A8504 WLED/RGB Backlight Driver for Medium Size LCDs Features and Benefits Description ▪ Active current sharing between 6 LED strings for ±1.3% typical current matching ▪ ±1.2% typical current accuracy ▪ Drive up to 11 series × 8 parallel = 88 LEDs (Vf = 3.5 V, If = 40 mA) ▪ External PWM control for LED dimming ▪ An external resistor for LED current setting ▪ Boost converter with integrated 50 V, 2 A DMOS ▪ LED sinks rated for 45 mA ▪ 200 kHz to 2 MHz switching frequency ▪ Open LED disconnect ▪ Boost current limit, thermal shutdown, and soft start ▪ No audible ceramic capacitor noise during PWM dimming ▪ Adjustable overvoltage protection (OVP) ▪ No pull-up resistors required for LED modules that use ESD capacitors The A8504 is a multi-output WLED driver for medium display backlighting. The A8504 integrates a boost converter and eight current-sinks to provide a WLED/RGB backlight driver. The boost converter can provide output voltage up to 47 V. The flexible channel selection control and high voltage capability allow a wide range of LED backlight applications. The boost converter is a constant frequency current-mode converter. Each LED channel can sink 45 mA, and channels can be paralleled for higher currents. LED current can be controlled with external PWM duty cycle. The A8504 is available in a 26 pin, 4 mm × 4 mm QFN/MLP package that is only 0.75 mm nominal in height. Applications include: ▪ Thin notebook displays ▪ LCD TV ▪ RGB backlight ▪ GPS systems ▪ Portable DVD players Package: 26 pin QFN/MLP (suffix EC) Approximate Scale 1:1 Typical Application PWM pin dimming: digital PWM input VIN 5 V ±10% CIN 0.1 μF/ 10 V VBAT 5 to 24 V L1 10 μH CBAT 2.2 μF/ 50 V VIN VPWM SKIP ROVP SW SW PWM IOUT VOUT D1 COUT OVP GND AGND A8504 PGND COMP CC RFSET 2.2 μF 50 V FSET SEL3 ISET SEL2 VIN SEL1 RISET LED1 LED3 LED5 LED7 LED2 LGND LED8 LED6 LED4 Figure 1. LCD monitor backlight, driving 11 green, blue, or white LEDs with Vf= 3.5 V, or 18 red LEDs with Vf = 2.2 V, per LED string. Overvoltage protection set to 45 V nominal (40.5 V minimum). See also: Recommended Components table, page 16. 8504-DS, Rev. 1 A8504 WLED/RGB Backlight Driver for Medium Size LCDs Selection Guide Part Number Package Packing* A8504EECTR-T 4 mm × 4 mm QFN/MLP *Contact Allegro for additional packing options 1500 pieces / 7-in. reel Device package is lead (Pb) free, with 100% matte tin leadframe plating. Absolute Maximum Ratings Characteristic Symbol Rating Units SW and OVP Pins –0.3 to 50 V LED1 through LED8 Pins –0.3 to 23 V –0.3 to 6 V VIN Pin Notes VIN –0.3 to VIN+ 0.3 V –40 to 85 ºC TJ(max) 150 ºC Tstg –55 to 150 ºC Remaining Pins Operating Ambient Temperature TA Maximum Junction Temperature Storage Temperature Range E Package Thermal Characteristics* Characteristic Symbol Note Rating Units RθJA Measured on 3 in. × 3 in., 2-layer PCB 48.5 °C/W Package Thermal Resistance *Additional information is available on the Allegro website Allegro MicroSystems, Inc. 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 2 A8504 WLED/RGB Backlight Driver for Medium Size LCDs Functional Block Diagram VIN 5 V ±10% VBAT 5 to 25 V CIN VIN D1 L1 CBAT SW SW COUT COMP CC VOUT Reference and Soft Start + + – – R Q S ROVP + ∑ – PGND OSC SKIP FSET 100 kΩ RFSET OVP Feedback Loop AGND Current Sinks GND LED1 LED2 On/Off SEL1 PWM Generator SEL2 IOUT_SET LED3 LED4 LED5 SEL3 LED6 PWM LED7 100 kΩ LED8 ISET RISET PGND LGND Allegro MicroSystems, Inc. 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 3 A8504 WLED/RGB Backlight Driver for Medium Size LCDs ELECTRICAL CHARACTERISTICS, valid at TA = –40°C to 85°C, typical values at TA = 25°C, VIN = 5 V, unless otherwise noted Characteristics Input Voltage Range Undervoltage Lockout Threshold UVLO Hysteresis Window Supply Current Symbol Test Conditions VIN VUVLO VIN falling VUVLOhys ISUP Min. Typ. Max. Units 4.2 – 5.5 V – – 4 V – 0.2 – V Switching at no load, TA = 25°C – 5 – mA Shutdown PWM = VIL – 0.1 1 μA – 60 – dB Error Amplifier Error Amplifier Open Loop Gain AVEA Error Amplifier Unity Gain Bandwidth UGBEA – 3 – MHz Error Amplifier Transconductance GmEA ∆ICOMP = ±10 μA – 850 – μA/V IEAsink VLED1-8 = 1 V – 280 – μA IEAsource VLED1-8 = 0 V – –280 – μA 1.8 2 2.2 MHz Error Amplifier Output Sink Current Error Amplifier Output Source Current Boost Controller RFSET = 13 kΩ, SKIP = VIL Switching Frequency Minimum Switch Off-Time fSW RFSET = 26.1 kΩ, SKIP = VIL – 1 – MHz RFSET = 32.4 kΩ, SKIP = VIH – 200 – kHz – 70 – ns tOFFmin Logic Input Levels (PWM, SELx, and SKIP pins unless otherwise specified) Input Voltage Level Low VIL – – 0.4 V Input Voltage Level High VIH 1.5 – – V Input Leakage Current (PWM, and SKIP pins) IIleak – – 100 μA ISELleak – – 1 μA Output Overvoltage Rising Limit VOVP 28 – 32 V OVP Sense Current IOVPH – 49 – μA OVP Release Current IOVPL – 44 – μA OVP Leakage Current IOVPleak VVOP = 21 V – 0.1 – μA Switch On Resistance Rds(on) ISW = 1.5 A – 225 – mΩ Switch Leakage Current ISWleak VSW = 5 V, TA = 25°C – – 1 μA VSW = 21 V – 1 – μA Switch Current Limit ISWlim 1.6 2 – A Input Leakage Current (SELx pins) VI(pin) = 5 V, TA = 25°C Over Voltage Protection (OVP) Boost Switch Continued on the next page… Allegro MicroSystems, Inc. 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 4 A8504 WLED/RGB Backlight Driver for Medium Size LCDs ELECTRICAL CHARACTERISTICS (continued), valid at TA = –40°C to 85°C, typical values at TA = 25°C, VIN = 5 V, unless otherwise noted Characteristics Symbol Test Conditions Min. Typ. Max. Units – 800 – mV LED Current Sinks LEDx Regulation Voltage VLEDx ISET to ILEDx Current Gain AISET – 460 – – Voltage on ISET Pin VISET – 1.23 – V ISET Allowable Current Range ISET 40 – 100 μA ISET = 83 μA ErrLEDx RISET = 14.7 kΩ; 100% current ratio, measured as average of LED1 to LED8; LED1 to LED8 = 0.8 V – ±1.2 – % ∆LEDx1 LED1 to LED6; ISET = 83 μA , 100% current ratio; LED1 to LED6 = 0.8 V; SEL1=SEL3=VIH; SEL2=VIL – ±1.3 – % ∆LEDx2 LED1 to LED8; ISET = 83 μA , 100% current ratio; LED1 to LED8 = 0.8 V; SEL1=SEL2=SEL3=VIH – –1.7 to 2.5 – % LEDx Switch Leakage Current ILSleak5 VLEDx= 5 V, PWM = 0, TA = 25°C – – 1 μA LEDx Switch Leakage Current ILSleak21 VLEDx= 21 V, PWM =0 – 1 – μA ISWSS Initial soft start current for boost switch - 1.2 - A Soft Start LEDx Current Limit ILEDSS Current through enabled LEDx pins during soft start, RISET= 14.7 kΩ - 3 - mA Thermal Shutdown Threshold TSHDN 40°C hysteresis – 165 – °C LEDx Accuracy LEDx Matching Soft Start Soft Start Boost Current Limit Allegro MicroSystems, Inc. 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 5 A8504 WLED/RGB Backlight Driver for Medium Size LCDs Performance Characteristics Efficiency with PWM dimming: PLED/PBAT, VIN = 5 V 100 95 95 Efficiency (%) Efficiency (%) VIN = 5 V, 6 ch. with 7 LEDs per ch., 40 mA per ch., fSW = 1 MHz 100 90 85 VBAT (V) 9 15 21 80 75 90 85 VBAT (V) 9 15 21 80 75 70 70 0 20 40 60 80 100 0 2 4 6 8 10 Expanded View, Lower Range: Duty Cycle (%) Duty Cycle (%) 95 95 90 90 85 Efficiency (%) Efficiency (%) VIN = 5 V, 6 ch. with 7 LEDs per ch., 40 mA per ch., fSW = 2 MHz VBAT (V) 9 15 21 80 75 85 VBAT (V) 9 15 21 80 75 70 70 0 20 40 60 80 100 0 2 4 6 8 10 Expanded View, Lower Range: Duty Cycle (%) Duty Cycle (%) 95 95 90 90 85 Efficiency (%) Efficiency (%) VIN = 5 V, 8 ch. with 8 LEDs per ch., 40 mA per ch., fSW = 1 MHz VBAT (V) 9 15 21 80 75 85 VBAT (V) 9 15 21 80 75 70 70 0 20 40 60 80 0 100 2 4 6 8 10 Expanded View, Lower Range: Duty Cycle (%) Duty Cycle (%) 95 90 90 85 Efficiency (%) Efficiency (%) VIN = 5 V, 8 ch. with 8 LEDs per ch., 40 mA per ch., fSW = 2 MHz 95 VBAT (V) 9 15 21 80 75 85 VBAT (V) 9 15 21 80 75 0 20 40 60 Duty Cycle (%) 80 100 0 2 4 6 8 10 Expanded View, Lower Range: Duty Cycle (%) Allegro MicroSystems, Inc. 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 6 A8504 WLED/RGB Backlight Driver for Medium Size LCDs Performance Characteristics Turn-On with PWM Signal VIN = 5 V, VBAT = 15 V; fPWM= 100 Hz; fSW= 1 MHz 8S8P configuration, 40 mA per channel 50% Duty Cycle C1 C2 1% Duty Cycle PWM C1 IIN C2 VOUT PWM IIN VOUT C3 C3 C4 C4 IOUT IOUT t Symbol C1 C2 C3 C4 t Parameter VPWM IIN VOUT IOUT time t Units/Division 5V 500 mA 10 V 200 mA 5 ms Symbol C1 C2 C3 C4 t Parameter VPWM IIN VOUT IOUT time Units/Division 5V 500 mA 10 V 200 mA 20 ms Soft Start Operation VIN = 5 V, VBAT = 15 V; fSW= 1 MHz 8S8P configuration, 40 mA per channel PWM C1 IIN C2 VOUT C3 C4 IOUT t Symbol C1 C2 C3 C4 t Parameter VPWM IIN VOUT IOUT time Units/Division 5V 500 mA 10 V 200 mA 200 μs Allegro MicroSystems, Inc. 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 7 A8504 WLED/RGB Backlight Driver for Medium Size LCDs Functional Description The A8504 is a multioutput WLED driver for medium display backlighting. The A8504 works with 4.2 to 5.5 V input supply, and it has an integrated boost converter to boost battery voltage up to 47 V, 40 mA per LED string. An inductor can be connected to a separate power supply, VBAT , from 5 to 25 V, with the A8504 IC powered from a 5 V source. The LED sinks can sink up to a 45 mA current. The boost converter is a constant frequency current-mode converter. The integrated boost DMOS switch is rated for 50 V at 2 A. This switch has pulse-by-pulse current limiting, with the current limit independent of duty cycle. The switch also has output overvoltage protection (OVP), with the OVP level adjustable, typically from 30 to 47 V, as described in the Device Internal Protection section. The A8504 has individual open LED detection. If any LED opens, the corresponding LED pin is removed from regulation logic. This allows the remaining LED strings to function normally, without excessive power dissipation. The switching frequency, fSW, can be set from 600 kHz to 2 MHz by a single resistor, RFSET, connected across the FSET and AGND pins, and with the SKIP pin set to logic low (see figure 2). The switching frequency is set as: FSW = 26.03 / RFSET , where FSW is in MHz and RFSET is in kΩ When the SKIP pin is connected to logic low, switching frequency is as set by RFSET. 2.5 The IC offers a wide-bandwidth transconductance amplifier with external COMP pin. External compensation offers optimum performance for the desired application. The A8504 has eight well-matched current sinks to provide regulated current through LEDs for uniform display brightness. The quantity of LEDx pins used is determined by the SELx pins. Refer to table 1 for further description. The boost converter is controlled such that the minimum voltage on any LEDx pin is 800 mV. In a typical application, the LEDx pin connected to the LED string with the maximum voltage drop controls the boost loop, so the remaining pins will also have the higher voltage drop. All LED sinks are rated for 21 V, to allow PWM dimming control. LED Current Setting The maximum LED current can be set at up to 45 mA per channel, by using the ISET pin. To set the reference current, ISET , connect a resistor, RISET, between this pin and ground, valued according to the following formula: ISET = 1.23 / RISET , where ISET is in mA and RISET is in kΩ. Table 1. LEDx Channel Enable Table 2.0 fSW (MHz) When the SKIP pin is connected to logic high, the switching frequency is divided by 4. The SKIP pin can be used to reduce switching frequency in order to reduce switching losses and improve efficiency at light loads. 1.5 1.0 0.5 0 10 20 30 40 SEL1 SEL2 SEL3 0 0 0 Only LED1 on LEDx Outputs 1 0 0 LED1 through LED2 on 0 1 0 LED1 through LED3 on 1 1 0 LED1 through LED4 on 0 0 1 LED1 through LED5 on 1 0 1 LED1 through LED6 on 0 1 1 LED1 through LED7 on 1 1 1 LED1 through LED8 on 50 RFSET (kΩ) Figure 2. Switching frequency setting by value of RFSET. Allegro MicroSystems, Inc. 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 8 A8504 WLED/RGB Backlight Driver for Medium Size LCDs This current is multiplied internally with a gain of 480, and then mirrored on all enabled LEDx pins. This sets the maximum current through the LEDs, referred to as “100% current.” The LED current can be reduced from 100% by on/off control (PWM) with an external PWM signal on the PWM pin On/off Control (PWM) with an External PWM Signal on the PWM Pin. When the PWM pin is pulled high, the A8504 turns on and all enabled LEDx pins sink 100% current. When the PWM pin is pulled low, the IC shuts down with the LEDx pins disabled. External PWM applied to the PWM pin should be in the range of 100 to 400 Hz for optimal accuracy. At startup, the output capacitor is discharged and the IC enters soft start. The boost current is limited to 1 A, and all active LEDx pins sink 1/16 of the set 100% current until all of the enabled LEDx pins reach 0.8 V. After the IC comes out of soft start, the boost current and the LEDx pin currents are set to 100% current. The output capacitor charges to the voltage level required to supply full LEDx current within a few cycles. The startup sequence is shown in the Soft Start chart in the Performance Characteristics section. The IC is shut down immediately when PWM goes low. Device Internal Protection Overcurrent Protection (OCP). The A8504 has a pulse-by-pulse current limit of 2 A on the boost switch. This current limit is independent of duty cycle. Thermal Shutdown Protection (TSD). The IC shuts down when junction temperature exceeds 165°C and restarts when the junction temperature falls by 40°C. Overvoltage Protection (OVP). The A8504 has overvoltage VPWM C1 protection to protect the IC against output overvoltage. The overvoltage level can be set, from 30 to 45 V typical, with an external resistor, ROVP, as shown in figure 5. When the current though the OVP pin exceeds 49 μA, the OVP comparator goes high. When the OVP pin current falls below 44 μA, OVP is reset. Calculate the value for ROVP as follows: VOUT C2 IOUT C3 ROVP = (VOVP – 30) / 49 μA , t Symbol C1 C2 C3 t Parameter VPWM VOUT(ac) IOUT time Units/Division 2.00 V 500 mV 200 mA 5 ms Figure 3. Output Voltage Ripple During PWM Dimming. VIN= 5 V, VBAT= 15 V, fSW= 1 MHz, fPWM= 100 Hz, PWM duty cycle = 50%, 8S8P configuration, 40 mA per channel. where VOVP is the desired typical OVP level in V, and ROVP is in Ω. For tighter OVP limits, a low–leakage-current Zener diode, DZ, can be used, instead of ROVP, to set OVP at up to 47 V. For redundancy, DZ can be connected across ROVP to provide additional protection, if ROVP should open. Select a 17 V low-leakage Zener diode for DZ. VPWM C1 VOUT Turn-on Delay 6 μs Typical Shutdown (0 μA) VPWM 100% Current Level Shutdown (0 μA) IOUT C2 IOUT t Figure 4. Timing of turn-on delay and turn-off delay when using the PWM pin. VIN= 5 V, VBAT= 15 V, fSW= 1 MHz, fPWM= 100 Hz, 8S8P configuration, 40 mA per channel. Symbol C1 C2 t Parameter VPWM IOUT time Units/Division 2.00 V 200 mA 5 μs Allegro MicroSystems, Inc. 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 9 A8504 WLED/RGB Backlight Driver for Medium Size LCDs Open LED Protection. The A8504 has protection against open LEDs. If any enabled LED string opens, voltage on the corresponding LEDx pin goes to zero. The boost loop operates in open loop till the OVP level is reached. The A8504 identifies the open LED string when overvoltage on the OVP pin is detected. This string is then removed from the boost controlling loop. The boost circuit is then controlled in the normal manner, and the output voltage is regulated, to provide the output required to drive the remaining strings. If the open LED string is reconnected, it will sink current up to the programmed current level. Note: Open strings are removed from boost regulation, but not disabled. This keeps the string in operation if LEDs open for only a short length of time, or reach OVP level on a transient event. The disconnected string can be restored to normal mode by reenabling the IC. It can also be restored to normal operation if the fault signal is removed from the corresponding LEDx pin, but an OVP event occurs on any other LEDx pin. VPWM C1 Startup C2 VPWM Overvoltage condition detected ROVP DZ COUT OVP A 28.8 V OVP Disable – 22 kΩ + 1.23 V 4.4 kΩ Figure 5. Overvoltage protection circuit. Three alternative configurations at (A) are available, as follows: External Component OVP Rating ROVP only up to 45 V DZ only up to 47 V both ROVP and DZ redundancy VPWM C1 IIN IIN LED opens VOUT IOUT VOUT SW SW C2 Normal operation established D1 VIN Normal operation Overvoltage condition detected VOUT VOUT Normal operation restored with open LED string removed from control loop IOUT IOUT C4 C3 C4 C3 t Symbol C1 C2 C3 C4 t Parameter VPWM IIN vout Iout time Units/Division 5.00 V 500 mA 5.00 V 200 mA 200 μs t Symbol C1 C2 C3 C4 t Parameter VPWM IIN vout Iout time Units/Division 5.00 V 500 mA 5.00 V 100 mA 200 μs Figure 4. Timing of overvoltage protection (OVP) function when open LEDs are detected at startup (left ) and during normal operation (right). Allegro MicroSystems, Inc. 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 10 A8504 WLED/RGB Backlight Driver for Medium Size LCDs Application Information Design Example This section provides a method for selecting component values when designing an application using the A8504. Assumptions For the purposes of this example, the following are given as the application requirements: • • • • • • • • VBAT: 8 to 21 V VIN: 5 V Quantity of LED channels: 6 Quantity of LEDs per channel: 8 LED current per channel, ILED: 40 mA Vf at 40 mA: 3 to 3.4 V fSW: 2 MHz TA(max): 65°C With a 15% margin, to set the output OVP level, given an IOVPH of 49 μA typical, and VOVP = 30 V: (4) 6. Select inductor L1. This should assume a maximum duty cycle, D(max), at VBAT(min) and 90% efficiency. D = 1– (VBAT × η) / VOUT (5) D(max) = 1– (8 × 0.9) / 27.7 = 74% . Procedure The procedure consists of selecting the appropriate configuration and then the individual component values, in an ordered sequence. 1. Identify the SELx pins to use. For 6 channels: • connect pins SEL1 and SEL3 to VIN • connect pin SEL2 to AGND 2. Connect LEDs to pins LED1 through LED6 (leave pins LED7 and LED8 open). 3. Select resistor RISET (connected between pin ISET and AGND). Given ILED = 40 mA and VISET = 1.23 V typical, then: (1) Select a common value: 14.3 kΩ, 1%. 4. Select resistor RFSET (connected between pin FSET and AGND). Given: for a 2 MHz switching frequency, select: RFSET = 26.03 / 2 = 13 kΩ . (3) Select a common value: 41.2 kΩ. A8504 can work with wide range of PWM frequencies, taking about 6 μs typical (10 μs maximum) to turn on. This delay may have a noticeable effect at high PWM frequencies combined with low duty cycles. For example, at 100 Hz and 10% duty cycle, the PWM on-period is 1 ms. In that period, a delay of 6 μs causes only a 0.6% error. If the PWM frequency is 1 kHz, this error is 6%. However, error due to turn-on delay can be nullified by increasing the applied PWM duty cycle. RFSET = 26.03 /fSW , VOUT(max) = 3.4 × 8 + 0.5 = 27.7 V . ROVP = (32 – 30) / 49 = 40.8 kΩ . Dimming Use a 100 Hz PWM signal on the PWM pin. The RISET = 1.23 / (40/460) = 14.2 kΩ . 5. Select resistor ROVP (connect to the OVP pin to set the OVP level, VOUT(max)). Given Vf (max) = 3.4 V, then: (2) Then calculate maximum switch on-time: ton(max) = D(max) / fSW (6) = 0.74 / 2 MHz = 370 ns . Maximum input current can be calculated as: IBAT = (VOUT × IOUT) / (VBAT(min) × η) (7) IBAT(max) = [27.7 (40 × 6)] / (8 × 0.9) = 923 mA . Set inductor ripple at 60% of IBAT(max): ∆IL = 0.6 × 923 = 554 mA Given, during switch on-time: VBAT = L × ∆IL × fSW / D (8) 8 = L × 0.554 × 2 / 0.74, and L = 5.3 μH . Select a common value, 6.8 μH. It is recommended to select an inductor that can handle a DC current level that is greater than 923 mA, at the peak current level (saturation) of 923 mA + 554 / 2 = 1200 mA. This is to ensure that the inductor does not saturate at any steady state or transient condition, within specified temperature and tolerance ranges. Inductor saturation level decreases with increasing temperature. It is advisable to use a inductor with a saturation level of 1.6 A, because the switch current limit is 1.8 A typical. The inductor should have a minimum DC resistance and core loss for better efficiency. Allegro MicroSystems, Inc. 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 11 A8504 WLED/RGB Backlight Driver for Medium Size LCDs 7. Select output capacitor COUT (connect between the A8504 and the LEDs), given: COUT = IOUT × ton / ∆VOUT , The rms current through capacitor should be selected such that internally-generated temperature rise is limited to 10°C. (9) The rms current through CBAT is given by: where IOUT is the total output current, and ∆VOUT is the output voltage ripple, 0.5% of VOUT (0.05 × 27.7 = 0.14 V). Then: IBATrms = (IOUT × r) / [(1 – D) × 3.46 ], = [(40 mA × 6 )× 0.6] / [(1 – 0.74) × 3.46] = 160 mA . COUT = (40 mA × 6) × 370 ns / 0.14 = 0.63 μF . Select a ceramic capacitor with a 35 or 50 V rating, X5R or X7R grade. Usually capacitance at 35 V drops significantly compared to the 0 V specification. Typically, this requires the selection of a 2.2 μF capacitor to compensate for DC voltage bias derating. 9. Select the boost diode D1 (connect between the SW pins and the output). D1 should be a Schottky diode with low forward drop and junction capacitance. The diode reverse voltage rating should be greater than VOUT. A 50 V diode rating is recommended. The rms current through capacitor should be selected such that internally-generated temperature rise is limited to 10°C to 20°C. The rms current through COUT is given by: ICOUTrms = IOUT × [(D+r2 / 12) / (1 – D)] 1/2 , The diode DC current rating should be greater than IOUT and the peak repetitive current rating should be greater than (10) IBAT + ∆IL / 2. where r = ∆IL / IBAT = 0.554 mA /0.923 mA = 0.6. 10. Select the compensation capacitor CC (connect between COUT should have an rms current rating greater than: (40 mA × 6 )× {[0.74 + (0.36 / 12)]/(1–0.74)}1/2 (12) the COMP pin and ground. Typically, use a 0.1 to 0.47 μF = 0.48 A. capacitor for stability. 8. Select input capacitor CBAT (connect to battery input), given: CBAT = ∆IL / (VBAT(min) × fSW × ∆VINripple , High Output Current Operation LED strings can be paralleled for higher current. The A8504 (11) can sink up to 40 mA through each sink. These outputs can be connected together with various possibilities for higher current where ∆VINripple is the input ripple voltage, which can be assumed to be 1% of VBAT. Then: as shown in figure 7. As an example, for an application with up CIN = 0.554 mA/(8 × 2 MHz × 0.08) = 0.4 μF . to 50 mA using 3 parallel strings: LED1 connected with LED2, Select a 1 μF or higher, 25 or 35 V, ceramic capacitor, X5R or X7R grade. ILED(max) Quantity of Strings SEL1 SEL2 SEL3 25 25 25 25 25 25 25 25 50 50 50 50 100 100 200 8 7 6 5 4 3 2 1 4 3 2 1 2 1 1 H L H L H L H L H H H H H H H H H L L H H L L H L H L H H H H H H H L L L L H H L L H L H LED1 LED3 with LED4, and LED5 with LED6; LED7 and LED8 open; SEL1 and SEL3 set logic high, and SEL2 set low. LED2 NC LED3 NC NC LED4 NC NC NC LED5 NC NC NC NC LED6 LED7 LED8 NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC Connect Connect Connect Connect Connect Connect Connect Connect Connect NC NC NC NC NC NC NC NC Connect Connect Connect NC NC NC NC NC NC Connect NC NC Connect Figure 7. LED strings can be combined to allow various maximum current levels to be applied. The “Connect” notes indicate LED strings connected together. Allegro MicroSystems, Inc. 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 12 A8504 WLED/RGB Backlight Driver for Medium Size LCDs Typical Application Circuits A typical application circuit for dimming an LCD monitor backlight with multiple LED strings is shown in figure 1. Figure 8 shows two dimming methods: digital PWM control (PWM signal on the PWM pin) and analog PWM control, with the analog signal, VA , applied to the ISET pin through a resistor, RA. ISET RISETP RISET Q1 The current flowing through RA can be calculated as: IA = VA/ RA . Figure 9. Configuration for 1000:1 dimming. This current changes the reference current, ISET, as follows: 100 ISET = VSET / RSET – (VA – VSET) / RA . LED current can be changed by changing VA. ISET can be changed in the range from 40 μA to 100 μA. Application Circuit for 1000:1 Dimming Level A wider dimming range can be achieved by changing the reference current, ISET, while using PWM dimming. For higher output, current levels turn on Q1. RISET and RISETP set the 100% current level. This current level can be set to 45 mA, and then it can be dimmed by applying 100% to 0.25% duty cycle on the PWM pin. The reference current can be reduced by turning off Q1. LED current can be dimmed to 18 mA by reducing reference current through ISET pin. This provides 1000:1 combined dimming level range. Figure 10 shows the accuracy, ErrLEDX , results using this circuit. 85 80 75 0.1 SW SW COUT OVP PWM GND SKIP AGND COMP FSET 100.0 Figure 10. Typical accuracy, normalized to the 100% current level, versus dimming level, with FPWM = 100 Hz. ROVP VIN 1.0 10.0 Dimming Level (%) VOUT CIN RFSET 90 VBAT 24 V VIN 5 V ±10% CC Accuracy (%) 95 A8504 PGND SEL3 VIN SEL2 RA VA RISET ISET SEL1 LED2 LED1 LED3 LED5 LED7 LGND LED8 LED6 LED4 Figure 8. Typical application circuit for PWM dimming, using digital PWM (on the PWM pin). Allegro MicroSystems, Inc. 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 13 A8504 WLED/RGB Backlight Driver for Medium Size LCDs VBAT 24 V VIN 5 V ±10% CIN CBAT VIN ROVP SW SW COUT OVP PWM GND SKIP AGND A8504 COMP CC VOUT PGND SEL3 FSET VIN SEL2 RFSET SEL1 ISET LED1 LED8 LED7 LED6 LED5 LGND LED4 LED3 LED2 RISET Figure 11. Typical application circuit for PWM dimming, using digital PWM (on the PWM pin). Showing configuration of 16 WLEDs at 160 mA, in two strings of 8 LEDs each. VIN 5 V ±10% VBAT 24 V CIN PWM VIN L1 10 μH D1 CBAT ROVP SW SW VOUT All ESD capacitors across LED arrays are 0.1 μF COUT 2.2 μF OVP SKIP PGND COMP CC 0.1 μF A8504 FSET RFSET RISET SEL3 AGND GND SEL2 ISET LED1 VIN SEL1 LED8 LED7 LED6 LED5 LGND LED4 LED3 LED2 Figure 12. Typical application circuit for LED modules with ESD capacitors. Allegro MicroSystems, Inc. 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 14 A8504 WLED/RGB Backlight Driver for Medium Size LCDs PCB Layout Guidelines The A8504 evaluation board provides a useful model for designing application circuit layouts. The following guidelines should be observed: • Place the supply bypass capacitor, C8, close to the VIN pin and the ground plane. • Route analog ground, digital signal ground, LED ground (LGND pin), and power ground (PGND pin) separately. Connect all these grounds at the pad for the exposed thermal pad under the A8504, serving as a star ground. • Place the input capacitors, C2 and C7, the inductor, L1, the boost diode D1, and the internal MOSFET and output capaci- L1 tor, C4, so that they form the smallest loop practical. Avoid long traces for these paths. • Place the RISET, RFSET, and OVP resistors and the compensation capacitor, C5, close to the ISET, FSET, OVP, and COMP pins, respectively. • Provide a substantial solder pad under the exposed thermal pad on the bottom side of the A8504, to provide good thermal conduction. Connect the PCB solder pad to the PCB ground plane with multiple thermal vias. For a thermal via specification, please refer to JEDEC guidelines. • For best thermal performance, avoid thermal stresses. VBAT CBAT VIN COUT CIN VOUT D1 22 OVP 23 SW 24 25 AGND SW SEL2 18 17 16 15 14 13 RPWM LED4 LED2 LED6 LED1 LED8 SEL1 12 RISET SEL3 A8504 GND 8 RFSET ISET LED3 7 FSET LGND 6 COMP LED7 5 21 20 PWM GND 19 11 4 ROVP PGND SKIP LED5 3 PAD PGND 10 2 9 1 CC VIN 26 GND Figure 13. Schematic diagram of A8504 typical application circuit and composite view of typical PCB layout. In the composite view, the red line superimposed represents the current loop during switch on-time (return through the A8504 device and the PCB ground plane). The green line represents the current loop during off-time. Both of these loops should be designed to be as short as practicable. Allegro MicroSystems, Inc. 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 15 A8504 WLED/RGB Backlight Driver for Medium Size LCDs Figure 14. A8504 typical PCB layout silkscreen layer. Figure 15. A8504 typical PCB layout top signal layer (left) and bottom ground plane layer (right) Recommended Components Table (for application shown in figure 1) Component Capacitor Capacitor Capacitor Diode IC Reference Designator CBAT COUT CIN, CC D1 A8504 Inductor L1 Resistor Resistor Resistor RISET RFSET ROVP Value 2.2 μF / 50 V 2.2 μF / 50 V 0.1 μF / 6.3 V 60 V / 1.5 A – 10 μH 4.7 μH 4.7 μH 14.3 kΩ 24 kΩ 270 kΩ Part Number Vendor TDK TDK IR 10MQ060NTRPBF A8504 SLF6028T-100M1R3-PF VLS4012T-4R7M1R1 NR4012T4R7M International Rectifier Allegro MicroSystems TDK TDK Taiyo Yuden Allegro MicroSystems, Inc. 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 16 A8504 WLED/RGB Backlight Driver for Medium Size LCDs 22 OVP 23 SW 24 SW 25 VIN 26 AGND Pin-out Diagram PGND 1 21 PGND SKIP 2 20 PWM COMP 3 FSET 4 ISET 5 17 SEL2 GND 6 16 SEL1 LED1 7 15 LED2 19 GND LED4 14 LED6 13 18 SEL3 LED8 12 LGND 11 LED7 10 9 LED5 LED3 8 EP (Top View) Terminal List Table Number Name 1 PGND 2 SKIP 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 COMP FSET ISET GND LED1 LED3 LED5 LED7 LGND LED8 LED6 LED4 LED2 SEL1 SEL2 SEL3 GND 20 PWM 21 PGND 22 OVP 23 24 25 26 – SW SW VIN AGND EP Description Power ground pin. Reduces boost switching frequency in case of light load to improve frequency. Normally, this pin should be low; when high, fSW is divided by 4. Compensation pin; connect external compensation network for boost converter. Sets boost switching frequency. Connect RFSET from FSET to GND to set frequency. Range for RFSET is 13 to 40 kΩ. Sets 100% current through LED string. Connect RISET from ISET to GND. Range for RISET is 8.45 to 30 kΩ. Connect to AGND. LEDx capable of 45 mA. Power ground pin for LED current sink. LEDx capable of 45 mA. SEL1, SEL2, and SEL3 decide active LED strings. Connect to AGND. On/off and on/off LED current control with external PWM. Apply logic level PWM for PWM controlled dimming mode. When unused, connect to AGND. Power ground pin. Connect to this pin to output capacitor +Ve node through a resistor to enable OVP (overvoltage protection). Default OVP level with 0 Ω resistor is 30 V, and it can be programmed up to 47 V. DMOS drain node. Input supply for the IC. Decouple with a 0.1 μF ceramic capacitor. Circuit ground pin. Exposed pad. Electrically connected to PGND and LGND; connect to PCB copper plane for heat transfer. Allegro MicroSystems, Inc. 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 17 A8504 WLED/RGB Backlight Driver for Medium Size LCDs Package EC, 4 × 4 mm 26-Pin QFN/MLP 0.20 4.00 1 2 0.40 26 26 0.95 A 1 2 C 1.10 4.00 4.00 1.23 Top View 2.45 4.00 27X D SEATING PLANE 0.08 C 0.20 C PCB Layout Reference View 0.75 0.40 0.40 B 1.23 1.10 2 1 26 2.45 Bottom View All dimensions nomianl, not for tooling use (reference JEDEC MO-220WGGE) Dimensions in millimeters Exact case and lead configuration at supplier discretion within limits shown A Terminal #1 mark area B Exposed thermal pad (reference only, terminal #1 identifier appearance at supplier discretion) C Reference land pattern layout (reference IPC7351 QFN40P400X400X80-29M) All pads a minimum of 0.20 mm from all adjacent pads; adjust as necessary to meet application process requirements and PCB layout tolerances; when mounting on a multilayer PCB, thermal vias at the exposed thermal pad land can improve thermal dissipation (reference EIA/JEDEC Standard JESD51-5) D Coplanarity includes exposed thermal pad and terminals Copyright ©2007, Allegro MicroSystems, Inc. The products described here are manufactured under one or more U.S. patents or U.S. patents pending. Allegro MicroSystems, Inc. reserves the right to make, from time to time, such departures from the detail specifications as may be required to permit improvements in the performance, reliability, or manufacturability of its products. Before placing an order, the user is cautioned to verify that the information being relied upon is current. Allegro’s products are not to be used in life support devices or systems, if a failure of an Allegro product can reasonably be expected to cause the failure of that life support device or system, or to affect the safety or effectiveness of that device or system. The information included herein is believed to be accurate and reliable. However, Allegro MicroSystems, Inc. assumes no responsibility for its use; nor for any infringement of patents or other rights of third parties which may result from its use. For the latest version of this document, visit our website: www.allegromicro.com Allegro MicroSystems, Inc. 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 18