ETC DCP012415DB

DCP01B
Series
DCP
01
DCP
01
www.ti.com
Miniature, 1W Isolated
UNREGULATED DC/DC CONVERTERS
FEATURES
APPLICATIONS
● UP TO 85% EFFICIENCY
● THERMAL PROTECTION
●
●
●
●
●
●
●
●
POINT-OF-USE POWER CONVERSION
GROUND LOOP ELIMINATION
DATA ACQUISITION
INDUSTRIAL CONTROL AND
INSTRUMENTATION
● TEST EQUIPMENT
DEVICE-TO-DEVICE SYNCHRONIZATION
SHORT CIRCUIT PROTECTION
EN55022 CLASS B EMC PERFORMANCE
UL1950 RECOGNIZED COMPONENT
● JEDEC PDIP-14 AND GULL-WING PACKAGES
DESCRIPTION
The DCP01B series is a family of 1W, unregulated, isolated
DC/DC converters. Requiring a minimum of external components and including on-chip device protection, the DCP01B
series provides extra features such as output disable and
synchronization of switching frequencies.
The use of a highly integrated package design
results in highly reliable products with a power
density of 40W/in3 (2.4W/cm 3). This combination
of features and small size makes the DCP01B
suitable for a wide range of applications.
SYNCOUT
800kHz
Oscillator
SYNCIN
÷2
Reset
VOUT
Power
Stage
0V
Watch-dog/
start-up
PSU
Thermal
Shutdown
IBIAS
VS
Power Controller IC
0V
Copyright © 2000, Texas Instruments, Incorporated
SBVS012A
Printed in U.S.A. December, 2000
SPECIFICATIONS
At TA = +25°C, unless otherwise specified.
DCP01B SERIES
PARAMETER
CONDITIONS
OUTPUT
Power
Ripple
Voltage vs Temp
MIN
100% Full Load
O/P Capacitor = 1µF, 50% Load
Room to Cold
Room to Hot
INPUT
Voltage Range on VS
TYP
MAX
0.97
20
0.046
0.016
W
mVp-p
%/°C
%/°C
–10
ISOLATION
Voltage
1s Flash Test
60s Test, UL1950(1)
10
1
1
1
Switching Frequency = fOSC /2
%/1% of VS
800
External
3
kHz
V
µA
µs
pF
TA = +55°C
75
FITS
0
0.4
VSYNC = +2V
RELIABILITY
Demonstrated
75
2
THERMAL SHUTDOWN
IC Temperature at Shutdown
Shutdown Current
°C
mA
150
3
TEMPERATURE RANGE
Operating
–40
INPUT
VOLTAGE (V)
OUTPUT
VOLTAGE (V)
LOAD
REGULATION (%)
VNOM
VS
+100
NO LOAD
CURRENT (mA)
10% TO 100% LOAD(3)
°C
EFFICIENCY (%)
BARRIER
CAPACITANCE (pF)
0% LOAD
100% LOAD
VISO = 750VRMS
IQ
75% LOAD(2)
%
kVrms
kVrms
LINE
Regulation
SWITCHING/SYNCHRONIZATION
Oscillator Frequency (fOSC)
Sync Input Low
Sync Input Current
Disable Time
Capacitance Loading on SYNCIN Pin
UNITS
CISO
PRODUCT
MIN
TYP
MAX
MIN
TYP
MAX
TYP
MAX
TYP
TYP
TYP
DCP010505B
DCP010505DB
DCP010512B
DCP010512DB
DCP010515B
DCP010515DB
DCP011512DB
DCP011515DB
DCP012405B
DCP012415DB
4.5
4.5
4.5
4.5
4.5
4.5
13.5
13.5
21.6
21.6
5
5
5
5
5
5
15
15
24
24
5.5
5.5
5.5
5.5
5.5
5.5
16.5
16.5
26.4
26.4
4.75
±4.25
11.4
±11.4
14.25
±14.25
±11.4
±14.25
4.75
±14.25
5
±5
12
±12
15
±15
±12
±15
5
±15
5.25
±5.75
12.6
±12.6
15.75
±15.75
±12.6
±15.75
5.25
±15.75
19
18
21
19
26
19
11
12
13
10
31
32
38
37
42
41
39
39
23
35
20
22
29
40
34
42
19
20
14
17
80
81
85
82
82
85
78
80
77
76
3.6
3.8
5.1
4.0
3.8
4.7
2.5
2.5
2.5
3.8
NOTES: (1) During UL1950 recognition tests only. (2) 100% Load Current = 1W/VNOM TYP. (3) Load regulation = (VOUT at 10% Load – VOUT at 100% Load)/VOUT at 75% Load.
ABSOLUTE MAXIMUM RATINGS
Input Voltage:
5V Input Models .................................................................................. 7V
15V Input Models .............................................................................. 18V
24V Input Models .............................................................................. 29V
Storage Temperature ...................................................... –40°C to +125°C
Lead Temperature (soldering, 10s) ................................................. 270°C
ORDERING INFORMATION
DCP01
Basic Model Number: 1W Product
Voltage Input:
5V In
Voltage Output:
5V Out
Dual Output:
Model Revision:
Package Code:
P = PDIP-14
P-U = PDIP-14 Gull-Wing
2
05
05 ( D ) ( B ) (
)
ELECTROSTATIC
DISCHARGE SENSITIVITY
This integrated circuit can be damaged by ESD. Burr-Brown
recommends that all integrated circuits be handled with
appropriate precautions. Failure to observe proper handling
and installation procedures can cause damage.
ESD damage can range from subtle performance degradation to complete device failure. Precision integrated circuits
may be more susceptible to damage because very small
parametric changes could cause the device not to meet its
published specifications.
DCP01B
SBVS012A
PIN CONFIGURATION (Single-DIP and Gull-Wing)
Top View
PIN CONFIGURATION (Dual-DIP and Gull-Wing)
DIP
VS
1
0V
2
Top View
14 SYNCIN
DIP
VS
1
0V
2
14 SYNCIN
DCP01DB
DCP01B
0V
5
0V
5
+VOUT
6
+VOUT
6
NC
7
–VOUT
7
8
SYNCOUT
PIN DEFINITION (Single-DIP)
PIN #
1
2
5
6
7
8
14
PIN NAME
VS
0V
0V
+VOUT
NC
SYNCOUT
SYNCIN
8
SYNCOUT
PIN DEFINITION (Dual-DIP)
DESCRIPTION
PIN #
Voltage Input
Input Side Common
Output Side Common
+Voltage Out
Not Connected
Unrectified Transformer Output
Synchronization Pin
1
2
5
6
7
8
14
PIN NAME
VS
0V
0V
+VOUT
–VOUT
SYNCOUT
SYNCIN
DESCRIPTION
Voltage Input
Input Side Common
Output Side Common
+Voltage Out
–Voltage Out
Unrectified Transformer Output
Synchronization Pin
PACKAGE/ORDERING INFORMATION
PACKAGE
PACKAGE
DRAWING
NUMBER
Single
DCP010505BP
DCP010505BP-U
DCP010512BP
DCP010512BP-U
DCP010515BP
DCP010515BP-U
DCP012405BP
DCP012405BP-U
DIP-14
DIP-14 Gull-Wing
DIP-14
DIP-14 Gull-Wing
DIP-14
DIP-14 Gull-Wing
DIP-14
DIP-14 Gull-Wing
010-1
010-2
010-1
010-2
010-1
010-2
010-1
010-2
–40°C
–40°C
–40°C
–40°C
–40°C
–40°C
–40°C
–40°C
to
to
to
to
to
to
to
to
Dual
DCP010505DBP
DCP010505DBP-U
DCP010512DBP
DCP010512DBP-U
DCP010515DBP
DCP010515DBP-U
DIP-14
DIP-14 Gull-Wing
DIP-14
DIP-14 Gull-Wing
DIP-14
DIP-14 Gull-Wing
010-1
010-2
010-1
010-2
010-1
010-2
–40°C
–40°C
–40°C
–40°C
–40°C
–40°C
Dual
DCP011512DBP
DCP011512DBP-U
DCP011515DBP
DCP011515DBP-U
DCP012415DBP
DCP012415DBP-U
DIP-14
DIP-14 Gull-Wing
DIP-14
DIP-14 Gull-Wing
DIP-14
DIP-14 Gull-Wing
010-1
010-2
010-1
010-2
010-1
010-2
–40°C
–40°C
–40°C
–40°C
–40°C
–40°C
PRODUCT
SPECIFIED
TEMPERATURE
RANGE
PACKAGE
MARKING
ORDERING
NUMBER(1)
TRANSPORT
MEDIA
+100°C
+100°C
+100°C
+100°C
+100°C
+100°C
+100°C
+100°C
DCP010505BP
DCP010505BP-U
DCP010512BP
DCP010512BP-U
DCP010515BP
DCP010515BP-U
DCP012405BP
DCP012405BP-U
DCP010505BP
DCP010505BP-U/700
DCP010512BP
DCP010512BP-U/700
DCP010515BP
DCP010515BP-U/700
DCP012405BP
DCP012405BP-U/700
Rails
Tape and Reel
Rails
Tape and Reel
Rails
Tape and Reel
Rails
Tape and Reel
to
to
to
to
to
to
+100°C
+100°C
+100°C
+100°C
+100°C
+100°C
DCP010505DBP
DCP010505DBP-U
DCP010512DBP
DCP010512DBP-U
DCP010515DBP
DCP010515DBP-U
DCP010505DBP
DCP010505DBP-U/700
DCP010512DBP
DCP010512DBP-U/700
DCP010515DBP
DCP010515DBP-U/700
Rails
Tape and Reel
Rails
Tape and Reel
Rails
Tape and Reel
to
to
to
to
to
to
+100°C
+100°C
+100°C
+100°C
+100°C
+100°C
DCP011512DBP
DCP011512DBP-U
DCP011515DBP
DCP011515DBP-U
DCP012415DBP
DCP012415DBP-U
DCP011512DBP
DCP011512DBP-U/700
DCP011515DBP
DCP011515DBP-U/700
DCP012415DBP
DCP012415DBP-U/700
Rails
Tape and Reel
Rails
Tape and Reel
Rails
Tape and Reel
NOTE: (1) Models with a slash (/) are available only in Tape and Reel in the quantities indicated (e.g., /700 indicates 700 devices per reel). Ordering 700 pieces
of “DCP010505BP-U/700” will get a single 700-piece Tape and Reel.
DCP01B
SBVS012A
3
TYPICAL PERFORMANCE CURVES
At TA = +25°C, unless otherwise noted.
DCP010505B
OUTPUT RIPPLE vs LOAD (20MHz BW)
DCP010505B VOUT vs VS
5.5
50
1µF Ceramic
4.7µF Ceramic
10µF Ceramic
45
5.3
5.2
35
5.1
30
VOUT (V)
Ripple (mVp-p)
40
5.4
25
20
5.0
4.9
4.8
15
4.7
10
4.6
5
4.5
4.4
0
10
20
30
40
50
60
70
80
90
4.5
100
4.6
4.7
4.8
4.9
5.0
5.1
5.2
5.3
5.4
5.5
90
100
90
100
VS (V)
Load (%)
DCP010505B VOUT vs LOAD
DCP010505B EFFICIENCY vs LOAD
5.8
85
5.7
80
5.6
Efficiency (%)
5.5
VOUT (V)
5.4
5.3
5.2
5.1
75
70
65
5.0
4.9
60
4.8
4.7
55
10
20
30
40
50
60
70
80
90
10
100
20
30
40
Load (%)
50
60
70
80
Load (%)
DCP010505DB VOUT vs LOAD
DCP010505DB EFFICIENCY vs LOAD
5.8
85
5.7
+VOUT
5.6
–VOUT
80
Efficiency (%)
5.5
VOUT (V)
5.4
5.3
5.2
5.1
75
70
65
5.0
4.9
60
4.8
4.7
55
10
20
30
40
50
60
Load (%)
4
70
80
90
100
10
20
30
40
50
60
70
80
Load (%)
DCP01B
SBVS012A
TYPICAL PERFORMANCE CURVES (Cont.)
At TA = +25°C, unless otherwise noted.
DCP010512B EFFICIENCY vs LOAD
DCP010512B VOUT vs LOAD
14.5
90
14
85
80
Efficiency (%)
VOUT (V)
13.5
13
12.5
12
75
70
65
60
11.5
55
50
11
10
20
30
40
50
60
70
80
90
10
100
20
30
40
50
60
70
80
90
100
90
100
90
100
Load (%)
Load (%)
DCP010512DB VOUT vs LOAD
DCP010512DB EFFICIENCY vs LOAD
14.5
85
14.0
80
13.5
75
Efficiency (%)
VOUT (V)
13.0
12.5
12.0
11.5
70
65
60
11.0
+VOUT
–VOUT
10.5
55
10.00
50
10
20
30
40
50
60
70
80
90
100
10
20
30
40
Load (%)
DCP010515B VOUT vs LOAD
60
70
80
DCP010515B EFFICIENCY vs LOAD
18
85
17.5
80
17
75
Efficiency (%)
VOUT (V)
50
Load (%)
16.5
16
15.5
70
65
60
15
55
14.5
14
50
10
20
30
40
50
60
Load (%)
DCP01B
SBVS012A
70
80
90
100
10
20
30
40
50
60
70
80
Load (%)
5
TYPICAL PERFORMANCE CURVES (Cont.)
At TA = +25°C, unless otherwise noted.
DCP010515DB EFFICIENCY vs LOAD
DCP010515DB VOUT vs LOAD
90
18
85
80
Efficiency (%)
VOUT (V)
17
16
75
70
65
60
15
+VOUT
–VOUT
55
50
14
10
20
30
40
50
60
70
80
90
10
100
20
30
40
50
5.60
90
5.50
80
Efficiency (%)
VOUT (V)
80
90
100
90
100
70
5.40
5.30
5.20
5.10
60
50
40
30
5.00
20
4.90
10
0
4.80
10
20
30
40
50
60
70
80
10
100
30
40
50
60
70
80
Load (%)
DCP010505B
CONDUCTED EMISSIONS (125% Load)
DCP010505B
CONDUCTED EMISSIONS (8% Load)
60
60
50
50
40
30
20
10
0
–10
–20
0.15
20
Load (%)
Emission Level, Peak (dBµA)
Emission Level, Peak (dBµA)
70
DCP012405B EFFICIENCY vs LOAD
DCP012405B VOUT vs LOAD
1
Frequency (MHz)
6
60
Load (%)
Load (%)
10
30
40
30
20
10
0
–10
–20
0.15
1
10
30
Frequency (MHz)
DCP01B
SBVS012A
TYPICAL PERFORMANCE CURVES (Cont.)
At TA = +25°C, unless otherwise noted.
DCP011512DBP
EFFICIENCY vs LOAD
DCP011512DBP VOUT vs LOAD
13.50
80
+VOUT
–VOUT
13.00
75
70
65
Efficiency (%)
VOUT (V)
12.50
12.00
11.50
60
55
50
45
40
11.00
35
30
10.50
10
20
30
40
50
60
70
80
90
10
100
20
30
40
50
60
70
80
90
100
Load (%)
Load (%)
DCP011515DBP
EFFICIENCY vs LOAD
DCP011515DBP VOUT vs LOAD
90
17.00
+VOUT
–VOUT
16.50
80
Efficiency (%)
Efficiency (%)
16.00
70
60
50
15.50
15.00
14.50
14.00
40
13.50
13.00
30
10
20
30
40
50
60
70
80
90
10
100
20
30
40
Load (%)
DCP012415DBP EFFICIENCY vs LOAD
60
70
80
90
100
DCP012415DBP VOUT vs LOAD
16.50
90
80
+VOUT
–VOUT
16.00
70
15.50
VOUT (V)
Efficiency (%)
50
Load (%)
60
50
15.00
14.50
40
14.00
30
20
13.50
10
20
30
40
50
60
Load (%)
DCP01B
SBVS012A
70
80
90
100
10
20
30
40
50
60
70
80
90
100
Load (%)
7
If synchronized devices are used, it should be noted that, at
start up, all devices will draw maximum current simultaneously. This can cause the input voltage to dip and should
it dip below the minimum input voltage (4.5V), the devices
may not start up. A 2.2µF capacitor should be connected
close to the input pins.
If more than eight devices are to be synchronized, it is
recommended that the SYNCIN pins are driven by an external device. Details are contained in a separate applications
bulletin (AB-153).
FUNCTIONAL DESCRIPTION
OVERVIEW
The DCP01B offers up to 1W of unregulated output power
with a typical efficiency of up to 85%. This is achieved
through highly integrated packaging technology and the
implementation of a custom power stage and control IC. The
circuit design utilizes an advanced BiCMOS/DMOS process.
POWER STAGE
This uses a push-pull, center-tapped topology switching at
400kHz (divide by 2 from 800kHz oscillator).
CONSTRUCTION
The DCP01B’s basic construction is the same as standard
ICs. There is no substrate within the molded package. The
DCP01B is constructed using an IC, rectifier diodes, and a
wound magnetic toroid on a leadframe. As there is no solder
within the package, the DCP01B does not require any
special PCB assembly processing. This results in an isolated
DC/DC converter with inherently high reliability.
OSCILLATOR AND WATCHDOG
The onboard 800kHz oscillator generates the switching
frequency via a divide by 2 circuit. The oscillator can be
synchronized to other DCP01B circuits or an external source,
and is used to minimize system noise.
A watchdog circuit checks the operation of the oscillator
circuit. The oscillator can be stopped by pulling the SYNC
pin LOW. The output pins will be tri-stated. This will occur
in 2µs.
ADDITIONAL FUNCTIONS
DISABLE/ENABLE
The DCP01B can be disabled or enabled by driving the SYNC
pin using an open drain CMOS gate. If the SYNCIN pin is
pulled low, the DCP01B will be disabled. The disable time
depends upon the external loading; the internal disable function is implemented in 2µs. Removal of the pull down will
cause the DCP01B to be enabled.
Capacitive loading on the SYNCIN pin should be minimized
in order to prevent a reduction in the oscillator frequency.
THERMAL SHUTDOWN
The DCP01B is protected by a thermal shutdown circuit. If
the on-chip temperature exceeds 150°C, the device will shut
down. Once the temperature falls below 150°C, normal
operation will resume.
SYNCHRONIZATION
In the event that more than one DC/DC converter is needed
onboard, beat frequencies and other electrical interference
can be generated. This is due to the small variations in
switching frequencies between the DC/DC converters.
The DCP01B overcomes this by allowing devices to be
synchronized to one another. Up to eight devices can be
synchronized by connecting the SYNCIN pins together, taking care to minimize the capacitance of tracking. Stray
capacitance (> 3pF) will have the effect of reducing the
switching frequency, or even stopping the oscillator circuit.
VSUPPLY
DECOUPLING
Ripple Reduction
The high switching frequency of 400kHz allows simple
filtering. To reduce ripple, it is recommended that at least a
1µF capacitor is used on VOUT. Dual outputs should both be
decoupled to pin 5. A 2.2µF low ESR capacitor on the input
of the 5V in versions, and a 0.47µF low ESR cap on the 24V
DCP01B in versions is recommended.
VOUT 1
VS
SYNCIN
DCP
01B
0V
0V
VOUT1 + VOUT 2
VS
SYNCIN
0V
VOUT 2
DCP
01B
0V
COM
FIGURE 1. Connecting the DCP01B in Series.
8
DCP01B
SBVS012A
Connecting the DCP01B in Series
Multiple DCP01B isolated 1W DC/DC converters can be
connected in series to provide nonstandard voltage rails.
This is possible by utilizing the floating outputs provided by
the DCP01B’s galvanic isolation.
Connect the positive VOUT from one DCP01B to the negative VOUT (0V) of another (see Figure 1). If the SYNCIN pins
are tied together, the self-synchronization feature of the
DCP01B will prevent beat frequencies on the voltage rails.
The SYNCIN feature of the DCP01B allows easy series
connection without external filtering, minimizing cost.
The outputs on dual output DCP01B versions can also be
connected in series to provide two times the magnitude of
VOUT as shown in Figure 2. For example, a dual 15V
DCP01B could be connected to provide a 30V rail.
Connecting the DCP01B in Parallel
If the output power from one DCP01B is not sufficient, it is
possible to parallel the outputs of multiple DCP01Bs, as
shown in Figure 3. Again, the SYNCIN feature allows easy
synchronization to prevent power-rail beat frequencies at no
additional filtering cost.
PCB LAYOUT
Ripple and Noise
Careful consideration should be given to the layout of the
PCB in order that the best results can be obtained.
VSUPPLY
The DCP01B is a switching power supply and as such can
place high peak current demands on the input supply. In
order to avoid the supply falling momentarily during the fast
switching pulses ground and power planes should be used to
track the power to the input of DCP01B. If this is not
possible then the supplies must be connected in a star
formation with the tracks made as wide as possible.
If the SYNCIN pin is being used then the tracking between
device SYNCIN pins should be short to avoid stray capacitance. If the SYNCIN pin is not being used it is advisable to
place a guard ring, (connected to input ground) around this
pin to avoid any noise pick up.
The output should be taken from the device using ground
and power planes, this will ensure minimum losses.
A good quality low ESR capacitor placed as close as
practicable across the input will reduce reflected ripple and
ensure a smooth start up.
A good quality low ESR capacitor placed as close as
practicable across the rectifier output terminal and output
ground will give the best ripple and noise performance.
THERMAL MANAGEMENT
Due to the high power density of this device it is advisable
to provide ground planes on the input and output.
VS
DCP
01B
0V
+VOUT
+VOUT
–VOUT
–VOUT
0V
COM
FIGURE 2. Connecting Dual Outputs in Series.
VSUPPLY
VOUT
VS
SYNCIN
DCP
01B
0V
0V
VS
VOUT
2 x Power Out
SYNCIN
0V
DCP
01B
0V
COM
FIGURE 3. Connecting Multiple DCP01Bs in Parallel.
DCP01B
SBVS012A
9
IMPORTANT NOTICE
Texas Instruments and its subsidiaries (TI) reserve the right to make changes to their products or to discontinue
any product or service without notice, and advise customers to obtain the latest version of relevant information
to verify, before placing orders, that information being relied on is current and complete. All products are sold
subject to the terms and conditions of sale supplied at the time of order acknowledgment, including those
pertaining to warranty, patent infringement, and limitation of liability.
TI warrants performance of its semiconductor products to the specifications applicable at the time of sale in
accordance with TI’s standard warranty. Testing and other quality control techniques are utilized to the extent
TI deems necessary to support this warranty. Specific testing of all parameters of each device is not necessarily
performed, except those mandated by government requirements.
Customers are responsible for their applications using TI components.
In order to minimize risks associated with the customer’s applications, adequate design and operating
safeguards must be provided by the customer to minimize inherent or procedural hazards.
TI assumes no liability for applications assistance or customer product design. TI does not warrant or represent
that any license, either express or implied, is granted under any patent right, copyright, mask work right, or other
intellectual property right of TI covering or relating to any combination, machine, or process in which such
semiconductor products or services might be or are used. TI’s publication of information regarding any third
party’s products or services does not constitute TI’s approval, warranty or endorsement thereof.
Copyright  2000, Texas Instruments Incorporated