin must not exceed 0.5V. The amount of power delivered by the module is defined as the output voltage multiplied by the output current (Vo x Io). When using Remote Sense, the output voltage of the module can increase, which if the same output is maintained, increases the power output by the module. Make sure that the maximum output power of the module remains at or below the maximum rated power. When the Remote Sense feature is not being used, connect the Remote Sense pin to output pin of the module. R d istrib u tio n R co n ta c t R c o nta ct V IN (+ ) R d istrib utio n VO S e n se R LO AD R d istrib u tio n R co n ta c t R c o nta ct COM R d istrib utio n COM Figure 31. Remote sense circuit configuration. TM When using the EZ-SEQUENCE feature to control start-up of the module, pre-bias immunity feature during start-up is disabled. The pre-bias immunity feature of the module relies on the module being in the diodemode during start-up. When using the EZTM SEQUENCE feature, modules goes through an internal set-up time of 10msec, and will be in synchronous rectification mode when voltage at the SEQ pin is applied. This will result in sinking current in the module if pre-bias voltage is present at the output of the module. When pre-bias immunity during start-up is required, the EZ-SEQUENCETM feature must be disabled. For additional guidelines on using the EZTM SEQUENCE feature please refer to Application Note AN04-008 “Application Guidelines for Non-Isolated Converters: Guidelines for Sequencing of Multiple LINEAGE POWER 14 Data Sheet March 30, 2008 Austin LynxTM II 12V SIP Non-isolated Power Modules: 8.3 – 14Vdc input; 0.75Vdc to 5.5Vdc Output; 10A output current Thermal Considerations Power modules operate in a variety of thermal environments; however, sufficient cooling should always be provided to help ensure reliable operation. Considerations include ambient temperature, airflow, module power dissipation, and the need for increased reliability. A reduction in the operating temperature of the module will result in an increase in reliability. The thermal data presented here is based on physical measurements taken in a wind tunnel. The test set-up is shown in Figure 33. Note that the airflow is parallel to the long axis of the module as shown in figure 32. The derating data applies to airflow in either direction of the module’s long axis. 25.4_ (1.0) Wind Tunnel PWBs Power Module Top View 76.2_ (3.0) x 8.3_ (0.325) Tref Bottom View Probe Location for measuring airflow and ambient temperature Air flow Figure 33. Thermal Test Set-up. Heat Transfer via Convection Air Flow Figure 32. Tref Temperature measurement location. The thermal reference point, Tref used in the specifications is shown in Figure 32. For reliable operation this temperature should not exceed 115 oC. The output power of the module should not exceed the rated power of the module (Vo,set x Io,max). Please refer to the Application Note “Thermal Characterization Process For Open-Frame BoardMounted Power Modules” for a detailed discussion of thermal aspects including maximum device temperatures. LINEAGE POWER Increased airflow over the module enhances the heat transfer via convection. Thermal derating curves showing the maximum output current that can be delivered at different local ambient temperature (TA) for airflow conditions ranging from natural convection and up to 2m/s (400 ft./min) are shown in the Characteristics Curves section. 15 Data Sheet March 30, 2008 Austin LynxTM II 12V SIP Non-isolated Power Modules: 8.3 – 14Vdc input; 0.75Vdc to 5.5Vdc Output; 10A output current Post solder Cleaning and Drying Considerations Post solder cleaning is usually the final circuit-board assembly process prior to electrical board testing. The result of inadequate cleaning and drying can affect both the reliability of a power module and the testability of the finished circuit-board assembly. For guidance on appropriate soldering, cleaning and drying procedures, refer to Board Mounted Power Modules: Soldering and Cleaning Application Note. Through-Hole Lead-Free Soldering Information The RoHS-compliant through-hole products use the SAC (Sn/Ag/Cu) Pb-free solder and RoHS-compliant components. They are designed to be processed through single or dual wave soldering machines. The pins have an RoHS-compliant finish that is compatible with both Pb and Pb-free wave soldering processes. A maximum preheat rate of 3°C/s is suggested. The wave preheat process should be such that the temperature of the power module board is kept below 210°C. For Pb solder, the recommended pot temperature is 260°C, while the Pb-free solder pot is 270°C max. Not all RoHS-compliant through-hole products can be processed with paste-through-hole Pb or Pb-free reflow process. If additional information is needed, please consult with your Lineage Power technical representative for more details. LINEAGE POWER 16 Data Sheet March 30, 2008 Austin LynxTM II 12V SIP Non-isolated Power Modules: 8.3 – 14Vdc input; 0.75Vdc to 5.5Vdc Output; 10A output current Mechanical Outline Dimensions are in millimeters and (inches). Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated] x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.) Top View Side View Bottom View PIN 1 FUNCTION Vo 2 Vo 3 Sense+ 4 Vo 5 GND 6 GND 7 VIN 8 VIN B SEQ 9 Trim 10 On/Off LINEAGE POWER 17 Data Sheet March 30, 2008 Austin LynxTM II 12V SIP Non-isolated Power Modules: 8.3 – 14Vdc input; 0.75Vdc to 5.5Vdc Output; 10A output current Recommended Pad Layout Dimensions are in millimeters and (inches). Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated] x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.) PIN 1 FUNCTION Vo 2 Vo 3 Sense+ 4 Vo 5 GND 6 GND 7 VIN 8 VIN B SEQ 9 Trim 10 On/Off LINEAGE POWER 18 Austin LynxTM II 12V SIP Non-isolated Power Modules: 8.3 – 14Vdc input; 0.75Vdc to 5.5Vdc Output; 10A output current Data Sheet March 30, 2008 Ordering Information Please contact your Lineage Power Sales Representative for pricing, availability and optional features. Table 2. Device Codes Device Code Input Voltage Range Output Voltage Output Current Efficiency 3.3V@ 10A On/Off Logic Connector Type Comcodes 108989050 ATA010A0X3 8.3 – 14Vdc 0.75 – 5.5Vdc 10 A 93.0% Negative SIP ATA010A0X43 8.3 – 14Vdc 0.75 – 5.5Vdc 10 A 93.0% Positive SIP 108989067 ATA010A0X3Z 8.3 – 14Vdc 0.75 – 5.5Vdc 10 A 93.0% Negative SIP CC109104667 ATA010A0X43Z 8.3 – 14Vdc 0.75 – 5.5Vdc 10 A 93.0% Positive SIP CC109104683 -Z refers to RoHS compliant codes Asia-Pacific Headquarters Tel: +65 6416 4283 World Wide Headquarters Lineage Power Corporation 3000 Skyline Drive, Mesquite, TX 75149, USA +1-800-526-7819 (Outside U.S.A.: +1-972-284-2626) www.lineagepower.com e-mail: [email protected] Europe, Middle-East and Africa Headquarters Tel: +49 89 6089 286 India Headquarters Tel: +91 80 28411633 Lineage Power reserves the right to make changes to the product(s) or information contained herein without notice. No liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product(s) or information. © 2008 Lineage Power Corporation, (Mesquite, Texas) All International Rights Reserved. LINEAGE POWER 19 Document No: DS04-023 ver. 1.24 PDF name: lynx_II_sip_12v_ds.pdf