VARIOSUB RJ45/IP20 Plug Connectors VARIOSUB-RJ45/IP20 was developed for using RJ45 plug connectors in harsh industrial environments. With it, devices for Industrial Ethernet can also utilize the standard plug connectors of the IT world. The VARIOSUB-RJ45/IP20 plug connector is suitable for use on devices, infrastructural components and control cabinets. It fulfills the requirements of IAONA for use in light duty areas and is suitable for Fast Ethernet transmission at 100 Mbit/s. Various female inserts and panel mounting frames are available for the equipment side, while there is a sleeve housing and a male insert for the conductor side. The female inserts for PCB mounting and the panel mounting frames are built to the standard pitch dimension, which means existing PCB layouts can continue to be used and space-saving equipment designs are possible. In addition, commercially available male inserts can still be used. In this case, there is no need for adapter cables or other special solutions during startup and servicing. The sleeve with its Push-Pull locking system safeguards the connection against mechanical stress, shocks and vibration. Also, it makes it possible to use cables with a diameter from 5 to 8.5 mm and a core cross section from AWG 24 to AWG 26 as solid or stranded conductors. This locking method saves space and provides ease of accessibility. It can be operated without tools and, when locked, provides the IP 20 degree of protection. Phoenix Contact GmbH & Co. KG • 32823 Blomberg, Germany Phone +49 52 35 3-00 • Fax +49 52 35 3-4 12 00 • www.phoenixcontact.com VARIOSUB RJ45/IP20 Sleeve Housings Description Type Order No. Pcs./Pkt. Plastic sleeve housing, with push-pull locking to the panel mounting frame VS-8-T-RJ45/IP 20 16 88 63 8 5 Technical data Temperature range Material Inflammability class acc. to UL 94 [°C] -40 to +85 PA V0 1 3 ,8 5 3 0 ,4 2 9 ,4 Dimensional drawing; VS-8-RJ45 VARIOSUB RJ45 Male Insert Description Type Order No. Pcs./Pkt. Male insert RJ45, 8-pos., with IDC connection system VS-8-ST-RJ45 16 88 57 3 5 CRIMPFOX-LC CRIMPFOX-LC-RJ 45 S 12 06 69 6 12 07 42 0 1 Accessories Crimping pliers, without die die for VARIOSUB RJ45 male insert Technical data Number of positions Nominal voltage/Nominal current Transmission rate Surge voltage category Contamination class Core diameter Cable diameter Temperature range Inflammability class acc. to UL 94 [V] / [A] [Mbit/s] [mm2] / AWG [mm] [°C] 8 60 / 1 100 II 2 0.14 - 0.25 / 24 - 22 5 – 8.5 -40 to +85 V0 Phoenix Contact page 2 of 7 VARIOSUB RJ45 Female Inserts for PCB Assembly Description Female insert RJ45, 8-pos. 1-pos. 2-pos. 4-pos. 6-pos. 8-pos. Type Order No. Pcs./Pkt. VS-8-BU-RJ45/LP-1 VS-8-BU-RJ45/LP-2 VS-8-BU-RJ45/LP-4 VS-8-BU-RJ45/LP-6 VS-8-BU-RJ45/LP-8 16 88 58 6 16 88 59 9 16 88 60 9 16 88 61 2 16 88 62 5 5 Technical data Number of positions Nominal voltage/Nominal current Transmission rate Surge voltage category Contamination class Temperature range Inflammability class acc. to UL 94 8 60 / 1 100 II 2 -40 to +85 [V] / [A] [Mbit/s] [°C] V0 1,27 0,64 2,54 8,89 6,35 3,05 10,8 0,89 1,57 3,25 5,7 7,75 8,06 13,97 Drilling plan: VS-8-BU-RJ 45/LP-... VARIOSUB RJ45/IP20 Panel Mounting Frames for Female Inserts for PCB Assembly A 13,97 14,87 20,87 9 12,3 3,2 Dimensional drawing: VS-8-A-RJ45/LP-...-IP 20 Dim. A [mm] (see dim. drawing) Description Panel mounting frame RJ45, without fixing screws 1-pos. 2-pos. 4-pos. 6-pos. 8-pos. 31.97 45.94 73.88 101.82 129.76 Type Order No. Pcs./Pkt. VS-8-A-RJ45/LP-1-IP 20 VS-8-A-RJ45/LP-2-IP 20 VS-8-A-RJ45/LP-4-IP 20 VS-8-A-RJ45/LP-6-IP 20 VS-8-A-RJ45/LP-8-IP 20 16 88 64 1 16 88 65 4 16 88 66 7 16 88 67 0 16 88 68 3 5 Technical data Material Temperature range Inflammability class acc. to UL 94 [°C] PA -40 to +85 V0 Phoenix Contact page 3 of 7 VARIOSUB RJ45 Modular Female Inserts VS-08-BU-RJ45/BU VS-08-BU-RJ45/KA/LSA Description Female insert RJ45, 8.pos. fem. conn. to fem. conn. fem. conn. to cable (LSA) Type Order No. Pcs./Pkt. VS-08-BU-RJ45/BU VS-08-BU-RJ45/KA/LSA 16 89 06 4 16 89 45 9 5 Type Order No. Pcs./Pkt. VS-08-A-RJ45/MOD-1-IP20 16 89 43 3 5 Technical data Number of positions Nominal voltage/Nominal current Transmission rate Surge voltage category Contamination class Temperature range Inflammability class acc. to UL 94 8 60 / 1 100 II 2 -40 to +85 [V] / [A] [Mbit/s] [°C] V0 VARIOSUB RJ45/IP20 Panel Mounting Frames for Female Inserts Description Panel mounting frame RJ45/IP20, without fixing screws, for modular female inserts 1-pos. Technical data PA -40 to +85 [°C] V0 30 12,3 22,5 14,87 9,83 3,2 13,33 Material Temperature range Inflammability class acc. to UL 94 20,87 35,5 Dimensional drawing: VS-8-A-RJ45/MOD-1-IP 20 Phoenix Contact page 4 of 7 VARIOSUB Ethernet Cables Description Color Type Order No. Pcs./Pkt. CAT 5-S/UTP cable (J-02YS(ST)C HP 2 x 2 x 24 AWG), heavy-duty installation cable 2 x 2 x 0.22 mm2, solid conductor, shielded, outer sheath: ∅ 7.8 mm, inner sheath: ∅ 5.2 mm FL CAT5 HEAVY 27 44 81 4 1 CAT 5-S/UTP cable (J-LI02YS(ST)C H 2 x 2 x 26 AWG), light-duty flexible installation cable 2 x 2 x 0.14 mm2, stranded, shielded, outer sheath: ∅ 5.2 mm FL CAT5 FLEX 27 44 83 0 1 CAT 5-S/UTP cable, (J-LI02YS(ST)C H 4 x 2 x 26 AWG), light-duty flexible installation cable 4 x 2 x 0.14 mm2, stranded, shielded, outer sheath: ∅ 5.2 mm VS-CAT5-4x2x26AWG 16 52 10 1 1 Preassembled cable, preassembled at both ends with VARIOSUB RJ45 or RJ45 connector, (see ordering example)1) VS-RJ45 CONF/… 16 89 34 9 1 VS-08-KS/GR VS-08-KS/GN 16 89 21 3 16 89 22 6 5 CRIMPFOX-LC CRIMPFOX-LC-RJ 45 S 12 06 69 6 12 07 42 0 1 Accessories Bend-protection sleeve2), for male insert VS-08-ST-RJ45, if no VARIOSUB sleeve is used gray green Crimping pliers, without die die for VARIOSUB RJ45 male insert 1 ) Minimum length: 0.2 m, Maximum length: 50 m FLEX, 100 m HEAVY, Minimum order quantity: 10 pcs.; steps: 0.1 m recommend the gray color for connections that are not crossed (Line = Li) and the green color for crossed connections (Crossover = Co). 2) We Ordering example for cable with connector assembly Heavy-duty installation cable, preassembled at one end with the VARIOSUB-RJ45/IP67 connector and at the other end with a standard RJ45 connector and a green bendprotection sleeve as crossover connection, 3.5 m long Qty. Order No. Cable type 1 16 89 34 9 VS-RJ45 CONF Connection / Head 1 CO Crossover Line / CO LI Head 2 VS IP67 VS-RJ45 IP67 VS-RJ45 IP20 RJ-45 / VS IP67 VS IP20 RJ45 Cable type RJ45 VS-RJ45 IP67 VS-RJ45 IP20 RJ-45 Phoenix Contact page 5 of 7 / VS IP67 VS IP20 RJ45 Length of cable in meters CH FL CATS HEAVY FL CATS FLEX / CH CF 3,5 VARIOSUB Ethernet Cables, Preassembled VS…RJ45-IP67 RJ45 Description Ethernet cable, Daetwyler Uninet 5502 flex, 4 x 2-pair, with sleeve housing VS-08-T-RJ45/IP67 at both ends, shielded, preassembled, connection not crossed (Line) Ethernet cable, Daetwyler Uninet 5502 flex, 4 x 2-pair, with sleeve housing VS-08-T-RJ45/IP67 and RJ45 connector with bend-protection sleeve, shielded, preassembled, connection not crossed (Line) Ethernet cable, VS-CAT5-4x2x26AWG, 4 x 2-pair, with sleeve housing VS-08-T-RJ45/IP67 at both ends, shielded, preassembled, connection not crossed (Line) Ethernet cable, VS-CAT5-4x2x26AWG, 4 x 2-pair, with sleeve housing VS-08-T-RJ45/IP67 and RJ45 connector with bendprotection sleeve, shielded, preassembled, connection not crossed (Line) Cable length [m] VS…RJ45-IP67 Type Order No. Pcs./Pkt. 1 2 5 VS-08-VS67-VS67/4P-AWG26-OF/1,0 VS-08-VS67-VS67/4P-AWG26-OF/2,0 VS-08-VS67-VS67/4P-AWG26-OF/5,0 16 89 37 8 16 89 38 1 16 89 39 4 1 1 2 5 VS-08-VS67-RJ45/4P-AWG26-OF/1,0 VS-08-VS67-RJ45/4P-AWG26-OF/2,0 VS-08-VS67-RJ45/4P-AWG26-OF/5,0 16 89 40 4 16 89 41 7 16 89 42 0 1 1 2 5 VS-08-VS67-VS67/4P-AWG26-CF/1,0 VS-08-VS67-VS67/4P-AWG26-CF/2,0 VS-08-VS67-VS67/4P-AWG26-CF/5,0 16 52 01 7 16 52 02 0 16 52 03 3 1 1 2 5 VS-08-VS67-RJ45/4P-AWG26-CF/1,0 VS-08-VS67-RJ45/4P-AWG26-CF/2,0 VS-08-VS67-RJ45/4P-AWG26-CF/5,0 16 52 04 6 16 52 05 9 16 52 06 2 1 Phoenix Contact page 6 of 7 VARIOSUB Ethernet Cables, Patch Cables, Preassembled VS…RJ45-IP20 RJ45 – – – – – – VS-RJ45/IP67 VS-RJ45/IP20 RJ45 VS-RJ45/IP20 RJ45 RJ45 Order No. Pcs./Pkt. VS-08-LI-VSIP67-VSIP67-CF-5,0 VS-08-LI-VSIP67-VSIP20-CF-5,0 VS-08-LI-VSIP67-RJ45-CF-5,0 VS-08-LI-VSIP20-VSIP20-CF-5,0 VS-08-LI-VSIP20-RJ45-CF-5,0 VS-08-LI-RJ45-RJ45-CF-5,0 16 89 57 2 16 89 58 5 16 89 59 8 16 89 60 8 16 89 61 1 16 89 62 4 1 www.phoenixcontact.com VS-RJ45/IP67 VS-RJ45/IP67 VS-RJ45/IP67 VS-RJ45/IP20 VS-RJ45/IP20 RJ45 Type TNR:5124282-02 Ethernet cable, Patch cable FL CAT5 FLEX, 2 x 2-pair, shielded, preassembled, connection not crossed (Line), Length: 5 m Types of plug connectors to cable ends Phoenix Contact 24.04.02 Description VS…RJ45-IP67 Phoenix Contact page 7 of 7