ETC TXM-869-ES

TXM-869-ES
TXM-916-ES
WIRELESS MADE SIMPLE ®
ES SERIES TRANSMITTER DATA GUIDE
DESCRIPTION
Housed in a tiny SMD package, the ES Series offers
0.510"
an unmatched combination of features, performance,
and cost-effectiveness. The ES utilizes an advanced
FM / FSK-based synthesized architecture to provide
superior performance and noise immunity when
compared to AM / OOK solutions. An outstanding
0.630" RF MODULE
TXM-916-ES
56kbps maximum data rate and wide-range analog
LOT 1000
capability make the ES Series equally at home with
digital data or analog sources. A host of useful
features including PDN, LADJ, low voltage detect, and
a clock source are provided. The ES operates in the
0.125"
900MHz band, which in North America allows an
unlimited variety of applications, including data links,
audio links, home and industrial automation, security, Figure 1: Package Dimensions
remote control / command, and monitoring. Like all Linx modules, the ES Series
requires no tuning or external RF components (except an antenna).
FEATURES
„
„
„
„
„
„
„
„
Ultra-compact SMD package
FM / FSK modulation
Wide bandwidth (20Hz to 28kHz)
Very low current consumption
Data rates to 56,000bps
User power-down input
Low-voltage detect output
Microprocessor clock output
„ No production tuning
„ No external RF components
needed
„ Precision-frequency synthesized
architecture
„ Direct interface to analog and
digital sources
„ Excellent cost / performance ratio
APPLICATIONS INCLUDE
„
„
„
„
„
„
„
„
„
„
„
Wireless Data Transfer
Wireless Analog / Audio
Home / Industrial Automation
Keyless Entry
Remote Control
Fire / Security Alarms
Wireless Networks
Remote Status Sensing / Telemetry
Long-Range RFID
RS-232 / 485 Data Links
Voice / Music Links / Intercom
ORDERING INFORMATION
PART #
DESCRIPTION
TXM-869-ES
ES Series Transmitter 869MHz
TXM-916-ES
ES Series Transmitter 916MHz
RXM-869-ES
ES Series Receiver 869MHz
RXM-916-ES
ES Series Receiver 916MHz
EVAL-***-ES
Basic Evaluation Kit
MDEV-***-ES
Master Development System
*** = Frequency
Receivers are supplied in tubes of 40 pcs.
Revised 1/28/08
ELECTRICAL SPECIFICATIONS
Parameter
Designation
Min.
ABSOLUTE MAXIMUM RATINGS
Typical
Max.
Units
Notes
Supply voltage VCC
Any Input or Output Pin
Operating Temperature
Storage Temperature
Soldering Temperature
POWER SUPPLY
Operating Voltage
VCC
2.1
3.0
4.0
VDC
Supply Current
ICC
5.5
7.0
8.5
mA
–
–
Power-Down Current
IPDN
–
90.0
–
µA
7
TRANSMIT SECTION
Transmit Frequency:
–
916.48
–
MHz
TXM-869-ES
–
869.85
–
MHz
4
–
-60
–
+60
kHz
1
PO
-4
0
+4
dBm
2,3
Center Frequency Accuracy
Output Power
Output Power Control Range
Harmonic Emissions
4
–
–
65
–
dB
2,3,7
PH
–
-55
-47
dBc
2
–
90
110
130
kHz
5
5
–
–
75
130
kHz
Data Rate
TXM-869-ES
–
200
–
56,000
bps
7
Analog/Audio Bandwidth
–
20
–
28,000
Hz
6,7
Logic Low
VIL
0.0
–
0.4
VDC
8
Logic High
VIH
3.0
–
5.2
VDC
8
These performance parameters are
based on module operation at 25°C
from a 3.0VDC supply unless
otherwise noted. Figure 2 illustrates
the connections necessary for
testing and operation. It is
recommended all ground pins be
connected to the ground plane.
Data Input:
–
0.0
–
0.7
VDC
–
Logic High
–
1.5
–
VCC
VDC
–
Analog Input
–
0.0
–
5.0
VP-P
9
ROUT
–
50
–
Ω
7
Transmitter Turn-On Time
–
0.1
0.5
1.5
mSec
7,10
Max. Time Between Transitions
–
–
–
5.0
mSec
7,11
1
2
3
4
5
10
9
8
7
6
TYPICAL PERFORMANCE GRAPHS
ANTENNA PORT
TIMING
ENVIRONMENTAL
Operating Temperature Range
–
0
–
+70
°C
7
LADJ to GND (kΩ)
40
RF Output Impedance
Table 1: ES Series Transmitter Specifications
IN
35
30
1
25
OUT
20
15
-10
-8.0
Notes
1. Center frequency measured while modulated with a 0-5V square wave.
2. Into a 50-ohm load.
3. LADJ open.
4. Maximum power when LADJ open, minimum power when LADJ grounded.
5. DATA pin modulated with a 0-5V square wave.
6. The audio bandwidth is wide to accommodate the needs of the data slicer.
7. Characterized, but not tested.
8. The ES is optimized for both 0-5V and 0-3V modulation when sending digital data.
9. Analog signals, including audio, should be AC-coupled.
10. Time to transmitter readiness from the application of power to VCC or PDN going high.
11. Maximum time without a data transition.
-6.0 -4.0 -2.0 -1.0
RF Output Attenuation (dB)
-0.4
-0.2
Figure 3: Level Adjust Attenuation
2
This product incorporates numerous static-sensitive components.
Always wear an ESD wrist strap and observe proper ESD handling
procedures when working with this device. Failure to observe this
precaution may result in module damage or failure.
CH1 1.66V
CH2 100mV
250uS
Figure 4: Square-Wave Modulation Linearity
Tx VCC/PDN
Tx VCC/PDN
1
1
*CAUTION*
Page 2
PDN
ANT
GND
LADJ
VCC LO_V_D
GND /CLK SE
DATA
/CLK
Figure 2: Test / Basic Application Circuit
Power-Down Input:
Logic Low
VDC
VDC
°C
°C
PERFORMANCE DATA
Frequency Deviation
TXM-916-ES
to
+4.0
to VCC + 0.5
to
+70
to
+90
for 15 seconds
*NOTE* Exceeding any of the limits of this section may lead to permanent
damage to the device. Furthermore, extended operation at these maximum
ratings may reduce the life of this device.
FC
TXM-916-ES
-0.3
-0.5
0
-40
+216°C
RX Data
Rx Demodulated Analog Data
2
CH1 2.00V
CH2 500mV
100uS
Figure 5: Tx Powerup to Valid Rx Analog
2
CH1 2.00V
CH2 2.00V
1mS
Figure 6: Tx Powerup to Valid Rx Data
Page 3
PIN ASSIGNMENTS
MODULE DESCRIPTION
1
2
3
4
5
PDN
ANT
LADJ
GND
VCC LO_V_D
GND /CLK SE
DATA
/CLK
10
9
8
7
6
The TXM-***-ES module is a single-channel transmitter designed for the wireless
transfer of digital or analog information over distances of up to 1,000 feet
outdoors and up to 500 feet indoors. It is based on a high-performance
synthesized architecture. FM / FSK modulation is utilized to provide superior
performance and noise immunity over AM-based solutions. The ES Series is
incredibly compact and cost-effective when compared with other FM / FSK
devices. Best of all, it is packed with many useful features and capabilities that
offer a great deal of application flexibility to the designer. Some of these features,
which will be discussed in depth in this data guide, are:
/CLK Output (use for an external micro-controller)
LO_V_DET (low-voltage detection)
Figure 7: ES Series Transmitter Pinout (Top View)
LADJ
PIN DESCRIPTIONS
Pin #
Name
Description
1
PDN
Power Down. Pulling this line low will place the transmitter
into a low-current state. The module will not be able to
transmit a signal in this state.
The ES Series is offered in the 902-928MHz band, which is free from the legal
restrictions of the lower 260-470MHz band. This gives the designer much more
freedom in the types of applications that can be designed. The 869.85MHz
version allows for the same freedom of design in European applications.
RF Amplifier
Precision
Crystal
Data In
2
LADJ
Level Adjust. This line can be used to adjust the output
power level of the transmitter. Connecting to Vcc will give
the highest output, while placing a resistor to GND will
lower the output level (see Figure 4 on Page 3).
(adjust the RF output power)
/CLK SEL
LC
Filter
PLL Frequency
Synthesizer
Frequency Divider
256 / 1,024
3
VCC
Supply Voltage
Figure 8: ES Series Transmitter Block Diagram
4
GND
Analog Ground
THEORY OF OPERATION
5
DATA
Analog or Digital Data Input
6
/CLK
Divided Clock Output
7
/CLK SEL
Clock Frequency Selection. Logic low selects divide by
256, logic high selects divide by 1,024.
8
LO_V_D
Low Voltage Detect. This line goes low when VCC is less
than 2.15V.
9
GND
Analog Ground
10
ANT
50-ohm RF Output
Antenna Port
/CLK Output
The ES Series FM / FSK transmitter is capable of generating 1mW of output
power into a 50-ohm load while suppressing harmonics and spurious emissions
to within legal limits. The transmitter is comprised of a VCO and a crystalcontrolled frequency synthesizer. The frequency synthesizer, referenced to a
precision crystal, locks the VCO to achieve a high-Q, low phase-noise oscillator.
The transmitter operates by directly modulating the crystal with the baseband
signal present on the DATA line. Pulling the crystal in this manner achieves the
desired deviation and linearity. If the transmitter’s VCO were modulated, the
frequency synthesizer would track out much of the deviation within the
bandwidth of the loop filter (this is a common limitation of most synthesized FM
transmitters). The carrier is then amplified and filtered before being output on the
50-ohm ANT line.
The frequency of the Divided Clock output is determined by the state of the Clock
Frequeny Selection line. A low on the Select line will generate a signal on the
clock output that is the center frequency divided by 256, a high will be the center
frequency divided by 1,024.
Page 4
Page 5
When the ES is used with a microcontroller, the divided clock output (/CLK)
saves cost and space by eliminating the need for a crystal or other frequency
reference for the microprocessor. This line is an open collector output, so an
external pull-up resistor (RL) should be connected between this line and the
positive supply voltage. The value of RL is calculated using two factors:
1) Determine the clock frequency (fCLKOUT). If /CLK SE is open, the /CLK output
will be the Tx center frequency (in MHz) divided by 1,024; if /CLK SEL is
grounded, it will be /256.
2) Determine the load capacitance of the PCB plus the microcontroller’s input
capacitance (CLD in pF).
Using these two factors, the value of RL can be easily calculated:
“/256” RL = 1000/(fCLKOUT*8*CLD)
“/1024” RL = 1000/(fCLKOUT*8*CLD)
Example:
Example:
For /256: 1000/((916.48/256)x8x5)=6.98kΩ For /1024: 1000/((916.48/1024)x8x5)=27.9kΩ
USING LADJ
The transmitter’s output power can be externally adjusted by approximately
-65dBm using the LADJ line. This eliminates the need for external attenuation
and allows the transmitter’s power to be easily adjusted for range control, lower
power consumption, or to meet legal requirements. This line can also be
modulated to allow the ES to operate as an AM transmitter; however, this is not
recommended since the ES receiver is designed only for FM / FSK recovery and
the performance and noise immunity advantages of FM would be lost.
When the LADJ line is open, the output power will be at its maximum and the
transmitter will draw 7mA typically. When LADJ is at 0V, the output power will be
at its minimum and the transmitter will draw 3mA typically.
To set the transmit power at a particular level, simply create a voltage reference
at the LADJ line at an appropriate level to achieve the desired output power. The
easiest way to accomplish this is with an appropriate value resistor from the
LADJ line to ground. This resistor works in combination with the internal supply
pull-up to create a voltage divider. Page 3 of this data guide features a chart
showing typical resistor values and corresponding attenuation levels.
The LADJ line is very useful during FCC testing to compensate for antenna gain
or other product-specific issues that may cause the output power to exceed legal
limits. Often it is wise to connect the LADJ line to a variable resistor so that the
test lab can precisely adjust the output power to the maximum threshold allowed
by law. The resistor’s value can then be noted and a fixed resistor substituted for
final testing. Even in designs where attenuation is not anticipated, it is a good
idea to place a resistor pad connected to LADJ so that it can be used if needed.
For more sophisticated designs, LADJ may also be controlled by a DAC or digital
potentiometer to allow precise and digitally variable output power control.
In any case where the voltage on the LADJ line may fall below 1.5VDC, a lowvalue ceramic capacitor (200 to 4,700pF) must be placed from the module’s
power supply to the LADJ pin. This is necessary to meet the module’s minimum
enable voltage at start-up.
Page 6
USING THE PDN PIN
The Power Down (PDN) line can be used to power down the transmitter without
the need for an external switch. This line has an internal pull-up, so when it is
held high or simply left floating, the module will be active.
When the PDN line is pulled to ground, the transmitter will enter into a lowcurrent (<95µA) power-down mode. During this time, the transmitter is off and
cannot perform any function. The startup time coming out of power-down will be
the same as applying VCC.
The PDN line allows easy control of the transmitter state from external
components, such as a microcontroller. By periodically activating the transmitter,
sending data, then powering down, the transmitter’s average current
consumption can be greatly reduced, saving power in battery operated
applications.
USING THE LO_V_D PIN
In many instances, the transmitter may be employed in a battery-powered
device. In such applications, it is often useful to be able to sense a low-battery
condition, either to signal the need for battery replacement or to power down
components that might otherwise operate unpredictably. Normally, this
supervisory function would require additional circuitry, but the ES Series
transmitter includes the function on-board.
The Low Voltage Detect line (LO_V_D) will transition low when the supply
voltage to the transmitter falls below a typical threshold of 2.15VDC. This output
can be tied directly to the module’s PDN line to shut off the transmitter, or used
to indicate the low voltage condition to an external circuit or microprocessor. The
output could also be used to provide a visual indication of the low power
condition via a LED, although a buffer transistor would generally be required to
provide an adequate drive level.
The output can also be monitored in applications with a power supply as a
safeguard against brownout conditions.
POWER SUPPLY REQUIREMENTS
The module does not have an internal voltage
regulator; therefore it requires a clean, well-regulated
power source. While it is preferable to power the unit
from a battery, it can also be operated from a power
supply as long as noise is less than 20mV. Power
supply noise can affect the transmitter modulation;
therefore, providing a clean power supply for the
module should be a high priority during design.
Vcc TO
MODULE
10Ω
Vcc IN
+
USING THE DIVIDED CLOCK OUTPUT (/CLK)
10μF
Figure 9: Supply Filter
A 10Ω resistor in series with the supply followed by a
10µF tantalum capacitor from VCC to ground will help in cases where the quality
of supply power is poor. Note that operation from 4.3 to 5.2 volts requires the
use of an external 270Ω resistor placed in series with the supply to prevent VCC
from exceeding 4.0 volts, so the dropping resistor can take the place of the 10Ω
resistor in the supply filter. These values may need to be adjusted depending on
the noise present on the supply line.
Page 7
PROTOCOL GUIDELINES
While many RF solutions impose data formatting and balancing requirements,
Linx RF modules do not encode or packetize the signal content in any manner.
The received signal will be affected by such factors as noise, edge jitter, and
interference, but it is not purposefully manipulated or altered by the modules.
This gives the designer tremendous flexibility for protocol design and interface.
Despite this transparency and ease of use, it must be recognized that there are
distinct differences between a wired and a wireless environment. Issues such as
interference and contention must be understood and allowed for in the design
process. To learn more about protocol considerations, we suggest you read Linx
Application Note AN-00160.
Errors from interference or changing signal conditions can cause corruption of
the data packet, so it is generally wise to structure the data being sent into small
packets. This allows errors to be managed without affecting large amounts of
data. A simple checksum or CRC could be used for basic error detection. Once
an error is detected, the protocol designer may wish to simply discard the corrupt
data or implement a more sophisticated scheme to correct it.
TYPICAL APPLICATIONS
USING THE ES SERIES TRANSMITTER FOR ANALOG APPLICATIONS
The ES Series is an excellent choice for sending analog information, including
audio. The ability of the ES to transmit combinations of analog and digital content
opens many new opportunities for design creativity.
Simple or complex analog signals within the specified audio bandwidth and input
levels may be connected directly to the transmitter’s DATA line. The transmitter
input is high impedance (500kΩ) and can be directly driven by a wide variety of
sources, ranging from a single frequency to complex content, such as audio.
Analog sources should provide 0V to no more than 5VP-P maximum waveform
and should be AC-coupled into the DATA line. The size of the coupling capacitor
should be large enough to ensure the passage of all desired frequencies. Since
the modulation voltage applied to the DATA line determines the carrier deviation,
distortion can occur if the DATA line is over-driven. The actual level of the input
waveform should be adjusted to achieve optimum in-circuit results.
INTERFERENCE CONSIDERATIONS
1
2
3
4
5
The RF spectrum is crowded and the potential for conflict with other unwanted
sources of RF is very real. While all RF products are at risk from interference, its
effects can be minimized by better understanding its characteristics.
Interference may come from internal or external sources. The first step is to
eliminate interference from noise sources on the board. This means paying
careful attention to layout, grounding, filtering, and bypassing in order to
eliminate all radiated and conducted interference paths. For many products, this
is straightforward; however, products containing components such as switching
power supplies, motors, crystals, and other potential sources of noise must be
approached with care. Comparing your own design with a Linx evaluation board
can help to determine if and at what level design-specific interference is present.
External interference can manifest itself in a variety of ways. Low-level
interference will produce noise and hashing on the output and reduce the link’s
overall range.
High-level interference is caused by nearby products sharing the same
frequency or from near-band high-power devices. It can even come from your
own products if more than one transmitter is active in the same area. It is
important to remember that only one transmitter at a time can occupy a
frequency, regardless of the coding of the transmitted signal. This type of
interference is less common than those mentioned previously, but in severe
cases it can prevent all useful function of the affected device.
Although technically it is not interference, multipath is also a factor to be
understood. Multipath is a term used to refer to the signal cancellation effects
that occur when RF waves arrive at the receiver in different phase relationships.
This effect is a particularly significant factor in interior environments where
objects provide many different signal reflection paths. Multipath cancellation
results in lowered signal levels at the receiver and, thus, shorter useful distances
for the link.
Page 8
0-Vcc Audio Source
PDN
ANT
LADJ
GND
VCC LO_V_D
GND /CLK SE
DATA
/CLK
10
9
8
7
6
0.1µF
Figure 10: AC Coupling An Audio Source
USING THE ES SERIES TRANSMITTER FOR DIGITAL APPLICATIONS
The ES Series transmitter is equally capable at accommodating digital data. The
transmitter input is high impedance (500k) and can be directly driven by a wide
variety of sources including microprocessors and encoder ICs.
When the transmitter will be used to transmit digital data, the DATA line is best
driven from a 3 to 5V source. The transmitter is designed to give an average
deviation of 115kHz with a 5V square wave input, and 75kHz with 3V square
wave input. Either choice will achieve maximum performance.
Data adhering to different electrical level standards, such as RS-232, will require
buffering or conversion to logic level voltages. In the case of RS-232, such
buffering is easily handled with widely available ICs, such as the MAX232, which
is used on the ES Series Master Development System. The Linx SDM-USB-QS
can be used to convert between USB compliant signals and logic level voltages.
Page 9
BOARD LAYOUT GUIDELINES
MICROSTRIP DETAILS
If you are at all familiar with RF devices, you may be concerned about
specialized board layout requirements. Fortunately, because of the care taken by
Linx in designing the modules, integrating them is very straightforward. Despite
this ease of application, it is still necessary to maintain respect for the RF stage
and exercise appropriate care in layout and application in order to maximize
performance and ensure reliable operation. The antenna can also be influenced
by layout choices. Please review this data guide in its entirety prior to beginning
your design. By adhering to good layout principles and observing some basic
design rules, you will be on the path to RF success.
The adjacent figure shows the suggested
PCB footprint for the module. The actual pad
dimensions are shown in the Pad Layout
section of this manual. A ground plane (as
large as possible) should be placed on a
lower layer of your PC board opposite the
module. This ground plane can also be critical
to the performance of your antenna, which will
be discussed later. There should not be any
ground or traces under the module on the
same layer as the module, just bare PCB.
SHORT MICROSTRIP TRACE
A transmission line is a medium whereby RF energy is transferred from one
place to another with minimal loss. This is a critical factor, especially in highfrequency products like Linx RF modules, because the trace leading to the
module’s antenna can effectively contribute to the length of the antenna,
changing its resonant bandwidth. In order to minimize loss and detuning, some
form of transmission line between the antenna and the module should be used,
unless the antenna can be placed very close (<1/8in.) to the module. One
common form of transmission line is a coax cable, another is the microstrip. This
term refers to a PCB trace running over a ground plane that is designed to serve
as a transmission line between the module and the antenna. The width is based
on the desired characteristic impedance of the line, the thickness of the PCB,
and the dielectric constant of the board material. For standard 0.062in thick FR4 board material, the trace width would be 111 mils. The correct trace width can
be calculated for other widths and materials using the information below. Handy
software for calculating microstrip lines is also available on the Linx website,
www.linxtechnologies.com.
GROUND PLANE
ON LOWER LAYER
Trace
Figure 11: Suggested PCB Layout
Board
During prototyping, the module should be soldered to a properly laid-out circuit
board. The use of prototyping or “perf” boards will result in horrible performance
and is strongly discouraged.
Ground plane
No conductive items should be placed within 0.15in of the module’s top or sides.
Do not route PCB traces directly under the module. The underside of the module
has numerous signal-bearing traces and vias that could short or couple to traces
on the product’s circuit board.
The module’s ground lines should each have their own via to the ground plane
and be as short as possible.
AM / OOK receivers are particularly subject to noise. The module should, as
much as reasonably possible, be isolated from other components on your PCB,
especially high-frequency circuitry such as crystal oscillators, switching power
supplies, and high-speed bus lines. Make sure internal wiring is routed away
from the module and antenna, and is secured to prevent displacement.
The power supply filter should be placed close to the module’s VCC line.
In some instances, a designer may wish to encapsulate or “pot” the product.
Many Linx customers have done this successfully; however, there are a wide
variety of potting compounds with varying dielectric properties. Since such
compounds can considerably impact RF performance, it is the responsibility of
the designer to carefully evaluate and qualify the impact and suitability of such
materials.
The trace from the module to the antenna should be kept as short as possible.
A simple trace is suitable for runs up to 1/8-inch for antennas with wide
bandwidth characteristics. For longer runs or to avoid detuning narrow bandwidth
antennas, such as a helical, use a 50-ohm coax or 50-ohm microstrip
transmission line as described in the following section.
Page 10
Figure 12: Microstrip Formulas
Dielectric Constant Width/Height (W/d)
Effective Dielectric
Constant
Characteristic
Impedance
4.80
4.00
1.8
2.0
3.59
3.07
50.0
51.0
2.55
3.0
2.12
48.0
Page 11
PAD LAYOUT
AUTOMATED ASSEMBLY
The following pad layout diagram is designed to facilitate both hand and
automated assembly.
For high-volume assembly, most users will want to auto-place the modules. The
modules have been designed to maintain compatibility with reflow processing
techniques; however, due to the their hybrid nature, certain aspects of the
assembly process are far more critical than for other component types.
0.065"
Following are brief discussions of the three primary areas where caution must be
observed.
Reflow Temperature Profile
0.610"
The single most critical stage in the automated assembly process is the reflow
stage. The reflow profile below should not be exceeded, since excessive
temperatures or transport times during reflow will irreparably damage the
modules. Assembly personnel will need to pay careful attention to the oven’s
profile to ensure that it meets the requirements necessary to successfully reflow
all components while still remaining within the limits mandated by the modules.
The figure below shows the recommended reflow oven profile for the modules.
0.070"
0.100"
Figure 13: Recommended PCB Layout
PRODUCTION GUIDELINES
300
The modules are housed in a hybrid SMD package that supports hand or
automated assembly techniques. Since the modules contain discrete
components internally, the assembly procedures are critical to ensuring the
reliable function of the modules. The following procedures should be reviewed
with and practiced by all assembly personnel.
Pads located on the bottom of the
module are the primary mounting
surface. Since these pads are
inaccessible during mounting,
castellations that run up the side of
the module have been provided to
facilitate solder wicking to the
module’s underside. This allows for
very quick hand soldering for
prototyping and small volume
production.
Soldering Iron
Tip
217°C
200
185°C
180°C
150
125°C
50
Castellations
0
30
60
90
120
150
180
210
240
270
300
330
360
Time (Seconds)
Figure 14: Soldering Technique
If the recommended pad guidelines have been followed, the pads will protrude
slightly past the edge of the module. Use a fine soldering tip to heat the board
pad and the castellation, then introduce solder to the pad at the module’s edge.
The solder will wick underneath the module, providing reliable attachment. Tack
one module corner first and then work around the device, taking care not to
exceed the times listed below.
Absolute Maximum Solder Times
Hand-Solder Temp. TX +225°C for 10 Seconds
Hand-Solder Temp. RX +225°C for 10 Seconds
Recommended Solder Melting Point +180°C
Reflow Oven: +220°C Max. (See adjoining diagram)
Page 12
235°C
100
Solder
PCB Pads
Recommended Non-RoHS Profile
255°C
250
Temperature (oC)
HAND ASSEMBLY
Recommended RoHS Profile
Max RoHS Profile
Figure 15: Maximum Reflow Profile
Shock During Reflow Transport
Since some internal module components may reflow along with the components
placed on the board being assembled, it is imperative that the modules not be
subjected to shock or vibration during the time solder is liquid. Should a shock
be applied, some internal components could be lifted from their pads, causing
the module to not function properly.
Washability
The modules are wash resistant, but are not hermetically sealed. Linx
recommends wash-free manufacturing; however, the modules can be subjected
to a wash cycle provided that a drying time is allowed prior to applying electrical
power to the modules. The drying time should be sufficient to allow any moisture
that may have migrated into the module to evaporate, thus eliminating the
potential for shorting damage during power-up or testing. If the wash contains
contaminants, the performance may be adversely affected, even after drying.
Page 13
ANTENNA CONSIDERATIONS
The choice of antennas is a critical
and
often
overlooked
design
consideration.
The
range,
performance, and legality of an RF link
are critically dependent upon the
antenna. While adequate antenna
performance can often be obtained by
trial and error methods, antenna
design and matching is a complex
task. A professionally designed Figure 16: Linx Antennas
antenna, such as those from Linx, will
help ensure maximum performance and FCC compliance.
Linx transmitter modules typically have an output power that is slightly higher
than the legal limits. This allows the designer to use an inefficient antenna, such
as a loop trace or helical, to meet size, cost, or cosmetic requirements and still
achieve full legal output power for maximum range. If an efficient antenna is
used, then some attenuation of the output power will likely be needed. This can
easily be accomplished by using the LADJ line or a T-pad attenuator. For more
details on T-pad attenuator design, please see Application Note AN-00150.
A receiver antenna should be optimized for the frequency or band in which the
receiver operates and to minimize the reception of off-frequency signals. The
efficiency of the receiver’s antenna is critical to maximizing range performance.
Unlike the transmitter antenna, where legal operation may mandate attenuation
or a reduction in antenna efficiency, the receiver’s antenna should be optimized
as much as is practical.
It is usually best to utilize a basic quarter-wave whip until your prototype product
is operating satisfactorily. Other antennas can then be evaluated based on the
cost, size, and cosmetic requirements of the product. You may wish to review
Application Note AN-00500 “Antennas: Design, Application, Performance”
ANTENNA SHARING
In cases where a transmitter and receiver
VDD
module are combined to form a transceiver,
Transmitter
0.1μF
it is often advantageous to share a single
Module 0.1μF
Antenna
antenna. To accomplish this, an antenna
0.1μF
GND
switch must be used to provide isolation
0.1μF
between the modules so that the full
GND
Receiver
Module
transmitter output power is not put on the
0.1μF
sensitive front end of the receiver. There
Select
are a wide variety of antenna switches that
Figure
17:
Typical
Antenna
Switch
are cost-effective and easy to use. Among
the most popular are switches from Macom and NEC. Look for an antenna
switch that has high isolation and low loss at the desired frequency of operation.
Generally, the Tx or Rx status of a switch will be controlled by a product’s
microprocessor, but the user may also make the selection manually. In some
cases, where the characteristics of the Tx and Rx antennas need to be different
or antenna switch losses are unacceptable, it may be more appropriate to utilize
two discrete antennas.
Page 14
GENERAL ANTENNA RULES
The following general rules should help in maximizing antenna performance.
1. Proximity to objects such as a user’s hand, body, or metal objects will cause an
antenna to detune. For this reason, the antenna shaft and tip should be
positioned as far away from such objects as possible.
2. Optimum performance will be obtained
from a 1/4- or 1/2-wave straight whip
mounted at a right angle to the ground
plane. In many cases, this isn’t desirable
OPTIMUM
for practical or ergonomic reasons, thus,
NOT RECOMMENDED
USEABLE
an alternative antenna style such as a
helical, loop, or patch may be utilized Figure 18: Ground Plane Orientation
and the corresponding sacrifice in performance accepted.
3. If an internal antenna is to be used, keep it away from other metal components,
particularly large items like transformers, batteries, PCB tracks, and ground
planes. In many cases, the space around the antenna is as important as the
antenna itself. Objects in close proximity to the antenna can cause direct
detuning, while those farther away will alter the antenna’s symmetry.
4. In many antenna designs, particularly 1/4-wave
VERTICAL λ/4 GROUNDED
ANTENNA (MARCONI)
whips, the ground plane acts as a counterpoise,
DIPOLE
forming, in essence, a 1/2-wave dipole. For this
ELEMENT
reason, adequate ground plane area is essential.
The ground plane can be a metal case or ground-fill
areas on a circuit board. Ideally, it should have a
GROUND
surface area > the overall length of the 1/4-wave
PLANE
VIRTUAL λ/4
radiating element. This is often not practical due to
DIPOLE
size and configuration constraints. In these
instances, a designer must make the best use of the Figure 19: Dipole Antenna
area available to create as much ground plane as
possible in proximity to the base of the antenna. In cases where the antenna is
remotely located or the antenna is not in close proximity to a circuit board,
ground plane, or grounded metal case, a metal plate may be used to maximize
the antenna’s performance.
E
λ/4
I
λ/4
5. Remove the antenna as far as possible from potential interference sources. Any
frequency of sufficient amplitude to enter the receiver’s front end will reduce
system range and can even prevent reception entirely. Switching power
supplies, oscillators, or even relays can also be significant sources of potential
interference. The single best weapon against such problems is attention to
placement and layout. Filter the module’s power supply with a high-frequency
bypass capacitor. Place adequate ground plane under potential sources of noise
to shunt noise to ground and prevent it from coupling to the RF stage. Shield
noisy board areas whenever practical.
6. In some applications, it is advantageous to
place the module and antenna away from the
main equipment. This can avoid interference
problems and allows the antenna to be
oriented for optimum performance. Always use
50Ω coax, like RG-174, for the remote feed.
CASE
NUT
GROUND PLANE
(MAY BE NEEDED)
Figure 20: Remote Ground Plane
Page 15
COMMON ANTENNA STYLES
ONLINE RESOURCES
There are literally hundreds of antenna styles and variations that can be
employed with Linx RF modules. Following is a brief discussion of the styles
most commonly utilized. Additional antenna information can be found in Linx
Application Notes AN-00100, AN-00140, and AN-00500. Linx antennas and
connectors offer outstanding performance at a low price.
Whip Style
L=
A whip-style antenna provides outstanding overall performance
and stability. A low-cost whip is can be easily fabricated from a
wire or rod, but most designers opt for the consistent
performance and cosmetic appeal of a professionally-made
model. To meet this need, Linx offers a wide variety of straight
and reduced-height whip-style antennas in permanent and
connectorized mounting styles.
234
F MHz
Where:
L = length in feet of
quarter-wave length
F = operating frequency
in megahertz
The wavelength of the operational frequency determines an
antenna’s overall length. Since a full wavelength is often quite
long, a partial 1/2- or 1/4-wave antenna is normally employed.
Its size and natural radiation resistance make it well matched to
Linx modules. The proper length for a straight 1/4-wave can be
easily determined using the adjacent formula. It is also possible
to reduce the overall height of the antenna by using a helical
winding. This reduces the antenna’s bandwidth, but is a great
way to minimize the antenna’s physical size for compact
applications. This also means that the physical appearance is
not always an indicator of the antenna’s frequency.
Specialty Styles
Loop Style
Linx offers a wide variety of specialized antenna styles.
Many of these styles utilize helical elements to reduce the
overall antenna size while maintaining reasonable
performance. A helical antenna’s bandwidth is often quite
narrow and the antenna can detune in proximity to other
objects, so care must be exercised in layout and placement.
A loop- or trace-style antenna is normally printed directly on a
product’s PCB. This makes it the most cost-effective of antenna
styles. The element can be made self-resonant or externally
resonated with discrete components, but its actual layout is
usually product specific. Despite the cost advantages, loop-style
antennas are generally inefficient and useful only for short-range
applications. They are also very sensitive to changes in layout and
PCB dielectric, which can cause consistency issues during
production. In addition, printed styles are difficult to engineer,
requiring the use of expensive equipment, including a network
analyzer. An improperly designed loop will have a high SWR at the
desired frequency, which can cause instability in the RF stage.
Linx offers low-cost planar and chip antennas that mount directly
to a product’s PCB. These tiny antennas do not require testing and
provide excellent performance in light of their small size. They
offer a preferable alternative to the often-problematic “printed”
antenna.
Page 16
®
www.linxtechnologies.com
•
•
•
•
•
Latest News
Data Guides
Application Notes
Knowledgebase
Software Updates
If you have questions regarding any Linx product and have Internet access,
make www.linxtechnologies.com your first stop. Our website is organized in an
intuitive format to immediately give you the answers you need. Day or night, the
Linx website gives you instant access to the latest information regarding the
products and services of Linx. It’s all here: manual and software updates,
application notes, a comprehensive knowledgebase, FCC information, and much
more. Be sure to visit often!
www.antennafactor.com
The Antenna Factor division of Linx offers
a diverse array of antenna styles, many of
which are optimized for use with our RF
modules. From innovative embeddable
antennas to low-cost whips, domes to
Yagis, and even GPS, Antenna Factor
likely has an antenna for you, or can
design one to meet your requirements.
www.connectorcity.com
Through its Connector City division, Linx offers a wide
selection of high-quality RF connectors, including FCCcompliant types such as RP-SMAs that are an ideal
match for our modules and antennas. Connector City
focuses on high-volume OEM requirements, which
allows standard and custom RF connectors to be offered
at a remarkably low cost.
Page 17
LEGAL CONSIDERATIONS
NOTE: Linx RF modules are designed as component devices that require
external components to function. The modules are intended to allow for full Part
15 compliance; however, they are not approved by the FCC or any other agency
worldwide. The purchaser understands that approvals may be required prior to
the sale or operation of the device, and agrees to utilize the component in keeping
with all laws governing its use in the country of operation.
When working with RF, a clear distinction must be made between what is technically
possible and what is legally acceptable in the country where operation is intended. Many
manufacturers have avoided incorporating RF into their products as a result of
uncertainty and even fear of the approval and certification process. Here at Linx, our
desire is not only to expedite the design process, but also to assist you in achieving a
clear idea of what is involved in obtaining the necessary approvals to legally market your
completed product.
In the United States, the approval process is actually quite straightforward. The
regulations governing RF devices and the enforcement of them are the responsibility of
the Federal Communications Commission (FCC). The regulations are contained in Title
47 of the Code of Federal Regulations (CFR). Title 47 is made up of numerous volumes;
however, all regulations applicable to this module are contained in Volume 0-19. It is
strongly recommended that a copy be obtained from the Government Printing Office in
Washington or from your local government bookstore. Excerpts of applicable sections are
included with Linx evaluation kits or may be obtained from the Linx Technologies website,
www.linxtechnologies.com. In brief, these rules require that any device that intentionally
radiates RF energy be approved, that is, tested for compliance and issued a unique
identification number. This is a relatively painless process. Linx offers full EMC precompliance testing in our HP / Emco-equipped test center. Final compliance testing is
then performed by one of the many independent testing laboratories across the country.
Many labs can also provide other certifications that the product may require at the same
time, such as UL, CLASS A / B, etc. Once your completed product has passed, you will
be issued an ID number that is to be clearly placed on each product manufactured.
Questions regarding interpretations of the Part 2 and Part 15 rules or measurement
procedures used to test intentional radiators, such as Linx RF modules, for compliance
with the technical standards of Part 15, should be addressed to:
Federal Communications Commission
Equipment Authorization Division
Customer Service Branch, MS 1300F2
7435 Oakland Mills Road
Columbia, MD 21046
Phone: (301) 725-1585 Fax: (301) 344-2050 E-Mail: [email protected]
International approvals are slightly more complex, although Linx modules are designed
to allow all international standards to be met. If you are considering the export of your
product abroad, you should contact Linx Technologies to determine the specific suitability
of the module to your application.
All Linx modules are designed with the approval process in mind and thus much of the
frustration that is typically experienced with a discrete design is eliminated. Approval is
still dependent on many factors, such as the choice of antennas, correct use of the
frequency selected, and physical packaging. While some extra cost and design effort are
required to address these issues, the additional usefulness and profitability added to a
product by RF makes the effort more than worthwhile.
Page 18
ACHIEVING A SUCCESSFUL RF IMPLEMENTATION
Adding an RF stage brings an exciting new
dimension to any product. It also means that
additional effort and commitment will be needed to
bring the product successfully to market. By utilizing
premade RF modules, such as the LR Series, the
design and approval process is greatly simplified. It
is still important, however, to have an objective view
of the steps necessary to ensure a successful RF
integration. Since the capabilities of each customer
vary widely, it is difficult to recommend one
particular design path, but most projects follow steps
similar to those shown at the right.
DECIDE TO UTILIZE RF
RESEARCH RF OPTIONS
ORDER EVALUATION KIT(S)
TEST MODULE(S) WITH
BASIC HOOKUP
CHOOSE LINX MODULE
INTERFACE TO CHOSEN
CIRCUIT AND DEBUG
CONSULT LINX REGARDING
ANTENNA OPTIONS AND DESIGN
LAY OUT BOARD
In reviewing this sample design path, you may
SEND PRODUCTION-READY
PROTOTYPE TO LINX
FOR EMC PRESCREENING
notice that Linx offers a variety of services (such as
antenna design and FCC prequalification) that are
OPTIMIZE USING RF SUMMARY
GENERATED BY LINX
unusual for a high-volume component manufacturer.
SEND TO PART 15
These services, along with an exceptional level of
TEST FACILITY
technical support, are offered because we recognize
RECEIVE FCC ID #
that RF is a complex science requiring the highest
caliber of products and support. “Wireless Made
COMMENCE SELLING PRODUCT
Simple” is more than just a motto, it’s our
Typical Steps For
commitment. By choosing Linx as your RF partner
Implementing RF
and taking advantage of the resources we offer, you
will not only survive implementing RF, you may even find the process enjoyable.
HELPFUL APPLICATION NOTES FROM LINX
It is not the intention of this manual to address in depth many of the issues that
should be considered to ensure that the modules function correctly and deliver
the maximum possible performance. As you proceed with your design, you may
wish to obtain one or more of the following application notes, which address in
depth key areas of RF design and application of Linx products. These
applications notes are available online at www.linxtechnologies.com or by
contacting the Linx literature department.
NOTE
APPLICATION NOTE TITLE
AN-00100
RF 101: Information for the RF Challenged
AN-00126
Considerations For Operation Within The 902-928MHz Band
AN-00130
Modulation Techniques For Low-Cost RF Data Links
AN-00140
The FCC Road: Part 15 From Concept To Approval
AN-00160
Considerations For Sending Data Over a Wireless Link
AN-00500
Antennas: Design, Application, Performance
Page 19
WIRELESS MADE SIMPLE ®
U.S. CORPORATE HEADQUARTERS
LINX TECHNOLOGIES, INC.
159 ORT LANE
MERLIN, OR 97532
PHONE: (541) 471-6256
FAX: (541) 471-6251
www.linxtechnologies.com
Disclaimer
Linx Technologies is continually striving to improve the quality and function of its products. For this reason,
we reserve the right to make changes to our products without notice. The information contained in this
Overview Guide is believed to be accurate as of the time of publication. Specifications are based on
representative lot samples. Values may vary from lot-to-lot and are not guaranteed. "Typical" parameters can
and do vary over lots and application. Linx Technologies makes no guarantee, warranty, or representation
regarding the suitability of any product for use in any specific application. It is the customer's responsibility
to verify the suitability of the part for the intended application. NO LINX PRODUCT IS INTENDED FOR USE
IN ANY APPLICATION WHERE THE SAFETY OF LIFE OR PROPERTY IS AT RISK.
Linx Technologies DISCLAIMS ALL WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. IN NO EVENT SHALL LINX TECHNOLOGIES BE LIABLE FOR ANY OF
CUSTOMER'S INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING IN ANY WAY FROM ANY DEFECTIVE
OR NON-CONFORMING PRODUCTS OR FOR ANY OTHER BREACH OF CONTRACT BY LINX
TECHNOLOGIES. The limitations on Linx Technologies' liability are applicable to any and all claims or
theories of recovery asserted by Customer, including, without limitation, breach of contract, breach of
warranty, strict liability, or negligence. Customer assumes all liability (including, without limitation, liability
for injury to person or property, economic loss, or business interruption) for all claims, including claims
from third parties, arising from the use of the Products. The Customer will indemnify, defend, protect, and
hold harmless Linx Technologies and its officers, employees, subsidiaries, affiliates, distributors, and
representatives from and against all claims, damages, actions, suits, proceedings, demands, assessments,
adjustments, costs, and expenses incurred by Linx Technologies as a result of or arising from any Products
sold by Linx Technologies to Customer. Under no conditions will Linx Technologies be responsible for
losses arising from the use or failure of the device in any application, other than the repair, replacement, or
refund limited to the original product purchase price. Devices described in this publication may contain
proprietary, patented, or copyrighted techniques, components, or materials. Under no circumstances shall
any user be conveyed any license or right to the use or ownership of such items.
© 2008 by Linx Technologies, Inc. The stylized Linx logo,
Linx, “Wireless Made Simple”, CipherLinx, and the stylized
CL logo are the trademarks of Linx Technologies, Inc.
Printed in U.S.A.