SERIES FCB-205 Tyco Electronics Mid-Range Military/Aerospace Relays 5 AMPERES, DPDT VE3D6 O R P L AP -R-835 ● HERMETICALLY SEALED ● ALL WELDED CONSTRUCTION ● BALANCED FORCE ● PERMANENT MAGNET DRIVE ● CONTACTS RATED LOW LEVEL ● TO 5 AMPS 28 VDC AND 115/200 VAC QPalified to MIL Qu 400 Hz , 3 PHASE. ● WEIGHT .54 OUNCES MAX. (15.4 GRAMS) The Series FCB-205 relay is a polarized single-side stable design, where the flux from a permanent magnet provides the armature holding force in the deactivated state, and its flux path is switched and combined with the coil flux in the operated state. This results in appreciably increased contact pressure in both states over that of a spring return nonpolar design. We also manufacture other forms of the FCB relay: FCB-405: 5 AMP 4PDT RELAY FCB-310: 10 AMP 3PDT RELAY CONTACT RATING-AMPERES Ratings Are Continuous Duty TYPE OF LOAD LIFE (MIN.) CYCLES X 103 Resistive Inductive Motor Lamp 100 20 100 100 28 VDC 5 3 2 1 115VAC 400Hz 115/200VAC 400 Hz, 30 5 5 3 1 5 5 3 1 * 60 Hz LOADS RATED FOR 10,000 OPERATIONS Low Level Switching Capability: With contacts operating a load of 10 to 50 microamperes at 10 to 50 millivolts, the contact resistance miss detection level shall be 100 ohms max. Cycling rate is 1 to 12 per second, for 100,000 operations. OVERLOAD CURRENT 20 AMPS DC, 30AMPS 400Hz RUPTURE CURRENT 25 AMPS DC, 40 AMPS 400Hz CONTACT MAKE BOUNCE 1.0 MILLISECOND MAX. AT NOMINAL VOLTAGE MAX. CONTACT DROP AT 5 AMPS: INITIAL 0.100 VOLTS. END OF LIFE 0.125 VOLTS 34 SERIES FCB-205 Tyco Electronics Mid-Range Military/Aerospace Relays 5 AMPERES, DPDT COIL DATA COIL CODE 1 2 3 4 (A) 5 NOMINAL VOLTAGES 6 12 28 28 48 FREQ. Hz DC RES. (B) DC DC DC DC DC 31 Ω 125 Ω 500 Ω 500 Ω 1600 Ω A. CODE 4 COILS HAVE BACK EMF SUPPRESSION TO 42 VOLTS MAX. B. DC COIL RESISTANCE ± 10% AT 25˚C; C. RELAY WILL STAY IN PICKUP STATE DOWN TO MUST HOLD VOLTAGES SHOWN. OVER TEMPERATURE RANGE DROPOUT OR MUST HOLD PICKUP OR BELOW VOLTS ABOVE VOLTS VOLTAGE (C) 4.5 9.0 18.0 18.0 36.0 0.3 0.75 1.5 1.5 2.5 2.5 4.5 7.0 7.0 14.0 D. MAX. OVERVOLTAGE: 6 & 12 VDC COILS 120% OF NOMINAL; ALL OTHERS 110% OF NOMINAL. NOTE: Only DC Coil Models are QPL Approved. GENERAL SPECIFICATIONS TEMPERATURE RATING: ALTITUDE: SHOCK:* VIBRATION, SINUSOIDAL:* Z, Y, & X ENCLOSURES W & M ENCLOSURES (STUD MTG.) T ENCLOSURE (SOCKET MOUNTED IN TRACK) Z, Y, & X ENCLOSURES W & M ENCLOSURES T ENCLOSURE IN TRACK VIBRATION, RANDOM: * DIELECTRIC STRENGTH AT SEA LEVEL: Z, Y & X ENCLOSURES T, W & M ENCLOSURES ALL CIRCUITS TO GROUND AND CIRCUIT TO CIRCUIT. COIL TO GROUND DIELECTRIC STRENGTH AT 80,000 FEET: INSULATION RESISTANCE: -70˚C TO + 125˚C 300,000 FEET 200 g FOR 6 mS 100 g FOR 6 mS 50 g FOR 11 mS 0.12 DA 10 TO 70 Hz 30 g 70-3000Hz 0.12 DA 10 TO 57 Hz 20 g 57-3000Hz 0.06DA 10 TO 57 Hz 10 g 57 TO 500 Hz 20 g 500 TO 3000 Hz 0.4 g2/Hz 50-2000Hz 0.2 g2/Hz 50-2000Hz 1000 V rms 1000 V rms 250 V rms 100 MΩ MINIMUM INITIAL (500 VDC) AFTER LIFE OR ENVIRONMENTAL TESTS 50 MΩ MINIMUM OPERATE TIME AT NOMINAL VOLTAGE: 4 ms OR LESS RELEASE TIME AT NOMINAL VOLTAGE: 4 ms OR LESS * Max. contact opening under vibration or shock 10 microseconds 35 SERIES FCB-205 Tyco Electronics Mid-Range Military/Aerospace Relays 5 AMPERES, DPDT Below are shown the standard terminal types and the enclosures available. Specify the assembly as indicated under How To Order. Dimensions are shown in inches ± .010 and (Millimeters ± .25). TERMINALS Socket Pin Terminals CODE "A" Socket Pins Gold Plated. Polarizing pin tin/lead plated .050 ± .005 .170 (1.27 ± (.13) (4.32) Silicone Rubber Gasket .200 (5.08) CODE Solder Pin Terminals "B" All Terminals Tin/Lead Plated .170 (4.32) .200 (5.08) +X1 +X1 .040 ± .001 Dia Pin (1.02 ± .02) 8 Places BLUE BEAD 90˚ Solder Pins All Pins Bright Acid Tin/lead .150± .015 (3.81) BLUE BEAD CODE "Z" All Enclosures have Cupro-Nickel Cans bright acid tin/lead plated after assembly to terminal headers. Dimensions: Inches ± .010 (mm ± .25) Enclosure "T" is for use with track mounted sockets and requires socket pin terminals, but no gasket. The gasket is included in the socket assembly. CODE "X" .141 (3.58) .640 Max (16.26) FULL R 4 PLCS .640 Max (16.26) FULL R 4 PLCS .410 Max. (10.41) .156 (3.96) .025 (.64) .810 Max. (20.57) 1.078 (27.38) 1.062 (26.92) .133 (3.38) .410 Max. (10.4) .312 (7.92) 1.280 Max. (32.57) ENCLOSURES .312 (7.92) +X1 BLUE BEAD CODE "Y" .810 Max. (20.57) .040± .020 R TYP. .150± .015 .210 (3.81) (5.33) .150 BLUE BEAD (3.81) .040 ± .001 Dia Pin (1.02 ± .02) 8 Places .040 ± .002 Dia Pin (1.02 ± .02) 8 Places .640 MAX. (16.26) .150 (3.81) .040 ± .002 Dia Pin (1.02 ± .02) 8 Places -X2 -X2 -X2 .065 DIA (1.65) .210 (5.33) .050 ± .002 (1.27 ± .05) polarizing pin .050 ± .002 (1.27 ± .05) polarizing pin CODE "H" CODE Solder Hook Terminals "C" Hook Terminals Tin/Lead Plated .133 (3.38) CODE "W" CODE "T" .810 Max. (20.57) .410 Max. (10.41) .080 ±.005 (2.03 ± .13) .500 (12.7) .224 (5.69) 4-40 UNC-2A 2 Studs * .640 MAX. (16.26) .375 (9.52) .693 MAX. (17.6) .032 (.79) *Metric threads available,To specify use M in place of W .410 Max. (10.4) 1.280 Max. (32.51) .810 Max. (20.57) .410 Max. (10.41) .055 ±.005 (1.38 ± .13) .320 (8.13) .810 Max. (20.57) 1.062 (26,92) 1.078 (27.38) M83536/2-028 (REFERENCE ONLY) .025 (.64) 36 .158 ±.005 ** (4.01 ± .13) .055 ±.005 (1.38 ± .13) .110 ±.005 (2.79 ± .13) NOTE: FOR USE WITH TRACK MOUNT PER MIL-R-6106/23 ** MEASURED FROM SURFACE OF HEADER SERIES FCB-205 Tyco Electronics Mid-Range Military/Aerospace Relays 5 AMPERES, DPDT TERMINAL WIRING DC COILS TRANSIENT SUPPRESSION POLARIZING PIN 3 - X2 POLARIZING PIN 2 + X1 + 1 B - X2 3 2 1 + A X1 B A + BLUE BEAD BLUE BEAD NOTE: Polarity must be observed with DC coil supply. Relay is polarized with a permanent magnet and will not operate or be damaged by reverse polarity. TERMINAL LAYOUT .150 Typ (3.81) Diodes used in transient suppression and in AC rectifier circuits have peak inverse voltage rating of 600 VDC minimum. Zener diodes have a minimum rating of 1 watt. .075 (1.90) 3 Polarizing Pin -X2 2 1 B A Terminal designations are for reference only and do not appear on the header. .075 (1.90) +X1 Blue Bead .150 Typ (3.81) HOW TO ORDER FCB-205- A Y 4 (EXAMPLE) RELAY TYPE TERMINALS (Socket Pins) ENCLOSURE (With Flanges) COIL (28 VDC With Transient Suppression). NOTE: Only DC coil models are QPL Approved 37