BL8530 PFM STEP-UP DC/DC CONVERTER WITH HIGH EFFICIENCY AND LOW NOISE FEATURES: OUTLINE: • The BL8530 series are CMOS-based PFM step-up DC-DC Converter. The converter can start up by supply voltage as low as 0.8V, and capable of delivering maximum 200mA output current at 3.3V output with 1.8V input Voltage. Quiescent current drawn from power source is as low as 7uA. All of these features make BL8530 series be suitable for the portable devices, which are supplied by a single battery to four-cell batteries. To reduce the noise caused by the switch regulator, BL8530 is well considerated in circuit design and manufacture. So that the interferer to other circuits by the device is reduced greatly. BL8530 integrates stable reference circuits and trimming technology, so it can afford high precision and low temperature-drift coefficient of the output voltage. BL8530 is available in SOT-89-3 、 SOT-23-3 and SOT-23-5 packages which is PB free. And in 5-pin packages, such as SOT-23-5, the device can be switch on or off easily by CE pin, to minimize the standby supply current. • • • • • • • Deliver 200mA at 3.3V Output voltage with 1.8V input Voltage Low start-up voltage (when the output current is 1mA)--------------------------0.8V The converter output voltage can be adjusted from 2.5V~6.0V(In 0.1V step). Output voltage accuracy -----------±2% Low temperature-drift coefficient of the output voltage------------------±100ppm/℃ Only three external components are necessary: An inductor, a Schottky diode and an output filter capacitor High power conversion efficiency---85% Low quiescent current drawn from power source------------------------------------- <7uA APPLICATIONS: • Power source for PDA、DSC、MP3 Player、electronic toy and wireless mouse • Power source for a single or dual-cell battery-powered equipments • SELECTION GUIDE: BL8530--XX X XX Power source for LED PIN CONFIGURARION: Package Type: RN:SOT-23-5 RM:SOT-23-3 SM:SOT-89-3 Function Description: 1 : Internal Tr. Driver , Without Enable circuit 2:Internal Tr. Driver, With Enable circuit 3 : External Tr. Driver , Without Enable circuit 4:External Tr. Driver,With Enable circuit Output Voltage: 25……2.5V 30……3.0V …… 60……6.0V (In 0.1V step) www.belling.com.cn Ver1.0 1/14 BL8530 PIN DESCRIPTION: SOT-89-3 1 Pin No. SOT-23-3 1 SOT-23-5 4 Symbol Description Vss(GND) 2 2 2 Vout 3 - - 3 - - 5 3 1 Lx(Ext) NC CE Ground pin Output pin, power supply for internal circuits Switching pin Chip enable pin (active high) PRODUCTOR LIST : Product Name BL8530-XX1SM BL8530-XX1RM BL8530-XX2RN BL8530-XX3SM BL8530-XX3RM BL8530-XX4RN Output Voltage XX V XXV XX V XXV XXV XXV Lx Tr. Driver Internal Internal Internal External External External Chip Enable No No Yes No No Yes Package SOT-89-3 SOT-23-3 SOT-23-5 SOT-89-3 SOT-23-3 SOT-23-5 BLOCK DIAGRAM: ABSOLUTE MAXIMUM RATINGS Input voltage range-----------------------------------------------------------------------------------0.3V~12V Input voltage: Vi(LX) ---------------------------------------------------------------------------------0.3V~(Vout+0.3) CE pin voltage -----------------------------------------------------------------------------------------0.3V~(Vout+0.3) Lx pin output current --------------------------------------------------------------------------------0.7A Maximum power dissipation, Pd T=25°C SOT-89-3---------------------------------------------------------------------------------------0.5W SOT-23-5---------------------------------------------------------------------------------------0.15W SOT-23-3---------------------------------------------------------------------------------------0.15W Maximum junction temperature ------------------------------------------------------------------150°C Operating free-air temperature range ---------------------------------------------------------- -20~+80°C Storage temperature range ----------------------------------------------------------------------- -40~125°C Lead temperature and time -----------------------------------------------------------------------260°C,10S www.belling.com.cn Ver1.0 2/14 BL8530 RECOMMENDED OPERATING CONDITIONS MIN 0.8 10 0 47 -20 Input voltage range Inductor Input capacitor Output capacitor Operating junction temperature NOM MAX Vout 100 27 ≥10 100 UNIT V µH µF µF ℃ 220 85 *Suggestion:Use tantalum capacitor to reduce the ripple of the output voltage. ELECTRICAL CHARACTERISTICS SYMBOL ITEM Vout Output Voltage Vin Input Voltage Iin Input Current Vstart Start-up voltage Vhold Hold-on voltage IDD Rswon ILXleak VCEH VCEL Fosc Maxdty η Quiescent current drawn from power source Switch ON Resistance LX leakage current CE “H” threshold voltage CE “H” threshold voltage Oscillator frequency Oscillator duty cycle Efficiency www.belling.com.cn TEST CONDITIONS Iout=0mA, Vin=Vout*0.6 Iout=1mA, Vin:0→2V Iout=1mA, Vin:2→0V REFERENCE DATA MIN TYP. MUM 2.45 2.5 2.55 2.646 2.7 2.754 2.94 3.0 3.06 3.234 3.3 3.366 3.528 3.6 3.672 3.92 4.0 4.08 4.9 5.0 5.1 5.88 6.0 6.12 12 0.6 Without components, =Vout×1.05 external Vout 0.6 VCE: 2→0V V V 12 15 uA 0.8 0.9 V 0.7 V 4 7 uA 0.4 0.5 Ω 0.5 uA Vout=Vlx=6V VCE:0→2V UNIT 0.9 V 0.3 0.6 V LX on “L” side Vout=Vout*0.96 300 350 400 Khz On(Vlx“L” )side 70 75 80 % 85 Ver1.0 % 3/14 BL8530 NOTE: 1、 Diode:Schottky type, such as:1N5817,1N5819,1N5822 2、 Inductor:27uH(R<0.5Ω) 3、 Capacitor:100uF(Tantalum type) TYPICAL APPLICATIONS: DETAILED DESCRIPTION The BL8530 series are boost structure, voltage-type pulse-frequency modulation(PFM) step-up DC-DC converter. Only three external components are necessary: an inductor, a output filter capacitor and a schottky diode. And the converter’s low noise and low ripple output voltage can be adjusted from 2.5V to 5.0V, 0.1V step. By using the depletion technics, the quiescent current drawn from power source is lower than 7uA. The high efficiency device consists of resistors for output voltage detection and trimming, a start-up voltage circuit, an oscillator, a reference circuit, a PFM control circuit, a switch protection circuit and a driver transistor. The PFM control circuit is the core of the BL8530 IC. This block controls power switch on duty cycle to stabilize output voltage by calculating results of other blocks which sense input voltage, output voltage, output current and load conditions. In PFM modulation system, the frequency and pulse width is fixed. The duty cycle is adjusted by skipping pulses, so that switch on-time is changed based on the conditions such as input voltage, output current and load. The oscillate block inside BL8530 provides fixed frequency and pulse width wave. The reference circuit provides stable reference voltage to output stable output voltage. Because internal trimming technology is used, The chip output change less than ±2%. At the same time,the problem of temperature-drift coefficient of output voltage is considered in design, so temperature-drift coefficient of output voltage is less than 100ppm/℃。 High-gain differential error amplifier guarantees stable output voltage at difference input voltage and load. In order to reduce ripple and noise, the error amplifier is designed with high band-with. Though at very low load condition, the quiescent current of chip do effect efficiency certainly. The four main energy loss of Boost structure DC-DC converter in full load are the ESR of inductor, the voltage of Schottky diode, on resistor of internal N-channel MOSFET and its driver. In order to improve the efficiency, BL8530 integrates low on-resistor N-channel MOSFET and well design driver circuits. The switch energy loss is limited at very low level. SELECTION OF THE EXTERNAL COMPONENTS Thus it can be seen, the inductor and schottky diode affect the conversion efficiency greatly. The inductor and the capacitor also have great influence on the output voltage ripple of the converter. So it is necessary to choose a suitable inductor, a capacitor and a right schottky diode, to obtain high efficiency, low ripple and low noise. www.belling.com.cn Ver1.0 4/14 Before discussion,we define D ≡ Vout − Vin . Vout BL8530 (1)Inductor Selection Above all, we should define the minimum value of the inductor that can ensure the boost DC-DC to operate in the continuous current-mode condition. L min ≥ D(1 − D) 2 RL 2f The above expression is got under conditions of continuous current mode, neglect Schottky diode’s voltage, ESR of both inductor and capacitor. The actual value is greater that it. If inductor’s value is less than Lmin,the efficiency of DC-DC converter will drop greatly, and the DC-DC circuit will not be stable. Secondly, consider the ripple of the output voltage, D • Vin Lf Vin DVin + Im ax = 2 2 Lf (1 − D) RL ∆I = If inductor value is too small, the current ripple through it will be great. Then the current through diode and power switch will be great. Because the power switch on chip is not ideal switch, the energy of switch will improve. The efficiency will fall. Thirdly,in general, smaller inductor values supply more output current while larger values start up with lower input voltage and acquire high efficiency. An inductor value of 3uH to 1mH works well in most applications. If DC-DC converter delivers large output current (for example: output current is great than 50mA), large inductor value is recommended in order to improve efficiency. If DC-DC must output very large current at low input supply voltage, small inductor value is recommended. The ESR of inductor will effect efficiency greatly. Suppose ESR value of inductor is rL,Rload is load resistor,then the energy can be calculated by following expression : ∆η ≈ rL Rload (1 − D) 2 For example: input 1.5V, output is 3.0V, Rload=20Ω, rL=0.5Ω, The energy loss is 10%. Consider all above,inductor value of 47uH、ESR<0.5Ω is recommended in most applications. Large value is recommended in high efficiency applications and smaller value is recommended (2)Capacitor Selection Ignore ESR of capacitor,the ripple of output voltage is: r= D ∆Vout = Vout Rload Cf So large value capacitor is needed to reduce ripple. But too large capacitor value will slow down system reaction and cost will improve. So 100uF capacitor is recommended. Larger capacitor value will be used in large output current system. If output current is small (<10mA), small value is needed. Consider ESR of capacitor,ripple will increase: r' = r + Im ax • RESR Vout When current is large, ripple caused by ESR will be main factor. It may be greater than 100mV。 The ESR will affects efficiency and increase energy loss. So low-ESR capacitor (for example: tantalum capacitor) is recommend or connect two or more filter capacitors in parallel. www.belling.com.cn Ver1.0 5/14 BL8530 (3)Diode Selection Rectifier diode will affects efficiency greatly,Though a common diode (such as 1N4148) will work well for light load,it will reduce about 5%~10% efficiency for heavy load,For optimum performance, a Schottky diode (such as 1N5817、1N5819、1N5822) is recommended. (4)Input Capacitor If supply voltage is stable, the DC-DC circuit can output low ripple, low noise and stable voltage without input capacitor. If voltage source is far away from DC-DC circuit, input capacitor value greater than 10uF is recommended. TEST CIRCUITS: (1) Output voltage test circuit(Iload=1mA) (2)Start-up voltage test circuit (Iload=1mA) (3)Hold-on voltage test circuit(Iload=1mA) www.belling.com.cn Ver1.0 6/14 BL8530 (4)Quiescent current test circuit Note: Vout=Vout*1.05,R=1KΩ,C=0.1uF。 (5)Oscillator frequency and duty cycle test circuit Note: Vin=Vout*0.95,R=1KΩ. www.belling.com.cn Ver1.0 7/14 BL8530 TYPICAL CHARACTERISTIC: (Recommended operating conditions: Cin=47uF, Cout=47uF, Topt=25°C. unless otherwise noted) 2.Output Voltage VS. Output Current 1.Output Voltage VS. Output Current BL8530-251SM Output Voltage VS. Output Current BL8530-331SM Output Voltage VS. Output Current 3.35 2.45 Output Voltage(V) Output Voltage(V) 2.55 2.35 2.25 Vin=0.9V Vin=1.0V 2.15 Vin=1.2V 2.05 Vin=1.5V 1.95 Vin=2.0V Vin=1.8V 0 3.3 3.25 3.2 Vin=0.9V Vin=1.0V 3.15 Vin=1.2V 3.1 Vin=1.5V 3.05 Vin=2.0V Vin=1.8V Vin=2.5V 3 0 50 100 150 200 250 300 350 400 450 500 550 50 Output Current(mA) Output Current(mA) 3.Output Voltage VS. Output Current 4.Efficiency VS. Output Current BL8530-401SM Output Voltage VS. Output Current BL8530-251SM Efficiency VS. Output Current 4 3.9 Efficiency(η) Output Voltage(V) 4.1 Vin=0.9V 3.8 Vin=1.0V 3.7 Vin=1.2V 3.6 Vin=1.8V Vin=1.5V Vin=2.0V 3.5 Vin=2.5V Vin=3.0V 3.4 0 50 90 80 70 60 50 40 30 20 10 0 100 150 200 250 300 350 400 450 500 Vin=0.9V Vin=1.0V Vin=1.2V Vin=1.5V Vin=1.8V Vin=2.0V 0 50 Output Current(mA) 6.Efficiency VS. Output Current BL8530-331SM Efficiency VS. Output Current BL8530-401SM Efficiency VS. Output Current 100 80 Efficiency(η) Efficiency(η) 100 150 200 250 300 350 400 450 500 Output Current(mA) 5.Efficiency VS. Output Current 90 80 70 60 50 40 30 20 10 0 100 150 200 250 300 350 400 450 500 Vin=0.9V Vin=1.0V Vin=1.2V Vin=1.5V 60 Vin=0.9V Vin=1.0V Vin=1.2V 40 Vin=1.5V Vin=1.8V 20 Vin=1.8V Vin=2.0V Vin=2.0V Vin=2.5V Vin=2.5V 0 50 100 150 200 250 300 350 400 450 500 0 50 100 150 200 250 300 350 400 450 500 Output Current(mA) Output Current(mA) www.belling.com.cn Vin=3.0V 0 Ver1.0 8/14 BL8530 8.Ripple VS. Output Current 7.Ripple VS. Output Current BL8530-331SM Ripple Voltage VS. Output Current 120 140 100 120 Ripple Voltage(mV) Ripple Voltage(mV) BL8530-251SM Ripple Voltage VS. Output Current 80 60 Vin=0.9V Vin=1.0V 40 Vin=1.2V Vin=1.5V 20 Vin=1.8V Vin=2.0V 0 0 50 100 80 Vin=0.9V 60 Vin=1.0V 40 Vin=1.5V Vin=1.2V Vin=1.8V 20 Vin=2.0V Vin=2.5V 0 0 100 150 200 250 300 350 400 450 500 50 100 150 200 250 300 350 400 450 500 Output Current(mA) Output Current(mA) 10.Ino load VS. Input Voltage 9.Ripple VS. Output Current BL8530-401SM Ripple Voltage VS. Output Current BL8530 Quiescent Current(Ino load) VS. Input Voltage Quiescent Current(Ino load) (uA) Ripple Voltage(mV) 140 120 100 Vin=0.9V 80 Vin=1.0V 60 Vin=1.2V 40 Vin=1.8V Vin=1.5V Vin=2.0V 20 Vin=2.5V Vin=3.0V 0 0 50 100 150 200 250 300 350 400 450 500 40 Vout=2.5V 35 Vout=3.3V 30 25 Vout=4.0V 20 15 10 5 0 0 Output Current(mA) 0.5 1 1.5 2 2.5 3 3.5 Input Voltage(V) Package information: www.belling.com.cn Ver1.0 9/14 BL8530 Package SOT-89-3 Devices per reel 1000 Unit mm Package Dimension: Taping Specification:(M1:Standard Type,M2:Customized) www.belling.com.cn Ver1.0 10/14 BL8530 Taping Reel Dimension: Package SOT-23-3 Devices per reel 3000 Unit mm Package dimension: www.belling.com.cn Ver1.0 11/14 BL8530 Taping Specification: Taping reel dimension: www.belling.com.cn Ver1.0 12/14 BL8530 Package SOT-23-5 Devices per reel 3000 Unit mm Package specification: Taping dimension:(M1:Standard Type ,M2:Customized) www.belling.com.cn Ver1.0 13/14 BL8530 Taping reel dimension: www.belling.com.cn Ver1.0 14/14