Data Sheet September 7, 2011 GigaTLynxTM Non-isolated Power Modules: 4.5Vdc – 14Vdc input; 0.7Vdc to 2Vdc, 50A Output Features Applications Distributed power architectures Intermediate bus voltage applications Industrial applications Telecommunications equipment Vin+ VIN PGOOD CI2 CI1 Compliant to RoHS EU Directive 2002/95/EC (-Z versions) Compliant to RoHS EU Directive 2002/95/EC with lead solder exemption (non-Z versions) Input voltage from 4.5Vdc to 14Vdc Output voltage programmable from 0.7 Vdc to 2.0Vdc via external resistor Output current up to 50A Tunable control loop for fast transient response True differential remote sense Negative remote On/Off logic Output voltage sequencing (EZ-SEQUENCE Output over current protection (non-latching) Over temperature protection Monotonic startup under pre-bias conditions Parallel operation with active current sharing Small size and low profile: ) (1.3 in x 0.9 in x 0.393 in (max.)) RTUNE MODULE + CO1 Wide operating temperature range [-40°C to 105°C(Ruggedized: -D), 85°C(Regular)] UL* 60950-1, 2 Ed. Recognized, CSA C22.2 No. 60950-1-07 Certified, and VDE‡ (EN60950-1, 2nd Ed.) Licensed ISO** 9001 and ISO 14001 certified manufacturing facilities CO2 CTUNE ON/OFF TM 33 mm x 22.9 mm x 10 mm (max.) Vout+ VOUT SENSE+ SEQ + TRIM+ RTrim TRIMGND SENSESENSE- nd † Description The GigaTLynxTM series of power modules are non-isolated dc-dc converters that can deliver up to 50A of output current. These modules operate over a wide range of input voltage (VIN = 4.5Vdc-14Vdc) and provide a precisely regulated output voltage from 0.7Vdc to 2.0Vdc, programmable via an external resistor. Features include remote On/Off, adjustable output voltage, over current and over temperature protection, output voltage sequencing and paralleling. The Ruggedized version (-D) is capable of operation up to 105°C and withstand high levels of shock and vibration. The Tunable LoopTM feature, allows the user to optimize the dynamic response of the converter to match the load with reduced amount of output capacitance leading to savings on cost and PWB area. * UL is a registered trademark of Underwriters Laboratories, Inc. † CSA is a registered trademark of Canadian Standards Association. VDE is a trademark of Verband Deutscher Elektrotechniker e.V. ** ISO is a registered trademark of the International Organization of Standards ‡ Document No: DS010-005 ver. 1.23 PDF name: APTS050A0X_ds.pdf Data Sheet September 7, 2011 GigaTLynxTM SMT Non-isolated Power Modules: 4.5 – 14Vdc input; 0.7Vdc to 2.0Vdc, 50A Output Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Device Symbol Min Max Unit All VIN -0.3 14 Vdc Sequencing pin voltage All VsEQ -0.3 4 Vdc Operating Ambient Temperature All TA -40 85 °C -D version TA -40 105 °C All Tstg -55 125 °C Input Voltage Continuous (see Thermal Considerations section) Storage Temperature Electrical Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. Parameter Device Symbol Min Typ Max Unit 4.5 ⎯ 14 Vdc Operating Input Voltage Vo,set ≤ 2.0 VIN Maximum Input Current All IIN,max Adc (VIN= VIN, min to VIN, max, IO=IO, max ) Inrush Transient 26 2 2 All I t Input No Load Current VO,set = 0.7Vdc IIN,No load 73.4 mA (VIN = VIN, nom, Io = 0, module enabled) VO,set = 1.8Vdc IIN,No load 136 mA All IIN,stand-by 1.3 mA Input Stand-by Current 1 A s (VIN = VIN, nom, module disabled) Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 1μH source impedance; VIN, min to VIN, max, IO= IOmax ; See Test configuration section) All Input Ripple Rejection (120Hz) All 73 50 mAp-p dB CAUTION: This power module is not internally fused. An input line fuse must always be used. This power module can be used in a wide variety of applications, ranging from simple standalone operation to an integrated part of sophisticated power architecture. To preserve maximum flexibility, internal fusing is not included; however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a surface mount, fast acting fuse (ie. Littelfuse 456030 series) with a maximum rating of 30 A (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data sheet for further information. LINEAGE POWER 2 GigaTLynxTM SMT Non-isolated Power Modules: 4.5 – 14Vdc input; 0.7Vdc to 2.0Vdc, 50A Output Data Sheet September 7, 2011 Electrical Specifications (continued) Parameter Device Symbol Min Typ Max Unit Output Voltage Set-point (VIN=VIN,nom, IO=IO, nom, Tref=25°C) All VO, set -1.0 ⎯ +1.0 % VO, set Output Voltage All VO, set -2.0 ⎯ +2.0 % VO, set All VO 0.7 2.0 Vdc (Over all operating input voltage, resistive load, and temperature conditions until end of life) Adjustment Range Selected by an external resistor Output Regulation Line (VIN=VIN, min to VIN, max) All ⎯ 5 mV Load (IO=IO, min to IO, max) All ⎯ 8 mV Temperature (Tref=TA, min to TA, max) All ⎯ 8 mV 0.5 Vdc 50 mVpk-pk Remote Sense Range All Output Ripple and Noise on nominal output (VIN=VIN, nom and IO=IO, min to IO, max Cout = 1μF ceramic//2x10μF ceramic capacitors) Peak-to-Peak (5Hz to 20MHz bandwidth) External Capacitance ⎯ All 1 TM Without the Tunable Loop ESR ≥ 1 mΩ All CO, max ⎯ ⎯ 1200 μF ESR ≥ 10 mΩ All CO, max ⎯ ⎯ 10000 μF ESR ≥ 1 mΩ All CO, max ⎯ ⎯ 20000 μF ESR ≥ 10 mΩ ⎯ 20000 μF 50A Adc With the Tunable Loop All CO, max ⎯ Output Current All Io 0 Output Current Limit Inception (Hiccup Mode ) All IO, lim ⎯ 180 ⎯ % Io Output Short-Circuit Current All IO, s/c ⎯ 5.5 ⎯ Adc VO, set = 0.7Vdc η 81.1 % VIN= 12V, TA=25°C VO,set = 1.2Vdc η 87.0 % IO=IO, max , VO= VO,set VO,set = 1.8Vdc η 90.1 % Switching Frequency All fsw (VO≤250mV) ( Hiccup Mode ) Efficiency ⎯ ⎯ 260 kHz General Specifications Parameter Min Telcordia Issue 2, Method I, Case 3, Calculated MTBF (IO=IO, max, TA=40°C) ⎯ Weight Typ Max Unit 4,755,661 Hours 14.22 (0.5) g (oz.) __________________________________ TM External capacitors may require using the new Tunable Loop feature to ensure that the module is stable as well as TM getting the best transient response. See the Tunable Loop section for details. LINEAGE POWER 3 GigaTLynxTM SMT Non-isolated Power Modules: 4.5 – 14Vdc input; 0.7Vdc to 2.0Vdc, 50A Output Data Sheet September 7, 2011 Feature Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information. Parameter Device Symbol Min Typ Max Unit Input High Current All IIH 0.5 ⎯ 3.3 mA Input High Voltage All VIH 3.0 ⎯ VIN, max V On/Off Signal Interface (VIN=VIN, min to VIN, max ; open collector or equivalent, Signal referenced to GND) Logic High (On/Off pin open – Module OFF) Logic Low (Module ON) Input Low Current All IIL ⎯ ⎯ 200 µA Input Low Voltage All VIL -0.3 ⎯ 0.6 V Case 1: On/Off input is set to Logic Low (Module ON) and then input power is applied (delay from instant at which VIN =VIN, min until Vo=10% of Vo,set) All Tdelay ― 4.8 ― msec Case 2: Input power is applied for at least one second and then the On/Off input is set to logic Low (delay from instant at which Von/Off=0.3V until Vo=10% of Vo, set) All Tdelay ― 4.8 ― msec Output voltage Rise time (time for Vo to rise from 10% of Vo,set to 90% of Vo, set) All Trise ― 3.6 ― msec ― 3.0 % VO, set 125 ⎯ °C — 2 V/msec Turn-On Delay and Rise Times o (IO=IO, max , VIN = VIN, nom, TA = 25 C, ) Output voltage overshoot – Startup o IO= IO, max; VIN = 4.5 to 14Vdc, TA = 25 C Over Temperature Protection ⎯ All Tref All dVSEQ/dt to application of voltage on SEQ pin) All TsEQ-delay Tracking Accuracy All VSEQ –Vo 100 200 mV VSEQ –Vo 200 400 mV (See Thermal Consideration section) Sequencing Slew rate capability (VIN, min to VIN, max; IO, min to IO, max VSEQ < Vo) Sequencing Delay time (Delay from VIN, min Power-up (2V/ms) Power-down (1V/ms) 10 msec (VIN, min to VIN, max; IO, min - IO, max VSEQ < Vo) Input Undervoltage Lockout Turn-on Threshold Turn-off Threshold Hysteresis All All All Forced Load Share Accuracy All Number of units in Parallel All ⎯ 4.26 4.04 0.22 V V Vdc 10 % Io 5 PGOOD (Power Good) Internal pull-up, VPGOOD Overvoltage threshold for PGOOD Undervoltage threshold for PGOOD LINEAGE POWER All All All 5 112.5 87.5 V %VO, set %VO, set 4 GigaTLynxTM SMT Non-isolated Power Modules: 4.5 – 14Vdc input; 0.7Vdc to 2.0Vdc, 50A Output Data Sheet September 7, 2011 Characteristic Curves The following figures provide typical characteristics for the 12V Giga TLynx TM o 50A at 0.7Vo and at 25 C. 55 95 50 OUTPUT CURRENT, Io (A) EFFICIENCY, η (%) 90 85 Vin=12V 80 Vin=4.5V Vin=14V 75 70 0 10 20 30 40 2m/s (400LFM) Standard Part (85 C) 20 Ruggedized (D) Part (105 C) 15 55 65 75 85 95 105 VO (V) (10mV/div) OUTPUT VOLTAGE TIME, t (0.2ms /div) Figure 4. Transient Response to Dynamic Load INPUT VOLTAGE VIN (V) (5V/div) VO (V) (200mV/div) Change from 50% to 100% at 12Vin, Cext =5x47uF+ +22x330uFpolymer,CTune=330nF,RTune=100ohms OUTPUT VOLTAGE VON/OFF (V) (5V/div) VO (V) (200mV/div) 25 1.5m/s (300LFM) IO (A) (20Adiv) OUTPUT CURRENT VO (V) (10mV/div) OUTPUT VOLTAGE ON/OFF VOLTAGE OUTPUT VOLTAGE 1m/s (200LFM) 30 Figure 2. Derating Output Current versus Ambient Temperature and Airflow. TIME, t (1μs/div) LINEAGE POWER 0.5m/s (100LFM) AMBIENT TEMPERATURE, TA C Figure 1. Converter Efficiency versus Output Current. Figure 5. Typical Start-up Using On/Off Voltage (Io = Io,max). 35 O OUTPUT CURRENT, IO (A) TIME, t (2ms/div) NC 40 45 50 Figure 3. Typical output ripple and noise (VIN = 12V, Io = Io,max). 45 TIME, t (2ms/div) Figure 6. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). 5 GigaTLynxTM SMT Non-isolated Power Modules: 4.5 – 14Vdc input; 0.7Vdc to 2.0Vdc, 50A Output Data Sheet September 7, 2011 Characteristic Curves The following figures provide typical characteristics for the 12V Giga TLynx TM o 50A at 1.2 Vo and at 25 C. 55 95 50 OUTPUT CURRENT, Io (A) EFFICIENCY, η (%) 90 Vin=12V 85 Vin=14V 80 Vin=4.5V 75 70 0 10 20 30 40 Standard Part (85 C) 25 1.5m/s (300LFM) 2m/s (400LFM) Ruggedized (D) Part (105 C) 20 15 55 65 75 85 95 105 VO (V) (10mV/div) OUTPUT VOLTAGE TIME, t (0.1ms /div) Figure 10. Transient Response to Dynamic Load INPUT VOLTAGE VIN (V) (5V/div) VO (V) (500mV/div) Change from 50% to 100% at 12Vin, Cext =5x47uF+ +13x330uFpolymer,CTune=120nF,RTune=180ohms OUTPUT VOLTAGE VON/OFF (V) (5V/div) 30 1m/s (200LFM) IO (A) (20Adiv) OUTPUT CURRENT, VO (V) (10mV/div) OUTPUT VOLTAGE ON/OFF VOLTAGE OUTPUT VOLTAGE VO (V) (500mV/div) 0.5m/s (100LFM) Figure 8. Derating Output Current versus Ambient Temperature and Airflow. TIME, t (1μs/div) LINEAGE POWER 35 AMBIENT TEMPERATURE, TA C Figure 7. Converter Efficiency versus Output Current. Figure 11. Typical Start-up Using On/Off Voltage (Io = Io,max). NC O OUTPUT CURRENT, IO (A) TIME, t (2 ms/div) 40 45 50 Figure 9. Typical output ripple and noise (VIN = 12V, Io = Io,max). 45 TIME, t (2 ms/div) Figure 12. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). 6 GigaTLynxTM SMT Non-isolated Power Modules: 4.5 – 14Vdc input; 0.7Vdc to 2.0Vdc, 50A Output Data Sheet September 7, 2011 Characteristic Curves The following figures provide typical characteristics for the 12V Giga TLynx 100 OUTPUT CURRENT, Io (A) EFFICIENCY, η (%) 45 90 85 Vin=14V Vin=4.5V 80 75 0 10 20 30 40 LINEAGE POWER 25 1m/s (200LFM) 1.5m/s Standard Part (300LFM) (85 C) Ruggedized (D) Part (105 C) 20 15 2m/s (400LFM) 10 45 55 65 75 85 95 105 VO (V) (20mV/div) IO (A) (20Adiv) OUTPUT VOLTAGE Figure 17. Typical Start-up Using On/Off Voltage (Io = Io,max). 30 Figure 14. Derating Output Current versus Ambient Temperature and Airflow. TIME, t (0.1ms /div) Figure 16. Transient Response to Dynamic Load INPUT VOLTAGE VIN (V) (5V/div) VO (V) (500mV/div) Change from 50% to 100% at 12Vin, Cext =5x47uF+ +8x330uFpolymer,CTune=47nF,RTune=220ohms OUTPUT VOLTAGE ON/OFF VOLTAGE TIME, t (2 ms/div) 0.5m/s (100LFM) O TIME, t (1μs/div) Figure 15. Typical output ripple and noise (VIN = 12V, Io = Io,max). NC 35 AMBIENT TEMPERATURE, TA C OUTPUT CURRENT, VO (V) (10mV/div) OUTPUT VOLTAGE Figure 13. Converter Efficiency versus Output Current. 40 35 50 OUTPUT CURRENT, IO (A) VON/OFF (V) (5V/div) Output Voltage set to 2V for thermal derating curve 50 70 VO(V) (500mV/div) o 50A at 1.8 Vo and at 25 C. 55 Vin=12V 95 OUTPUT VOLTAGE TM TIME, t (2 ms/div) Figure 18. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). 7 GigaTLynxTM SMT Non-isolated Power Modules: 4.5 – 14Vdc input; 0.7Vdc to 2.0Vdc, 50A Output Data Sheet September 7, 2011 Test Configurations Design Considerations CURRENT PROBE VIN(+) BATTERY CIN CS 1000μF Electrolytic 2x100μF Tantalum E.S.R.<0.1Ω @ 20°C 100kHz COM NOTE: Measure input reflected ripple current with a simulated source inductance (LTEST) of 1μH. Capacitor CS offsets possible battery impedance. Measure current as shown above. Figure 19. Input Reflected Ripple Current Test Setup. COPPER STRIP RESISTIVE LOAD Vo+ 10uF 0.1uF COM SCOPE USING BNC SOCKET GROUND PLANE NOTE: All voltage measurements to be taken at the module terminals, as shown above. If sockets are used then Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact resistance. Figure 20. Output Ripple and Noise Test Setup. Rdistribution Rcontact Rcontact VIN(+) Rdistribution RLOAD Rcontact Rcontact Rdistribution COM NOTE: All voltage measurements to be taken at the module terminals, as shown above. If sockets are used then Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact resistance. Figure 21. Output Voltage and Efficiency Test Setup. VO. IO Efficiency η = VIN. IIN To minimize input voltage ripple, ceramic capacitors are recommended at the input of the module. Figure 22 shows the input ripple voltage for various output voltages at maximum load current with 2x22 µF or 4x22 µF or 4x47 µF ceramic capacitors and an input of 12V. 250 2x22uF 225 4x22uF 200 4x47uF 175 150 125 100 75 50 1 1.25 1.5 1.75 2 Output Voltage (Vdc) Figure 22. Input ripple voltage for various output voltages with 2x22 µF, 4x22 µF or 4x47 µF ceramic capacitors at the input (maximum load). Input voltage is 12V Output Filtering TM VO COM Rdistribution VO VIN TM The Giga TLynx module should be connected to a low ac-impedance source. A highly inductive source can affect the stability of the module. An input capacitance must be placed directly adjacent to the input pin of the module, to minimize input ripple voltage and ensure module stability. LTEST 1μH Input Filtering Input Ripple Voltage (mVp-p) TO OSCILLOSCOPE x 100 % The Giga TLynx modules are designed for low output ripple voltage and will meet the maximum output ripple specification with 0.1 µF ceramic and 10 µF ceramic capacitors at the output of the module. However, additional output filtering may be required by the system designer for a number of reasons. First, there may be a need to further reduce the output ripple and noise of the module. Second, the dynamic response characteristics may need to be customized to a particular load step change. To reduce the output ripple and improve the dynamic response to a step load change, additional capacitance at the output can be used. Low ESR polymer and ceramic capacitors are recommended to improve the dynamic response of the module. Figure 23 provides output ripple information for different external capacitance values at various Vo and for full load currents. For stable operation of the module, limit the capacitance to less than the maximum output capacitance as specified in the electrical specification table. Optimal performance of the module can be achieved by using the Tunable Loop feature described later in this data sheet. LINEAGE POWER 8 GigaTLynxTM SMT Non-isolated Power Modules: 4.5 – 14Vdc input; 0.7Vdc to 2.0Vdc, 50A Output Data Sheet September 7, 2011 Feature Descriptions Overcurrent Protection 80 2x10uF Ext Cap 70 Ripple (mVp-p) To provide protection in a fault (output overload) condition, the unit should be equipped with internal current-limiting circuitry and can endure current limiting continuously. At the point of current-limit inception, the unit enters hiccup mode. The unit should operate normally once the output current is brought back into its specified range. 2x47uF Ext Cap 4x47uF Ext Cap 60 8x47uF Ext Cap 50 40 30 20 VIN+ MODULE 10 0 0.6 0.8 1 1.2 1.4 1.6 1.8 R1 2 PWM Enable Output Voltage(Volts) Figure 23. Output ripple voltage for various output voltages with external 2x10 µF, 2x47 µF, 4x47 µF or 8x47 µF ceramic capacitors at the output (50A load). Input voltage is 12V. I ON/OFF ON/OFF + VON/OFF 5.11K Q1 5.11K Safety Considerations For safety agency approval the power module must be installed in compliance with the spacing and separation requirements of the end-use safety agency standards, i.e., UL 60950-1 2nd, CSA C22.2 No. 60950-1-07, DIN EN 60950-1:2006 + A11 (VDE0805 Teil 1 + A11):200911; EN 60950-1:2006 + A11:2009-03. For the converter output to be considered meeting the requirements of safety extra-low voltage (SELV), the input must meet SELV requirements. The power module has extra-low voltage (ELV) outputs when all inputs are ELV. The input to these units is to be provided with a surface mount, fast acting fuse (ie. Littelfuse 456030 series) with a maximum rating of 30A in the positive input lead. Remote On/Off The GigaTLynxTM SMT power modules feature a On/Off pin for remote On/Off operation. If not using the On/Off pin, connect the pin to ground (the module will be ON). The On/Off signal (Von/off) is referenced to ground. The circuit configuration for remote On/Off operation of the module using the On/Off pin is shown in Figure 24. During a Logic High on the On/Off pin (transistor Q1 is OFF), the module remains OFF. The external resistor R1 should be chosen to maintain 3.0V minimum on the On/Off pin to ensure that the module is OFF when transistor Q1 is in the OFF state. Suitable values for R1 are 4.7K for input voltage of 12V and 3K for 5Vin. During Logic-Low when Q1 is turned ON, the module is turned ON. The On/Off pin can also be used to synchronize the output voltage start-up and shutdown of multiple modules in parallel. By connecting On/Off pins of multiple modules, the output start-up can be synchronized (please refer to characterization curves). GND _ Figure 24. Remote On/Off Implementation using ON/OFF . Overtemperature Protection To provide protection in a fault condition, the unit is equipped with a thermal shutdown circuit. The unit will o shutdown if the overtemperature threshold of 125 C is exceeded at the thermal reference point Tref . The thermal shutdown is not intended as a guarantee that the unit will survive temperatures beyond its rating. Once the unit goes into thermal shutdown it will then wait to cool before attempting to restart. Input Undervoltage Lockout At input voltages below the input undervoltage lockout limit, module operation will be disabled. The module will begin to operate at an input voltage above the undervoltage lockout turn-on threshold. Output Voltage Programming The output voltage of the GigaTLynxTM can be programmable to any voltage from 0.7 Vdc to 2.0Vdc by connecting a single resistor (shown as Rtrim in Figure 25) between the TRIM+ and TRIM pins of the module. The following equation will be used to set the output voltage of the module: 14000 Rtrim = Ω Vo − 0.7 By using a ±0.5% tolerance trim resistor with a TC of ±100ppm, a set point tolerance of ±1.5% can be achieved as specified in the electrical specification. Table 1 provides Rtrim values required for some common output LINEAGE POWER 9 GigaTLynxTM SMT Non-isolated Power Modules: 4.5 – 14Vdc input; 0.7Vdc to 2.0Vdc, 50A Output Data Sheet September 7, 2011 voltages. The POL Programming Tool, available at www.lineagepower.com under the Design Tools section, helps determine the required external trim resistor needed for a specific output voltage. Table 1 VO, set (V) 0.7 1.0 1.2 1.5 1.8 TM The Giga TLynx modules have monotonic start-up and shutdown behavior for any combination of rated input voltage, output current and operating temperature range. Startup into Pre-biased Output TM The Giga TLynx modules can start into a prebiased output as long as the prebias voltage is 0.5V less than the set output voltage. Note that prebias operation is not supported when output voltage sequencing is used. Rtrim (KΩ) Open 46.6 28 17.5 12.7 Vo Rmargin-down V IN(+) V O(+) MODULE Vout Q2 TRIM+ ON/OFF Rmargin-up TRIM+ LOAD Rtrim R trim Q1 TRIM− GND Figure 25. Circuit configuration to program output voltage using an external resistor. Remote Sense The GigaTLynxTM SMT power modules have differential Remote Sense to minimize the effects of distribution losses by regulating the voltage at the Remote Sense pin. The voltage between the SENSE pin and VOUT pin must not exceed 0.5V. Note that the output voltage of the module cannot exceed the specified maximum value. This includes the voltage drop between the SENSE and Vout pins. When the Remote Sense feature is not being used, connect the SENSE pin to the VOUT pin. Voltage Margining Output voltage margining can be implemented in the Giga TLynxTM modules by connecting a resistor, Rmargin-up, from the Trim pin to the ground pin for margining-up the output voltage and by connecting a resistor, Rmargin-down, from the Trim pin to output pin for margining-down. Figure 26 shows the circuit configuration for output voltage margining. The POL Programming Tool, available at www.lineagepower.com under the Design Tools section, also calculates the values of Rmargin-up and Rmargin-down for a specific output voltage and % margin. Please consult your local Lineage Power technical representative for additional details. Monotonic Start-up and Shutdown LINEAGE POWER TRIM– Figure 26. Circuit Configuration for margining Output voltage. Output Voltage Sequencing TM The Giga TLynx modules include a sequencing feature, TM EZ-SEQUENCE that enables users to implement various types of output voltage sequencing in their applications. This is accomplished via an additional sequencing pin. When not using the sequencing feature, leave it unconnected. When an analog voltage is applied to the SEQ pin, the output voltage tracks this voltage until the output reaches the set-point voltage. The final value of the SEQ voltage must be set higher than the set-point voltage of the module. The output voltage follows the voltage on the SEQ pin on a one-to-one basis. By connecting multiple modules together, multiple modules can track their output voltages to the voltage applied on the SEQ pin. For proper voltage sequencing, first, input voltage is applied to the module. The On/Off pin of the module is left unconnected or tied to GND so that the module is ON by default. After applying input voltage to the module, a minimum 10msec delay is required before applying voltage on the SEQ pin. Alternatively, input voltage can be applied while the unit is OFF and then the unit can be enabled. In this case the SEQ signal must be applied 10ms after the unit is enabled. This delay gives the module enough time to complete its internal power-up soft-start cycle. During the delay time, the SEQ pin may be held to ground. After the 10msec delay, an analog voltage is applied to the SEQ pin and the output voltage of the module will track this voltage on a one-to-one volt bases until the 10 GigaTLynxTM SMT Non-isolated Power Modules: 4.5 – 14Vdc input; 0.7Vdc to 2.0Vdc, 50A Output Data Sheet September 7, 2011 output reaches the set-point voltage. To initiate simultaneous shutdown of the modules, the SEQ pin voltage is lowered in a controlled manner. The output voltage of the modules tracks the voltages below their set-point voltages on a one-to-one basis. A valid input voltage must be maintained until the tracking and output voltages reach ground potential. TM When using the EZ-SEQUENCE feature to control start-up of the module, pre-bias immunity during start-up is disabled. The pre-bias immunity feature of the module relies on the module being in the diode-mode during start-up. When using the EZ-SEQUENCETM feature, modules goes through an internal set-up time of 10msec, and will be in synchronous rectification mode when the voltage at the SEQ pin is applied. This will result in the module sinking current if a pre-bias voltage is present at the output of the module. When pre-bias immunity during TM start-up is required, the EZ-SEQUENCE feature must be disabled. For additional guidelines on using the EZSEQUENCETM feature please contact the Lineage Power technical representative for additional information. TM For additional power requirements, the Giga TLynx power module is also available with a parallel option. Up to five modules can be configured, in parallel, with active load sharing. Good layout techniques should be observed when using multiple units in parallel. To implement forced load sharing, the following connections should be made: • The share pins of all units in parallel must be connected together. The path of these connections should be as direct as possible. • All remote-sense pins should be connected to the power bus at the same point, i.e., connect all the SENSE(+) pins to the (+) side of the bus. Close proximity and directness are necessary for good noise immunity Some special considerations apply for design of converters in parallel operation: • • The share bus is not designed for redundant operation and the system will be non-functional upon failure of one of the unit when multiple units are in parallel. In particular, if one of the converters shuts down during operation, the other converters may also shut down due to their outputs hitting current limit. In such a situation, unless a coordinated restart is ensured, the system may never properly restart since different converters will try to restart at different times causing an overload condition and subsequent shutdown. This situation can be avoided by having an external output voltage monitor circuit that detects a shutdown condition and forces all converters to shut down and restart together. When not using the active load share feature, share pins should be left unconnected. Power Good Active Load Sharing (-P Option) • condition. To ensure that all modules come up simultaneously, the on/off pins of all paralleled converters should be tied together and the converters enabled and disabled using the on/off pin. When sizing the number of modules required for parallel operation, take note of the fact that current sharing has some tolerance. In addition, under transient conditions such as a dynamic load change and during startup, all converter output currents will not be equal. To allow for such variation and avoid the likelihood of a converter shutting off due to a current overload, the total capacity of the paralleled system should be no more than 90% of the sum of the individual converters. As an example, for a TM system of four Giga TLynx converters in parallel, the total current drawn should be less that 90% of (4 x 50A) , i.e. less than 180A. All modules should be turned on and off together. This is so that all modules come up at the same time avoiding the problem of one converter sourcing current into the other leading to an overcurrent trip The Giga TLynxTM modules provide a Power Good (PGOOD) signal to indicate that the output voltage is within the regulation limits of the power module. The PGOOD signal will be de-asserted to a low state if any condition such as overtemperature, overcurrent or loss of regulation occurs that would result in the output voltage going ±12.5% outside the setpoint value. The PGOOD terminal is internally pulled-up and provides a voltage of ~5V, when asserted, thus eliminating the need for an external source and pull-up resistor. Additional external drive capability can be provided to the PGOOD terminal by using a source less than 5V and a suitable pull-up resistor to keep the overall external current below 4.5mA Tunable Loop The Giga TLynxTM modules have a new feature that optimizes transient response of the module called TM Tunable Loop . External capacitors are usually added to the output of the module for two reasons: to reduce output ripple and noise (see Fig. 23) and to reduce output voltage deviations from the steady-state value in the presence of dynamic load current changes. Adding external capacitance however affects the voltage control loop of the module, typically causing the loop to slow down with sluggish response. Larger values of external capacitance could also cause the module to become unstable. TM The Tunable Loop allows the user to externally adjust the voltage control loop to match the filter network connected to the output of the module. The Tunable LoopTM is implemented by connecting a series R-C between the SENSE and TRIM+ pins of the module, as shown in Fig. 28. This R-C allows the user to externally LINEAGE POWER 11 GigaTLynxTM SMT Non-isolated Power Modules: 4.5 – 14Vdc input; 0.7Vdc to 2.0Vdc, 50A Output Data Sheet September 7, 2011 adjust the voltage loop feedback compensation of the module. VOUT SENSE+ Table 3. Recommended values of RTUNE and CTUNE to obtain transient deviation of ≤2% of Vout for a 25A step load with Vin=12V. VO RTUNE MODULE CTUNE CO CO1 TRIM+ RTrim 1.8V 5x47uF + 8x330uF polymer 1.2V 5x47uF + 13x330uF polymer 0.7V 5x47uF + 22x330uF polymer RTUNE 220 180 100 CTUNE ΔV 47nF 35mV 120nF 23mV 330nF 14mV TRIMGND SENSE- Figure. 28. Circuit diagram showing connection of RTUME and CTUNE to tune the control loop of the module. Recommended values of RTUNE and CTUNE for different output capacitor combinations are given in Tables 2 and 3. Table 2 shows the recommended values of RTUNE and CTUNE for different values of ceramic output capacitors up to 2000uF that might be needed for an application to meet output ripple and noise requirements. Selecting RTUNE and CTUNE according to Table 2 will ensure stable operation of the module. In applications with tight output voltage limits in the presence of dynamic current loading, additional output capacitance will be required. Table 3 lists recommended values of RTUNE and CTUNE in order to meet 2% output voltage deviation limits for some common output voltages in the presence of a 25A to 50A step change (50% of full load), with an input voltage of 12V. Please contact your Lineage Power technical representative to obtain more details of this feature as well as for guidelines on how to select the right value of external R-C to tune the module for best transient performance and stable operation for other output capacitance values or input voltages other than 12V. Table 2. General recommended values of of RTUNE and CTUNE for Vin=12V and various external ceramic capacitor combinations. 4x47uF 6x47uF RTUNE 330 330 330 330 270 270 CTUNE 330pF 560pF 1200pF 1800pF 2200pF 5600pF CO 1 x 47uF 2x47uF LINEAGE POWER 10 x 47uF 20 x 47uF 12 GigaTLynxTM SMT Non-isolated Power Modules: 4.5 – 14Vdc input; 0.7Vdc to 2.0Vdc, 50A Output Data Sheet September 7, 2011 Thermal Considerations Power modules operate in a variety of thermal environments; however, sufficient cooling should always be provided to help ensure reliable operation. Considerations include ambient temperature, airflow, module power dissipation, and the need for increased reliability. A reduction in the operating temperature of the module will result in an increase in reliability. The thermal data presented here is based on physical measurements taken in a wind tunnel. The test set-up is shown in Figure 29. Note that the airflow is parallel to the short axis of the module as shown in Figure 30. The derating data applies to airflow in either direction of the module’s short axis. The thermal reference points, Tref used in the specifications is shown in Figure 30. For reliable operation the temperatures at this point should not o exceed 125 C. The output power of the module should not exceed the rated power of the module (Vo,set x Io,max). Please refer to the Application Note “Thermal Characterization Process For Open-Frame BoardMounted Power Modules” for a detailed discussion of thermal aspects including maximum device temperatures. 25.4_ (1.0) Wind Tunnel PWBs Power Module Figure 30. Preferred airflow direction and location of hot-spot of the module (Tref). 76.2_ (3.0) x 12.7_ (0.50) Probe Location for measuring airflow and ambient temperature Air flow Figure 29. Thermal Test Setup. LINEAGE POWER 13 GigaTLynxTM SMT Non-isolated Power Modules: 4.5 – 14Vdc input; 0.7Vdc to 2.0Vdc, 50A Output Data Sheet September 7, 2011 Shock and Vibration The ruggedized (-D version) of the modules are designed to withstand elevated levels of shock and vibration to be able to operate in harsh environments. The ruggedized modules have been successfully tested to the following conditions: Non operating random vibration: Random vibration tests conducted at 25C, 10 to 2000Hz, for 30 minutes each level, starting from 30Grms (Z axis) and up to 50Grms (Z axis). The units were then subjected to two more tests of 50Grms at 30 minutes each for a total of 90 minutes. Operating shock to 40G per Mil Std. 810F, Method 516.4 Procedure I: The modules were tested in opposing directions along each of three orthogonal axes, with waveform and amplitude of the shock impulse characteristics as follows: All shocks were half sine pulses, 11 milliseconds (ms) in duration in all 3 axes. Units were tested to the Functional Shock Test of MIL-STD-810, Method 516.4, Procedure I - Figure 516.4-4. A shock magnitude of 40G was utilized. The operational units were subjected to three shocks in each direction along three axes for a total of eighteen shocks. Operating vibration per Mil Std 810F, Method 514.5 Procedure I: The ruggedized (-D version) modules are designed and tested to vibration levels as outlined in MIL-STD-810F, Method 514.5, and Procedure 1, using the Power Spectral Density (PSD) profiles as shown in Table 4 and Table 5 for all axes. Full compliance with performance specifications was required during the performance test. No damage was allowed to the module and full compliance to performance specifications was required when the endurance environment was removed. The module was tested per MIL-STD-810, Method 514.5, Procedure I, for functional (performance) and endurance random vibration using the performance and endurance levels shown in Table 4 and Table 5 for all axes. The performance test has been split, with one half accomplished before the endurance test and one half after the endurance test (in each axis). The duration of the performance test was at least 16 minutes total per axis and at least 120 minutes total per axis for the endurance test. The endurance test period was 2 hours minimum per axis. Frequency (Hz) 10 30 40 50 90 110 130 140 Frequency (Hz) 10 30 40 50 90 110 130 140 LINEAGE POWER Table 4: Performance Vibration Qualification - All Axes PSD Level Frequency PSD Level Frequency (G2/Hz) (Hz) (G2/Hz) (Hz) 1.14E-03 170 2.54E-03 690 5.96E-03 230 3.70E-03 800 9.53E-04 290 7.99E-04 890 2.08E-03 340 1.12E-02 1070 2.08E-03 370 1.12E-02 1240 7.05E-04 430 8.84E-04 1550 5.00E-03 490 1.54E-03 1780 8.20E-04 560 5.62E-04 2000 Table 5: Endurance Vibration Qualification - All Axes PSD Level Frequency PSD Level Frequency (G2/Hz) (Hz) (G2/Hz) (Hz) 0.00803 170 0.01795 690 0.04216 230 0.02616 800 0.00674 290 0.00565 890 0.01468 340 0.07901 1070 0.01468 370 0.07901 1240 0.00498 430 0.00625 1550 0.03536 490 0.01086 1780 0.0058 560 0.00398 2000 PSD Level (G2/Hz) 1.03E-03 7.29E-03 1.00E-03 2.67E-03 1.08E-03 2.54E-03 2.88E-03 5.62E-04 PSD Level (G2/Hz) 0.00727 0.05155 0.00709 0.01887 0.00764 0.01795 0.02035 0.00398 14 GigaTLynxTM SMT Non-isolated Power Modules: 4.5 – 14Vdc input; 0.7Vdc to 2.0Vdc, 50A Output Data Sheet September 7, 2011 Example Application Circuit Requirements: Vin: 12V Vout: 1.8V Iout: 37.5A max., worst case load transient is from 25A to 37.5A ΔVout: Vin, ripple 1.5% of Vout (27mV) for worst case load transient 1.5% of Vin (180mV, p-p) Vout+ Vin+ VIN PGOOD VOUT SENSE+ RTUNE SEQ + CI1 CI2 MODULE + CTUNE ON/OFF CO1 CO2 TRIM+ RTrim TRIM- GND SENSESENSE- CI1 4x22μF/16V ceramic capacitor (e.g. Murata GRM32ER61C226KE20) CI2 200μF/16V bulk electrolytic CO1 5 x 47μF/6.3V ceramic capacitor (e.g. Murata GRM31CR60J476ME19) CO2 CTune RTune 8 x 330μF/6.3V Polymer (e.g. Sanyo Poscap) 47nF ceramic capacitor (can be 1206, 0805 or 0603 size) 220 ohms SMT resistor (can be 1206, 0805 or 0603 size) RTrim 12.7kΩ SMT resistor (can be 1206, 0805 or 0603 size, recommended tolerance of 0.1%) LINEAGE POWER 15 Data Sheet September 7, 2011 GigaTLynxTM SMT Non-isolated Power Modules: 4.5 – 14Vdc input; 0.7Vdc to 2.0Vdc, 50A Output Mechanical Outline of Module Dimensions are in millimeters and (inches). Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated] x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.) PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 LINEAGE POWER FUNCTION VIN GND VOUT VOUT GND VIN SEQ PGOOD ON/OFF VSVS+ +TRIM –TRIM SHARE 16 GigaTLynxTM SMT Non-isolated Power Modules: 4.5 – 14Vdc input; 0.7Vdc to 2.0Vdc, 50A Output Data Sheet September 7, 2011 Mechanical Outline Dimensions are in inches and (millimeters). Tolerances: x.xx in. ± 0.02 in. (x.x mm ± 0.5 mm) [unless otherwise indicated] x.xxx in ± 0.010 in. (x.xx mm ± 0.25 mm) PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 FUNCTION VIN GND VOUT VOUT GND VIN SEQ PGOOD ON/OFF VSVS+ +TRIM –TRIM SHARE LINEAGE POWER 17 Data Sheet September 7, 2011 GigaTLynxTM SMT Non-isolated Power Modules: 4.5 – 14Vdc input; 0.7Vdc to 2.0Vdc, 50A Output Packaging Details The Giga TLynxTM SMT modules are supplied in tape & reel as standard. Modules are shipped in quantities of 140 modules per reel. All Dimensions are in millimeters and (in inches). Reel Dimensions Outside diameter: Inside diameter: Tape Width: LINEAGE POWER 330.2 (13.0) 177.8 (7.0) 56.0 (2.20) 18 Data Sheet September 7, 2011 Surface Mount Information Pick and Place TM The Giga TLynx SMT modules use an open frame construction and are designed for a fully automated assembly process. The modules are fitted with a label designed to provide a large surface area for pick and place operations. The label meets all the requirements for surface mount processing, as well as safety standards, and is able to withstand reflow o temperatures of up to 300 C. The label also carries product information such as product code, serial number and location of manufacture. GigaTLynxTM SMT Non-isolated Power Modules: 4.5 – 14Vdc input; 0.7Vdc to 2.0Vdc, 50A Output contact Lineage Power for special manufacturing process instructions. Lead-free (Pb-free) Soldering The –Z version Giga TLynx modules are lead-free (Pb-free) and RoHS compliant and are both forward and backward compatible in a Pb-free and a SnPb soldering process. Failure to observe the instructions below may result in the failure of or cause damage to the modules and can adversely affect long-term reliability. Pb-free Reflow Profile Power Systems will comply with J-STD-020 Rev. C (Moisture/Reflow Sensitivity Classification for Nonhermetic Solid State Surface Mount Devices) for both Pb-free solder profiles and MSL classification procedures. This standard provides a recommended forced-air-convection reflow profile based on the volume and thickness of the package (table 5-2). The suggested Pb-free solder paste is Sn/Ag/Cu (SAC). Recommended linear reflow profile using Sn/Ag/Cu solder: Figure 31. Pick and Place Location. Nozzle Recommendations The module weight has been kept to a minimum by using open frame construction. Even so, these modules have a relatively large mass when compared to conventional SMT components. Variables such as nozzle size, tip style, vacuum pressure and pick & placement speed should be considered to optimize this process. The minimum recommended inside nozzle diameter for reliable operation is 3mm. The maximum nozzle outer diameter, which will safely fit within the allowable component spacing, is 5 mm max. Bottom Side Assembly This module is not recommended for assembly on the bottom side of a customer board. If such an assembly is attempted, components may fall off the module during the second reflow process. If assembly on the bottom side is planned, please LINEAGE POWER NOTE: Soldering outside of the recommended profile requires testing to verify results and performance. Tin Lead Soldering TM The Giga TLynx SMT power modules are lead free modules and can be soldered either in a lead-free solder process or in a conventional Tin/Lead (Sn/Pb) process. It is recommended that the customer review data sheets in order to customize the solder reflow profile for each application board assembly. The following instructions must be observed when soldering these units. Failure to observe these instructions may result in the failure of or cause damage to the modules, and can adversely affect long-term reliability. 19 GigaTLynxTM SMT Non-isolated Power Modules: 4.5 – 14Vdc input; 0.7Vdc to 2.0Vdc, 50A Output Data Sheet September 7, 2011 In a conventional Tin/Lead (Sn/Pb) solder process peak reflow temperatures are limited to less than o o 235 C. Typically, the eutectic solder melts at 183 C, wets the land, and subsequently wicks the device connection. Sufficient time must be allowed to fuse the plating on the connection to ensure a reliable solder joint. There are several types of SMT reflow technologies currently used in the industry. These surface mount power modules can be reliably soldered using natural forced convection, IR (radiant infrared), or a combination of convection/IR. For reliable soldering the solder reflow profile should be established by accurately measuring the modules CP connector temperatures. 300 P eak Temp 235oC REFLOW TEMP (°C) 250 Co o ling zo ne 1-4oCs -1 Heat zo ne max 4oCs -1 200 150 So ak zo ne 30-240s 100 TM The Giga TLynx of 2. SMT modules have a MSL rating Storage and Handling The recommended storage environment and handling procedures for moisture-sensitive surface mount packages is detailed in J-STD-033 Rev. B (Handling, Packing, Shipping and Use of Moisture/Reflow Sensitive Surface Mount Devices). Moisture barrier bags (MBB) with desiccant are required for MSL ratings of 2 or greater. These sealed packages should not be broken until time of use. Once the original package is broken, the floor life of the product at conditions of <= 30°C and 60% relative humidity varies according to the MSL rating (see J-STD-033A). The shelf life for dry packed SMT packages will be a minimum of 12 months from the bag seal date, when stored at the following conditions: < 40° C, < 90% relative humidity. Post Solder Cleaning and Drying Considerations Tlim above 205oC P reheat zo ne max 4oCs -1 50 MSL Rating Post solder cleaning is usually the final circuit-board assembly process prior to electrical board testing. The result of inadequate cleaning and drying can affect both the reliability of a power module and the testability of the finished circuit-board assembly. For guidance on appropriate soldering, cleaning and drying procedures, refer to Board Mounted Power Modules: Soldering and Cleaning Application Note (AN04-001). 0 REFLOW TIME (S) Figure 32. Reflow Profile for Tin/Lead (Sn/Pb) process. 240 235 MAX TEMP SOLDER (°C) 230 225 220 215 210 205 200 0 10 20 30 40 50 60 o Figure 33. Time Limit Curve Above 205 C Reflow for Tin Lead (Sn/Pb) process. LINEAGE POWER 20 GigaTLynxTM SMT Non-isolated Power Modules: 4.5 – 14Vdc input; 0.7Vdc to 2.0Vdc, 50A Output Data Sheet September 7, 2011 Ordering Information Please contact your Lineage Power Sales Representative for pricing, availability and optional features. Table 6. Device Codes Device Code Input Voltage Range Output Voltage Output Current On/Off Logic Sequencing Comcodes APTS050A0X3-SRPHZ 4.5 – 14Vdc 0.7 – 2.0Vdc 50A Negative Yes CC109155314 APTS050A0X3-SRPHDZ 4.5 – 14Vdc 0.7 – 2.0Vdc 50A Negative Yes CC109170585 Table 7. Coding Scheme TLynx family Sequencing feature. Input voltage range Output current Output voltage AP T S 050A0 X T = with Seq. S = 4.5 14V 50A X= programm able output On/Off logic No entry = negative 4= positive Remote Sense Options ROHS Compliance 3 -SRPHD Z 3= Remote Sense S = Surface Mount R = Tape&Reel P = Paralleling H=2 ground pins Z = ROHS6 D = 105°C operating ambient, 40G operating shock as per MIL Std 810F Asia-Pacific Headquarters Tel: +86.021.54279977*808 World Wide Headquarters Lineage Power Corporation 601 Shiloh Road, Plano, TX 75074, USA +1-888-LINEAGE(546-3243) (Outside U.S.A.: +1-972-244-WATT(9288)) www.lineagepower.com e-mail: [email protected] Europe, Middle-East and Africa Headquarters Tel: +49.89.878067-280 India Headquarters Tel: +91.80.28411633 Lineage Power reserves the right to make changes to the product(s) or information contained herein without notice. No liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product(s) or information. Lineage Power DC-DC products are protected under various patents. Information on these patents is available at www.lineagepower.com/patents. © 2011 Lineage Power Corporation, (Plano, Texas) All International Rights Reserved. LINEAGE POWER 21 Document No: DS10-005 ver. 1.23 PDF name: APTS050A0X_ds.pdf